[0001] The present invention relates to a device for sorting pieces of meat, such as middles,
comprising a fixed conveyor belt with means for measuring the thickness of the fat
layer and means for measuring the weight of the individual pieces.
[0002] Such devices are known in the meat-processing industry. The pieces of meat are placed
with the fat layer facing down on the conveyor belt, held still at the device for
measuring the fat thickness, and a sensor, which is known per se, is subsequently
forced into the fat layer from the bottom up through the supporting face. The pieces
of meat are then conveyed further for measurement of their weight. On the basis of
the measuring results, the pieces of meat are subsequently divided by hand into specific
quality grades, ranging from lean to fat.
[0003] Such an operation for the sorting of pieces of meat is very labour-intensive and
is also difficult for the personnel, who always have to watch both the upper and lower
limit of the fat layer and the weight of the pieces of meat for various quality grades.
Mistakes are bound to be made, so that pieces of meat can go into the wrong grades.
[0004] The object of the invention is therefore to produce a device for sorting pieces of
meat, avoiding these disadvantages.
[0005] This object is achieved according to the invention in that the device comprises a
movable conveyor belt which connects to the fixed conveyor belt in the direction of
conveyance, is provided with an operating device, and can be swung between a number
of positions, in each of which another receiving element is connected to the movable
conveyor belt, and a computer which receives input signals from the thickness measuring
means and from the weighing means, and which, on establishing one of a number of quality
grades, transmits appropriate output signals to the operating device for the purpose
of taking the movable conveyor belt to the position suitable for the piece of meat
to which the input signals relate, in which position it connects to the receiving
element corresponding to the established quality grade.
[0006] With the device according to the invention, a middle lying within certain limits
as regards weight and fat layer thickness is now fed to the correct receiving element
by the swinging conveyor belt. The intervals between the middles are chosen depending
on the speed of conveyance and the swinging speed of the swinging conveyor belt.
[0007] The swinging conveyor belt can be designed in various ways. For example, it can be
such that it swings in the horizontal and vertical plane, in order to convey the pieces
of meat, such as middles, to receiving elements which are situated adjacent to and/or
above each other.
[0008] For division into four quality grades, there would then be, for example, two groups
of two receiving elements laying above one another.
[0009] For division into four quality grades, it is preferable for the device to be designed
in such a way according to the invention that is comprises three conveyor belts, each
swinging between two positions, the second and third of which connect to the first
swinging conveyor belt in its first and second positions respectively, and each of
which also has an operating device connected to the computer. Depending on the measured
data, the computer now controls the movements of the three conveyor belts. The receiving
elements are adjacent to each other in this embodiment and are formed, for example,
by roller conveyors over which the sorted middles are conveyed further.
[0010] According to another preferred embodiment, the device is designed in such a way that
the fixed conveyor belt is double, each part comprising a device for measuring the
thickness of the fat layer and in conveyance direction connecting to a conveyor belt
part having vertical walls sloping towards each other in said direction, which are
above said conveyor belt part and leave open a passage the width of a piece of meat,
and behind that is a conveyor belt part with a weighing sensor.
[0011] Since the middles always have to be held still for the thickness measurement, the
working speed of the whole device is determined by the working pace of the thickness
measuring device. If the measuring device with conveyor belt is now made double, the
working speed of the sorting device can be increased.
[0012] For the discharge of the middles which meet none of the programmed quality standards,
the device is, finally designed in such a way that the second or third conveyor belt
has a third position.
[0013] The invention will now be explained further below with reference to the drawing.
Fig. 1 shows the device according to a preferred embodiment of the invention, in plan
view.
Fig. 2 shows a sketch with quality grades for the middles from which bacon is made.
[0014] In Fig 1 the device is designed with two fixed conveyor belts 1 and 2, each provided
with a device for measuring the thickness of the fat layer 3, 4. These measuring devices
are of a known type and contain measuring needles which can move from the bottom up
through slits in the supporting face, and which have optical detection means which
are pushed into the fat layer lying on the supporting face. During the measurement
of the thickness the middle is therefore stationary, which is achieved by the supporting
face being formed by a conveyor belt working at intervals. Connecting to the measuring
devices 3 and 4 is a conveyor belt 5 with guide walls 6 slanting towards each other,
through which the streams coming from the measuring device are combined to one.
[0015] The middles then run over a known weighing conveyor belt 7 with weighing device.
[0016] Connecting to the weighing conveyor belt 7 in the direction of conveyance is a first
swinging conveyor belt 8, which can be swung, e.g. in the horizontal plane between
two positions. A second swinging conveyor belt 9 and a third swinging conveyor belt
10 are placed in both positions of the conveyor belt 8, connecting in each case. The
conveyor belts 9 and 10 together have four positions, to each of which further conveyor
devices 11 or packing or despatch stations connect for discharge of the sorted middles.
The swinging conveyor belts 8, 9 and 10 are controlled depending on the data obtained
with the measuring devices 3 and 4 and the weighing device 7. This takes place by
means of a computer. This computer contains a number of combinations of fat thickness
and weight to each of which a quality standard is allocated. An example of a classification
into quality grades, depending on the fat thickness and weight, is given in Fig. 2.
The four quality grades I, II, III, IV found therein each correspond to one of the
four positions of the conveyor belts 8 and 9. Middles falling outside these standards
go into area V, corresponding to the third position of conveyor belt 10 for the discharge
of rejected middles.
[0017] A middle with a weight of 12.5 kg, but with too low fat thickness of, say, 8 mm
goes into area I and is regarded as unsatisfactory in quality.
[0018] The computer thus has fed to it the measured value of the thickness of fat layer
and the weight, it always compares each combination with the quality standards, and
it then controls the conveyor belts.
1. Device for sorting pieces of meat, such as middles, comprising a fixed conveyor
belt with means for measuring the thickness of the fat layer and means for measuring
the weight of the individual pieces,
characterized in that the device comprises a movable conveyor belt which connects to the fixed conveyor
belt in the direction of conveyance, is provided with an operating device, and can
be swung between a number of positions, in each of which another receiving element
is connected to the movable conveyor belt, and a computer which receives input signals
from the thickness measuring means and from the weighing means, and which, on establishing
one of a number of quality grades, transmits appropriate output signals to the operating
device for the purpose of taking the movable conveyor belt to the position suitable
for the piece of meat to which the input signals relate, in which position it connects
to the receiving element corresponding to the established quality grade.
2. Device according to Claim 1, characterized in that it comprises three conveyor belts, each swinging between two positions, the second
and third of which connect to the first swinging conveyor belt in its first and second
positions respectively, and each of which also has an operating device connected to
the computer.
3. Device according to Claim 2, characterized in that the fixed conveyor belt is double, each part comprising a device for measuring the
thickness of the fat layer and in conveyance direction connecting to a conveyor belt
part having vertical walls sloping towards each other in said direction, which are
above said conveyor belt part and leave free a passage the width of a piece of meat,
and behind that is a conveyor belt part with a weighing sensor.
4. Device according to Claim 2 or 3, characterized in that the second or third conveyor belt has a third position.
5. Process for operating the device according to one of the preceding claims, characterized in that the computer is provided with memory means in which an allocated quality grade is
stored for each possible combination of measured thickness and weight, and during
operation the quality grade corresponding to the current thickness and weight data
is derived from said memory means for each piece of meat.