[0001] This invention relates to an incinerator which is utilized for incinerating municipal
and industrial wastes and a method for incinerating such substances. More specifically,
it is concerned with an incinerator the structure of which with regard to after-burning
is improved, and a method for incineration to be conducted in such an incinerator.
[0002] Heretofore, typical mechanical incinerators have structures shown in figures 2 and
3.
[0003] Figure 3 illustrates one example of a known mechanical incinerator. As depicted
in figure 2, substances to be incinerated, such as municipal and industrial wastes
which are supplied into a hopper chute b of the mechanical incinerator
a are introduced into a main stoker c and undergo a primary combustion while the main
stoker c rotates. The substances burned in the main stoker c are then introduced into
an after-burning substoker d which is connected to the downstream end of the main
stoker c so as to undergo a secondary combustion therein. Following the secondary
combustion in the substoker d, ashes together with unburned materials and incombustible
matters are water-cooled and discharged through a discharging port e connected to
the downstream end of the substoker d. Numeral f designates a space where firing takes
place by firing means, such as burners.
[0004] Figure 3 illustrates another example of the prior art. As shown in figure 3, a main
stoker c where a main or primary combustion takes place and a substoker d where after-
or secondary combustion takes place are inclined downwardly in sequence.
[0005] Due to their dead load, the substances fed to a hopper chute b move through the stokers
c and d and are burned in the main stoker c (primary combustion) and in the substoker
d (secondary combustion). Ashes produced upon the secondary combustion in the substoker
d, together with the unburned and incombustible matters, are cooled by water and discharged
from an exhaust port e. In figure 3, numeral f denotes a space where burning by means
for burning, such as burners, takes place.
[0006] A mechanical incinerator
a of the above-mentioned type has the following disadvantages.
[0007] Without intensive care and observation during operation, the unburned matters from
the main stoker c cannot undergo the secondary combustion in the substoker d so that
the amount of unburned matters among the substances to be discharged from the substoker
d to the discharging port e increases, thus deteriorating the incinceration performance.
[0008] It is a further disadvantage of the mechanical incinerator
a in comparison with fluidized bed incinerators that the volume of the substances to
be discharged is large.
[0009] Furthermore, since water is supplied to the substances which include ashes and unburned
and incombustible materials discharged from the substoker d to the exhaust port e,
the substances contain moisture so that dehydration is necessary in order to more
easily handle the substances.
[0010] Yet another problem is that such a mechanical incinerator may require a processing
equipment for cleansing the discharged matters.
[0011] The object of this invention is to provide an incinerator which is capable of realizing
a desired combustion performance without care on operation or special controlling
equipments.
[0012] Another object is to provide an incinerator from which ashes are discharged in dried
state, and a method therefor.
[0013] Still another object is to provide an incinerator which does not require special
preparations or preprocessings such as breaking and crushing of the substances to
be incinerated, and which is capable of simplifying a manipulation concerned with
combustion.
[0014] The invention solves these objects by the features of claim 1 or claim 3, respectively.
Claim 2 describes a preferred further development of the incinerator of claim 1.
[0015] A preferred embodiment of the incinerator of this invention will be described with
reference to the accompanying drawings.
Figure 1 is a schematic view of a preferred embodiment of an incinerator of this invention.
Figures 2 and 3 are schematic views of mechanical incinerators according to the prior
art.
[0016] As depicted in figure 1, there is provided a hopper chute 2 at one end of an incinerator
1, said hopper chute being apt for receiving substances to be incinerated, such as
municipal and industrial wastes. This hopper chute 2 is formed in such manner that
its opening is directed upwardly and its lateral view is L-shaped. A stoker 3 is
connected to the hopper chute 2 in which the substances to be incinerated and introduced
from the hopper chute 2 are rotated and pre-combusted. This stoker 3 corresponds
to the main stoker of the mechanical incinerator as mentioned in the description of
the prior art, and it contains water tubes which rotate along its inner side wall.
To the downstream end of this combustion stoker 3 there is connected a fluidized
bed incinerator 4 where unburned matters which are already pre-burned in the stoker
3 and carried downstream thereof undergo after-burning. In other words, the stoker
3 is connected to penetrate the side wall of the fluidized bed incinerator 4 which
surrounds and defines the firing space formed in its upper section.
[0017] Said hopper chute 2 and the stoker 3 connected thereto are both inclined downwardly
toward the fluidized bed incinerator 4.
[0018] Numeral 6 designates air diffuser tubes for supplying air into the fluidized bed
incinerator 4, numeral 7 a discharging mechanism for carrying sand or the like out
of the incinerator, and numeral 8 an exhaust port for discharging substances including
ashes, incombustible materials and sand.
[0019] A method for incineration by use of the above-described incinerator will now be explained.
[0020] After being fed into the hopper chute 2 of the incinerator 1, substances to be incinerated
such as municipal and industrial wastes are introduced into the stoker 3. Through
rotation and agitation by means of the rotating water tubes inside the stoker 3, those
substances are ignited at its entire surface and undergo a mechanical pre-combustion.
Among the substances which were pre-combusted in the stoker 3, ashes are removed through
gaps between the water tubes which are separated from each other. On the other hand,
the unburned substances are agitated and introduced into the fluidized bed incinerator
4 because the stoker 3 is inclined downwardly. Since the inlet opening of the incinerator
4 is located at a high level, the manipulation of combustion is simplified and drawbacks
of the conventional incinerator are eliminated. Unlike conventional incinerators
this equipment does not require a crane for handling the substances to be incinerated.
Furthermore, preparation or pretreatment such as breaking and crushing the substances
is not necessary.
[0021] Moreover, since the materials which are still unburned in spite of pre-combustion
are fluidized and after-burned in the fluidized bed incinerator 4, a complete combustion
is obtained without care on operation and special control.
[0022] Therefore, in an incinerator in which the handling of the substances to be burned
is easy and preparation and pretreatment is not necessary, the volume of the discharged
substances is small.
[0023] Furthermore, because of the characteristics of the fluidized bed incinerator, the
ash can be discharged in dried state from the incinerator.
[0024] The incinerator of this invention combines the advantages of both mechanical incinerators
and fluidized bed incinerators.
1. An incinerator including:
a hopper chute (2) for receiving substances to be incinerated such as municipal and
industrial refuses;
a stoker (3) for pre-burning said substances introduced through said hopper chute
(2); and
a fluidized bed incinerator (4) for after-burning substances which are still unburned
after said pre-burning at said stoker (3), the downstream end of said stoker (3) being
connected to said fluidized bed incinerator (4).
2. An incinerator of claim 1, wherein a rotative stoker (3) is provided.
3. A method for incineration, comprising the following steps:
supplying substances to be incinerated such as municipal and industrial refuses into
a stoker (3);
pre-burning said substances in said stoker (3), so that a portion of said substances
is burned therein; and
fluidizing and after-burning the remaining, unburned portions of said substances in
a fluidized bed incinerator (4).
4. The method of claim 3, wherein said substances are agitated in said stoker (3).
5. The method of claim 3 or 4, wherein the preburned substances are introduced by
gravity into an upper section of said fluidized bed incinerator (4).
6. The method of any one of claims 3 to 5, wherein incombustible materials are carried
out of said fluidized bed incinerator in dried state by means of a discharging mechanism
(7) provided at the lower end of said fluidized bed incinerator (4).