BACKGROUND OF THE INVENTION
Field of the Invention
[0001] This invention relates to lightning protection apparatus and, more particularly,
to a lightning protection apparatus of the type having an insulation tube in which
a non-linear resistance element is housed.
Description of the Prior Art
[0002] Lightning protection apparatus intended mainly for installation at substations and
the like facilities are so designed that when an overvoltage is applied by a lightning
stroke, a current is discharged to the ground to reduce the overvoltage. In such lightning
protection apparatus, today a non-linear resistance element composed principally of
zinc oxide (ZnO), a kind of new ceramics, is commonly used.
[0003] Figs. 1 and 2 illustrated, by way of example, a lightning protection apparatus using
such conventional non-linear resistance element, which is disclosed in Japanese Patent
Laid Open No. 59-7584 (1984).
In Fig. 1, it is seen that in an insulating tube 1 there housed a zinc oxide element
2, i.e., a non-linear resistance element, supported on a support base 3. Shown by
4 is a coil spring for fixing the zinc oxide element 2. The insulating tube 1 is sealed
at its upper and lower ends by an upper plate 5 and a lower plate 6. An internal current
flowing in the zinc oxide element 2 shown with arrow a, and an external current flowing
along the surface of the insulating tube 1 shown with arrow b are separated from
each other by an insulating ring 7.
Fig. 2 is a detail view of a lower portion of the Fig. 1 arrangement. In Fig. 2, a
metal flange 101 for mounting the lower plate 6 and the insulating ring 7 bonded to
the lower end of the insulating tube 1, and bolts 8 for fixing the lower plate 6 and
insulating ring 7 are clamped to the metal flange 101 through insulating washers 9.
Between the underside of the insulating tube 1 and the lower plate 6 there interposed
an O-ring 10 or a packing for keeping the interior of the tube 1 airtight. An internal
space of the insulating tube 1 communicates through a vent hole 301 of the support
base 3 with the upperside of a membrane-like bursting plate 601 formed in the lower
plate 6. The lower plate 6 is formed with a laterally extending earth terminal 602.
Arrow c shows the flow of an internal gas in case of internal pressure rising.
[0004] In the lightning protection apparatus of such arrangement as above described, the
earthing lower side portion thereof is required to have the following three functions:
(1) keeping the interior of the insulating tube airtight;
(2) discharging internal gas through the bursting plate during possible internal pressure
rise in case of internal shorting; and
(3)separating the current flowing in the zinc oxide element from the current flowing
along the outer surface of the insulating tube.
[0005] In the arrangement shown in Fig. 2, the function (1) and (2) are assured by the lower
plate 6, and the function 3 is assured by the insulating ring 7 and the insulating
washer 9.
[0006] Fig. 3 shows another form of lightning protection arrangement disclosed in Japanese
Utility Model Laid Open No. 59-393 (1984), in which an insulating terminal board 11
having an earth terminal 1101 embedded therein is bonded to the underside of the
metal flange 101, a bursting plate 12 being uniformly pressed by a metal ring 13 and
clamped by bolts 8 to the underside of the insulating terminal board 11. In an insulator
1102 of the insulating terminal board 11, there formed a vent hold 1103 which connects
through an internal space of the insulating tube 1 to the upper side of the bursting
plate 12.
[0007] With this arrangement, item (3) of the foregoing three requirements is met by the
bursting plate 12, and items (1) and (2) by the insulating terminal board 11.
[0008] In the prior art lightning protection apparatus, the earthing side end portion thereof
is constructed as above described and accordingly the required three functions are
performed by a combination of two or more parts. This naturally involves a relatively
large number of parts, which is disadvantageous from the standpoint of assembly operation
and cost.
SUMMARY OF THE INVENTION
[0009] This invention is made in view of the above mentioned drawback of the prior art arrangement,
and it is intended to provide a lightning protection apparatus which involves a smaller
number of parts and simplified assembly work because of a single part designed to
perform the three functions required of the apparatus, and which is less expensive.
[0010] The lightning protection apparatus in accordance with the invention comprises an
integrally formed metal member having functions of both an earth terminal and a bursting
plate, the metal member being molded integrally with an insulating material and mounted
as such to the earthing end of an insulating tube.
[0011] The above and further objects and features of the invention will more fully be apparent
from the following detailed description with accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a longitudinal sectional view showing, by way of example, a general arrangement
of a prior art lightning protection apparatus;
Fig. 2 is a longitudinal sectional view showing a detailed arrangement of an earth
terminal side end portion thereof;
Fig. 3 is a longitudinal sectional view showing another prior art arrangement;
Fig. 4 is a longitudinal sectional view showing, by way of example, a general arrangement
of a lightning protection apparatus embodying the invention;
Fig. 5 is a a longitudinal sectional view showing the detail one form of earth terminal
side end portion thereof; and
Fig. 6 is a longitudinal sectional view of another embodiment of same portion.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] The preferred embodiments of the invention is now described with the relevant ones
of the accompanying drawings.
