[0001] This invention relates to the dyeing and printing of textile fibres.
[0002] European published Patent Application 151,370A describes a process for improving
the dyeing properties of textile fibres by pretreating the fibres prior to dyeing
with an agent based on the reaction product of an amine with cyanamide, dicyandiamide,
guanidine or bisguanidine. By using this pretreatment agent and colour yields and
wet fastness of the dyed fibres can be improved. The pretreated fibres may be dyed
with a variety of anionic dyes including direct and acid dyes, but the use of the
pretreatment agent is especially advantageous for reactive dyes as it enables cellulosic
fibres to be dyed with reactive dyes under neutral and acid conditions as well as
the conventional alkaline conditions. Under acid conditions the dyeing process is
more efficient and economical because there is, for example, reduced dye hydrolysis,
which allows greater dye uptake, and also a reduction in dyeing time.
[0003] A method described in EP-A-151,370 for treating the fibres with the pretreatment
agent is an exhaust process whereby the textile fibres are immersed in an initially
weakly acidic bath which is then heated from room temperature to 50-100°C and made
alkaline (pH 9-11) by the addition of 0.5-5 per cent w/wf sodium carbonate. The fibres
are subsequently washed to remove any unfixed agent and may then be dyed. According
to this process the maximum amount of agent that can be fixed to the fibres is between
0.6 and 2% w/wf, although for most cottons it is no more than 0.9% w/wf. Whilst this
level of fixation is high enough to enable many good quality colour shades to be produced,
it has been found that it is not possible to produce satisfactory dyed fabrics with
particularly deep or dark colour shades such as deep reds, navy blues and blacks when
using a reactive dye under acid conditions.
[0004] A process has now been discovered which enables a higher level of the pretreatment
agent to become fixed to the textile fibres.
[0005] Accordingly the present invention provides a process for the dyeing or printing of
textile fibres which comprises pretreating the fibres before, the dyeing or printing
step with a solution of a product [hereinafter referred to as Product (A)] comprising
the reaction product of a mono- or polyfunctional amine having one or more primary
and/or secondary and/or tertiary amino groups with cyanamide, dicyandiamide, guanidine
or bisguanidine, or with a solution of a labile salt of Product (A), characterised
in that the temperature of the solution is less than 50°C and the pH of the solution
is greater than 11.
[0006] By "labile salt" is meant a salt that dissociates under the pretreatment conditions
to generate Product (A) in free base form, examples being the sulphate and phosphate
salts.
[0007] The pH of the solution is preferred to be greater than 12. The required pH value
is obtained by the inclusion in the solution of a suitable alkali such as sodium or
potassium hydroxide. The use of caustic alkali is disclosed in the above-mentioned
European application EP-A-151,370 although it is stated therein that "excessive alkalinity
causes deactivation of the groups available for dyeing, probably as a result of cross-linking
of the compound and therefore it is preferred to avoid the use of caustic alkali."
However, it has now been discovered that, provided the temperature of the solution
is maintained below 50°C while the textile fibres are being treated, this problem
does not arise, at least not to any noticeable extent, and furthermore a larger amount
of Product (A) can be fixed to the fibres than has previously been possible. Preferably
the temperature of the solution is between ambient temperature and less than 50°C,
more preferably less than 45°C. Where Product (A) is applied to the fibres by an exhaustion
process this temperature is more preferably between 35 and 45°C and especially about
40°C. Where the product is applied by a padding process, ambient temperature is usually
used, although where the padding apparatus is capable of being operated at higher
temperature, a temperature between ambient and less than 50°C preferably less than
45°C may be used.
[0008] It has also been found that the amount of Product (A) that is fixed to the fibres
depends upon the concentration of alkali in the solution, too little or too much alkali
reducing the fixation of the product. The preferred amount in weight of alkali included
in the solution is between 0.05x and 0.30x, more preferably between 0.10x and 0.2x,
and especially about 0.12x, where x is the amount in weight of Product (A) present
in the solution, provided that the concentration of alkali in the solution does not
exceed 20g/l. It has been found that if the concentration exceeds this value then
the solution becomes unstable.
[0009] Although the process according to the invention can be used to apply lower levels
of Product (A) to textile fibres, typically Product (A) is applied in a concentration
which allows at least 1.0 per cent by weight of the product to become fixed onto the
fibres, based on the dry weight of the fibres. If this material contains fibres which
do not take up the product or take it up only minimally, then either these fibres
are excluded from the fibre weight in calculating the concentration of the product,
or an adjustment is made to account for any compound they take up.
[0010] Usually Product (A) is applied in concentrations so that at least 2.0 per cent w/wf
is fixed to the material, often 2.2 per cent w/wf. Higher levels, for example, 2.5
per cent w/wf or more, can be applied if desired.
[0011] Preferably Product (A) is distributed evenly over the fibres in order to achieve
even dyeing. This requires a sufficient concentration of Product (A) in the aqueous
solution. In exhaustion processes too low a concentration of product leads to premature
exhaustion of the bath and hence uneven take-up. In continuous processes such as padding
too low a concentration of product can lead to a reduction of that concentration during
processing; this is known as tailing. This and other factors lead to uneven application.
