[0002] This invention relates to a device for folding cloths in two, especially to rewind
cloths that are wound up at full weaving width on a cloth beam or any other kind of
roller in smaller quantities in double folded condition.
[0003] The folding in two or wrapping of cloths, which extend to their full weaving width,
and consequently their winding up in double folded condition is a universally known
technique. However, the devices used for it have the disadvantages of being rather
complicated, needing many mechanical guides as well as measuring and regulation apparatus
to keep the cloth in the right path while being folded.
[0004] From the German patent no. 157.120 a device is known in which the cloth to be folded
is conducted upwards from a roll in a vertical plane and whereby it is bent back over
an inversely V-shaped guide, that also is situated in a vertical plane, after which
the cloth halves brought together are conveyed behind the V-shaped guide in a vertical
plane, and a horizontally directed motion. Near the top of the V-shaped guide the
cloth to be folded executes several directional changes shortly after one another.
As a consequence, at high winding speeds the great drawback shows up of the cloth
having a tendency to move upwards, whereby it looses contact with the top of the V-shaped
guide which makes the device's correct operation suffer. The device also has the disadvantage
that it is rather difficult to adapt the cloth correctly when starting the folding
process.
[0005] From the American patent no. 1.499.254 a device for folding cloths is known, in which
the cloth to be folded is lead along two bent elements put up in V-shape and an horizontal
stave following on, after which the folded cloth is moreover brought along several
vertical guiding staves. Because of the guides' bent shape, the cloth does not remain
straight while folding, which involves that deflections easily occur during the folding
process, that have to be remedied by hand.
[0006] The French patent no. 591.005 describes a device for folding cloths in two mainly
consisting of a tube structure and a number of roll-shaped guides. This device has
the drawback that its construction is rather complicated and consequently expensive.
The tube structure moreover prevents the cloth from being easily fitted on the device,
which forces each time to fasten the end of one cloth roll to the beginning of the
following one, thus involving loss of time.
[0007] From the German patent no. 541.071 a folding structure is known that folds the cloth
in two according to an intricated motion pattern. As a consequence, the construction
has a complicated structure. During the folding process the same disadvantages occur
as discussed with the DE 157.120
[0008] That is why the present invention aims at providing a device for folding cloths in
two which does not have the aforesaid drawbacks, that may in other words, by the assembly
of a limited number of elements and without using expensive regulating apparatus,
provide for the faultless folding in two and winding of cloths.
[0009] Therefore the device mainly consists, according to the invention, in the combination
of a folding triangle extending in essence horizontally along the width of the path
followed by the cloth ; a cloth guide situated at the top of the folding triangle,
consisting of one upright standing stave situated closely to the folding triangle's
corner, where the folded cloth leaves the triangle ; and a winding up mechanism for
the folded cloths standing behind this stave, which is situated sideways of cloth's
the motion direction on the folding triangle. Furthermore, at the folding triangle's
base a roll holder is provided in which a cloth roll, cilinder or similar item can
be placed. The device preferably consists of the aforesaid parts, set up close to
one another, all of them so as to exclude deflections in the cloth's conveyance.
[0010] The winding up mechanism consists in an cloth sword driven by an electric motor.
The use of a cloth sword in itself is known from the Swiss patent no. 307.944
[0011] To better substantiate the specifications according to the invention some preferred
execution shapes are described, as examples having no restrictive character, they
refer to the appended drawings in which :
figure 1 schematically sketches the device according to the invention ;
figure 2 represents a side-view of a practical execution of the device ;
figure 3 represents a view from above of the device according to figure 2 ;
figure 4 represents a perspective view of the execution shape's folding triangle according
to figures 2 and 3 ;
figure 5 represents a view along arrow F5 in figure 2 ;
figure 6 represents a view along arrow F6 in figure 2 ;
figure 7 represents a perspective view of the cross-section along line VII-VIII in
figure 3 ;
figure 8 to 10 represent several positions of the roll holder according to figure
7.
[0012] As indicated in figure 1 the device consists, according to the invention, in the
immediate succession of a folding triangle 1, at the top 2 of the folding triangle
1 - in other words at the angle where the cloth to be folded has to leave the folding
triangle - one cloth guide placed mainly upright in the form of a stave 3 and a winding
up mechanism 4 situated sideways of the folding triangle 1. Further, at the base of
the winding side 5 of the folding triangle 1 a roll holder 6 is provided to adapt
a cloth roll 7 horizontally. The path followed by the cloth 8 is schematically indicated
in dotted lines. It has to be noted that the folding triangle 1 extends mainly horizontally
along the width B of the path followed by the cloth 8.