[0014] Fig. 4 is a longitudinal sectional view showing, by way of example, general arrangement
of a lightning protection apparatus embodying the invention.
[0015] In Fig. 4, a zinc oxide element 2, i.e., a non-linear resistance element, supported
on a support base 3 is housed in an insulating tube 1. Numeral 4 designates a coil
spring for fixing the zinc oxide element 2 in position.
[0016] The insulating tube 1 is sealed at its upper end with an upper plate 5, and at its
lower end with an insulating plate 14 characterizing the invention. An internal current
flowing through the zinc oxide element 2 shown with arrow a and an internal current
flowing along the surface of the insulating tube 1 shown with arrow b are separated
by the insulating plate 14.
[0017] Fig. 5 is a longitudinal sectional view showing in detail a first embodiment of
the earthing side end portion of the lightning protection apparatus according to the
invention.
[0018] In addition, the insulating plate 14 is made of polyester, epoxy resin or phenol
resin.
[0019] In this first embodiment shown in Fig. 5, the insulating plate 14 is mounted on
the earthing side end portion of the insulating tube 1, the insulating plate 14 constituting
a characteristic feature of the invention. The insulating plate 14 is so molded as
to enclose a metal member which is formed of a bursting plate 1403 and an earth terminal
1401 integrally.
[0020] The arrangement of the earthing side end portion of the insulating tube 1 is now
described in detail.
[0021] A metal flange 101 is bonded to the outer periphery of the earthing side end portion
of the insulating tube 1, and the insulating plate 14 is clamped by bolts 8 to the
metal flange 101 through insulating washers 9.
[0022] Between the end surface of the insulating tube 1 and the insulating plate 14 there
interposed an O-ring 10 or a packing, whereby the interior of the insulating tube
1 is kept airtight.
[0023] A median portion of the insulating plate 14 is shaped in a membrane-like pattern,
and between the membrane-like portion and the support base 3 there is defined a space
30. This space 30 communicates with the interior of the insulating tube 1 through
a vent hole 301 extending through the support base 3. Therefore, when there is an
internal pressure rising in the insulating tube 1, a gas stream flows from the interior
of the insulating tube 1 toward the bursting plate 1403 through the vent hole 301,
whereby the bursting plate 1403 will burst to release the pressure.
[0024] An earth terminal 1404 is formed, extending laterally from the insulating plate 14.
[0025] Since the lightning protection apparatus of the present invention is constructed
as above described, performance of aforesaid three functions, namely, (1) keeping
the interior of the insulating tube airtight, (2) gas discharge in case of a gas pressure
rising in the interior of the insulating tube, and (3) separation of the current flowing
in the zinc oxide element from the current flowing along the outer surface of the
insulating tube, is assured by a single part, that is, the insulating plate 14.
[0026] In the embodiment shown in Fig. 5, the O-ring is interposed between the insulating
tube 1 and the insulating member which constitutes both the earth terminal 1401 and
the bursting plate 1403, but alternatively, as shown in Fig. 6 as a second embodiment,
the O-ring may be interposed between the insulating plate 14 and the insulating tube
1.
[0027] As described above, according to the invention, performance of the three functions
required for the earthing side end portion of the insulating tube, that is, keeping
the interior of the insulating tube airtight, gas release in case of an internal pressure
rising in the insulating tube, and drawing currents separately through insulation
between the interior and the exterior of the insulating tube, is assured by only
one part.
[0028] As the invention may be embodied in several forms without departing from the spirit
of essential characteristics thereof, the present embodiment is therefore illustrative
and not restrictive, since the scope of the invention is defined by the appended claims
rather than by the description preceding them, and all changes that fall within the
meets and bounds of the claims, or equivalence of such meets and bounds thereof are
therefore intended to be embraced by the claims.
1. A lightning protection apparatus comprising; an insulating tube housing a non-linear
resistance element therein; a fixing metal member being fixed to the outer periphery
of said insulating tube: an earth terminal being electrically connected to said non-linear
resistance element and fixed to said fixing metal member through an insulating member;
and a bursting plate being mounted on the earthing side end portion of said insulating
tube and being adapted to burst to release the pressure when an internal pressure
of said insulating tube increases, characterized in that;
said earth terminal, said bursting plate and said insulating member are formed
in such a way that said insulating member is molded around a metal member which is
formed of said earth terminal and said bursting plate integrally.
2. A lightning protection apparatus as set forth in Claim 1, wherein said earth terminal
is projected outside said insulating member.
3. A lightning protection apparatus as set forth in Claim 1, wherein said insulating
member is maid of polyester.
4. A lightning protection apparatus as set forth in Claim 1, wherein said insulating
member is maid of epoxy resin.
5. A lightning protection apparatus as set forth in Claim 1, wherein said insulating
member is maid of phenol resin.