[0013] Further details are now specified in the light of the practical execution shape according
to figures 2 to 6.
[0014] In this practical execution shape the roll holder consists of a cloth container 9,
which is provided at its end with notches 10 for holding an adapted rod 11. The rod
11 can be put through the roll 7, more specifically through a cardboard pipe on which
the fabric or the cloth mostly is wound up.
[0015] Preferably, but not necessarily, in the cloth container 9 an automatically regulating
stretching device 12 is built in, this to slow down the unwound cloth and keep it
stretched, as well as to absorb jolts.
[0016] The folding triangle 1 runs its base 5 in the direction of the motion of the cloth
8, preferably along a height H amounting to half of the aforesaid width B. As it is
rendered in the perspective view of figure 4, the folding triangle 1 preferably has
sides 13 directed vertically down from its edges. Further the upper surface of the
folding triangle 1 and the sides 13 may be provided with marks or marking lines 14,
allowing to check whether the unwound cloth 8 is guided in the correct direction along
the folding triangle 1.
[0017] As shown on the drawings, it is clear that the folding triangle 1 is intended as
an isoceles triangular element situated in one plane, and thus not bent, preferably
a triangular plate.
[0018] The aforesaid stave 3 is positioned vertically and stands immediately behind the
top 2 of the folding triangle, more specifically beside the angle through which the
cloth 8 has to leave the folding triangle in double folded condition.
[0019] For the cloth 8 to be adapted easily between the stave 3 and the sides 13, the latter
preferably do not extend along the full height of the folding triangle 1, but up to
a short distance D of its top corner, as indicated in figure 2.
[0020] The winding up mechanism 4 mainly consists of a thin upright plate fixed at one end
so that it can rotate, which shall be called hereafter the cloth sword 15. As indicated
on figure 3 the cloth sword 15 is situated with its rotating axle in the extension
of a side 13 of the folding triangle 1 and is provided at its bottom with a clutch
and electric motor 16, as indicated on figure 2, that can be operated by a hand-switch
17, connected to the machine by a wire 18, so it can be switched on and off at a distance.
[0021] As shown on figure 5, beside the flat side of the cloth sword 15 an upward adjustable
joining piece 19 is provided, so that against the cloth sword 15 and on the said joining
piece 19 a winding core 20, consisting generally of a cardboard plate, may be adapted
at the required height.
[0022] The functioning of the device may be simply gathered from the figures, and mainly
is as follows : after providing the roll holder 6 with a cloth roll 7, the fabric
or cloth 8 is guided over the folding triangle 1, it is pulled between the marking
lines 14, afterwards guided along the stave 3 and finally wound on the winding up
mechanism 4. Therefore, as can be seen on figure 6, a cardboard winding core 20 is
placed onto the sword 15 and the first end of the cloth 8 is applied to it manually
as required, until the double folded cloth 8 is wound up over one lap. Afterwards
it can be further wound up automatically onto the winding core 20 by means of the
electric motor 16. The quantity of cloth wound up is controlled with a winding meter
21. When the winding core 20 contains the required quantity of cloth 8, the latter
is cut along its width and the winding core 20, with the quantity of cloth on it,
is slid from the cloth sword 15 over its top.
[0023] It is important that, as shown on the figures the folding triangle 1, the cloth guiding
stave 3 and next the cloth sword or similar items, be positioned closely after one
another, without need for the cloth 8 to be conveyed along other guides.
[0024] As rendered on figure 7 the roll holder 6 may also be equipped with a stretching
device 12 for the cloth 8. Therefore the cloth 8 may for instance be conveyed along
movable guides 22, whose position can be either variably regulated or determined by
means of springs acting on the guiding element.
[0025] In the execution shape according to figure 7, the stretching device 12 mainly consists
of a stave-shaped guide 23 mounted in the cloth container 9, a lever 24 mounted at
the extremity of this stave-shaped guide which supports at one end the aforesaid stave-shaped
guide 22 and stretching elements 25 acting upon the other end of the lever 24. The
stretching elements 25 thereby consist of a shock absorber 26, which is on the one
hand coupled to the lever 24 so that it can hinge, and on the other hand fastened,
by means of a turning point 27, to the side of the cloth container 9. Moreover the
shock absorber 26 is equipped with a compression spring 28. Of course the guides 22
and 23 also are connected to each other at their extremities situated opposite the
lever 24, for instance by a connextion 29 as indicated on figure 3.
[0026] It is clear that the guide 23 is situated between the stave 11 and the side 5 of
the folding triangle 1, while the turning point 27 for the fastening of the shock
absorber 26 is situated close to the stave 11.
[0027] It is clear that, according to figure 8, the stretching element 12 may be placed
in a rest so that the cloth 8 can be simply slid between the guides 22 and 23. By
tilting the lever 24 the device is brought in its working position as shown on figures
9 and 10.
[0028] Figure 9 renders the situation for a full roll 7, while figure 10 renders it for
a nearly empty roll 7. The full roll is heavier and less easy to unwind than the nearly
empty roll. Nevertheless the stretching element 12 provides that by displacing the
movable guide 22 with regard to the guide 23, the tension in the cloth remains automatically
regulated and nearly unchanged, this while according to the position of the stretching
mechanism 12 the friction of the cloth 8 on the guides is altered.
[0029] It is clear that the edges 30 of the folding triangle may be rounded as is partly
indicated on figure 7, this is to avoid that the cloth 8 would be damaged during its
conveyance.
[0030] The present invention is by no means restricted to the execution shapes described
as examples and shown on the figures, but similar devices for the folding of cloths
in two can be realized in various shapes and dimensions, without falling out of the
invention's scope.
1.- Device for folding cloths in two, characterized by its consisting mainly in the
combination of a folding triangle (1) extending in essence horizontally along the
width (B) of the path followed by the cloth (8), which is situated in the sense of
the motion of the cloth to be folded in an upwards slanting plane ; a cloth guiding
means (3) situated at the top of the folding triangle (1), consisting of one upright
stave (3) standing very close to the corner of the folding triangle (1), where the
folded cloth (8) leaves the triangle ; and a winding up mechanism (4) for the folded
cloths situated sidewards as to the direction of the motion of the cloth (8) on the
folding triangle (1).
2.- Device according to conclusion 1, characterized by the fact that at the winding
side (5) of the folding triangle (1) a roll holder (6) is provided, which is equipped
with a stretching device (12).
3.- Device according to conclusion 1, characterized by the fact that the folding triangle
(1) is provided at its edges with sides (13) going vertically down.
4.- Device according to one of the preceding conclusions, characterized by the fact
that the winding up mechanism (4) consists of a cloth sword (17) standing upright
and fixed at one end so that it can rotate.
5.- Device according to conclusion 4, characterized by the fact that the cloth sword
(15) is driven by an electric motor (16).
6.- Device according to one of the conclusions 4 or 5, characterized by the fact that
the cloth sword (15) has at its lower end an upward adjustable joining piece (19)
for placing a winding core (20).
7.- Device according to conclusion 2, characterized by the fact that the roll holder
(6) consists of a roll container (9) provided at its respective ends with notches
(10) and an adapted rod (11), intended to be put through a cloth roll (7).
8.- Device according to conclusion 7, characterized by the fact that it is provided
with a stretching element (12) consisting mainly of a guide in the form of a stave
(23) mounted in the cloth container ; at least one lever (24) which cooperates in
its center with the aforesaid guide (23) and which supports at its extremity a second
stave shaped guide (22) ; stretching devices (25) which exercise a force on the other
end of the lever (24) ; and a connection (29) which links the ends of both aforesaid
guides (22, 23) situated opposite the lever (24).
9.- Device according to conclusion 8, characterized by the fact that the stretching
devices (25) consist of at least one shock absorber (26) which is connected at one
end with the aforesaid lever (24) and fixed by its other end through a turning point
(27) to the cloth container (9) ; while this shock absorber (26) also is provided
with a compression spring (28).
10.- Device according to conclusion 3, characterized by the fact that on the folding
triangle (1), as well as on the vertical sides (13) marks and/or marking lines (14)
are provided.
11.- Device for folding cloths in two, characterized by the fact that it mainly consists
of a combination of several elements positioned closely to one another, respectively
a roll holder (6) in which to adapt a cloth roll (7) horizontally ; a folding triangle
(1) extending in essence horizontally over the path followed by the cloth (8), consisting
of an isoceles triangular plate slanting upwards in the direction of the motion of
the cloth (8) to be folded, whose base (5) is situated along the roll container (6)
and that has vertical sides (13) ; an upright stave (3) standing at the top (2) of
the folding triangle (1) precisely where the cloth (8) leaves the folding triangle
(1) ; and a vertical cloth sword (15) driven by an electric motor, situated sideways
with regard to the direction of the motion of the cloth (8) on the folding triangle
(1), so that the cloth folded in two is guided over the aforesaid stave (3).