[0012] Even take-up is promoted if the concentration of the product applied is sufficiently
high to allow the take-up of fixed product to reach or approach the saturation value
for the fibres concerned. In commercial practice it is better to provide a safety
margin by applying the product at a higher concentration than the saturation value
and subsequently washing off unfixed product. Solution concentrations usually will
be higher than the concentration which it is intended to apply to the fibres to take
account of the fact that percentage exhaustion or percentage expression is usually
considerably less than 100. On the other hand, solution concentrations usually may
be reduced by an appropriate amount if the fibres to be pretreated are blended with
fibres which are unaffected or minimally affected by the pretreatment. Where 100 per
cent of the fibres accept the pretreatment, suitable solution concentrations will
usually be in the range 1.5 to 20 per cent w/wf, preferably 2.5 to 10%. If, as is
preferred, excess Product (A) is applied to the fibres, then the fibres are subsequently
washed to remove any unfixed product.
[0013] Any suitable method may be used to apply Product (A) to the textile fibres according
to the process of the invention, for example exhaustion, padding, spraying, injection,
printing or foam application. Exhaustion or padding is preferred.
Where padding is used it has been found that a subsequent batching or steaming treatment
aids fixation.
[0014] Preferably Product (A) is the reaction product of dicyandiamide with a polyamine,
especially diethylenetriamine.
[0015] Product (A) may be prepared in its free base form or as a salt and suitable methods
are described in GB-A-657,753, US-A-2,649,354 and US-A-4,410,652. Suitably the amine,
in free base or salt form, is reacted with the other starting material in the absence
of water at elevated temperatures optionally in the presence of a non-aqueous solvent.
Preferably the reaction is carried out in the absence of solvent at a temperature
of 140-160°C, and for most combinations of reagents, ammonia is evolved. The reagents
are preferably reacted in a molar ratio of 0.1 to 1 mole of cyanamide, dicyandiamide,
guanidine or bisguanidine per mole of reactive amino groups, and when dicyandiamide
is reacted with a polyalkylene polyamine, the molar ratio of the reactants is more
preferably from 2:1 to 1:2, particularly about 1:1.
[0016] The textile fibres which can be pretreated with Product (A) include cellulose fibres
by which is meant both natural cellulose such as cotton and regenerated or synthetic
cellulose such as viscose or rayon, or a mixture thereof. Cellulose acetate fibres,
nitrogen-containing fibres such as polyacrylonitrile and natural or synthetic polyamides
such as wool, silk or nylon may also be used. Leather can also be treated.
[0017] The fibres may be in the form of loose fibres or yarns or fabrics, or in any suitable
form. The fibres may be blended with other fibres which are susceptible of treatment
by the process of the invention or with fibres which are not so susceptible. For example,
cotton and regenerated cellulose fibres may be blended together or individually with
polyester fibres, the latter being dyed with disperse dyes, [although when not blended,
polyester fibres may be pretreated with Product (A) and then dyed to some extent].
Fibre blends and yarn blends may be used.
[0018] The fibres after pretreatment with Product (A) may be dyed or printed with anionic
dyestuffs, including direct dyes, acid dyes and reactive dyes. Other dyes that may
be used include sulphur, vat, azoic, phthalocyanine, formazan, chrome, di- or triphenylmethane
and indigo dyestuffs.
[0019] The pretreatment according to the invention is especially advantageous where the
textile fibres are dyed or printed with reactive dyes and these dyes are applied under
acidic or neutral conditions. Because the process enables a relatively high amount
of Product (A) to be fixed to the fibres, it is possible to dye fibres with good quality
deep and/or dark colour shades such as deep reds, navy blues and blacks. Prior to
this invention such fibres and fabrics could only be produced with limited colour
depth from neutral or acid systems.
[0020] Most reactive dyes may be applied under acidic or neutral conditions, generally in
the range of pH 3.5 to 7.0, more preferably pH 4.0 to 7.0. The pretreated fibres may
also be dyed in alkaline conditions, and in particular it has been found that good
lightfastness and brightness can be obtained when the fibres are dyed in a pH range
of about pH 8.0 to 9.0. The usual alkaline conditions typically pH 12 to 13 can also
be used. Preferred reactive dyes are those containing a 5- or 6-membered heterocyclic
ring having aromatic character and containing 2 or 3 nitrogen atoms, which is substituted
by 1-3 halogen atoms which can be split off as anions during fixation. The reactive
group can also be a vinylsulphonyl-, vinylcarbonyl-, sulphato- or sulphate ester group.
Such dyes are known under the designation C.I. Reactive Dyes. Suitable reactive dyes
include C.I. Reactive Reds 2, 6, 8, 120, 123 and 171; C.I. Reactive Blues 94, 104,
114, 116, 163, 168, 172 and 193; C.I. Reactive Yellows 7, 84 and 111; C.I. Reactive
Oranges 4, 14 and 69; C.I. Reactive Browns 10 and 23; C.I. Reactive Black 8 and C.I.
Reactive Violet 33. Other suitable reactive dyes include C.I. Reactive Red 41, C.I.
Reactive Yellow 152, C.I. Reactive Red 147, C.I. Reactive Orange 62; or mixtures thereof.
Reactive dyes containing more than one type of reactive group in the same dye molecule
can also be used.
[0021] Examples of suitable direct dyes are those having at least two sulphonic acid or
sulphonamide groups in the dye molecule, more preferably 3-8 such groups, particularly
4-6. Particularly preferred are highly substantive direct dyes which show a high degree
of exhaustion on cotton when dyed by the conventional exhaustion process. Preferably
the direct dyes have a molecular weight above 1000, more preferably above 1200. Preferably
the direct dyes are in the form of 1:1 or 1:2 metal complexes, particularly copper
complexes.
[0022] Particularly suitable direct dyes are those meeting the criteria set out in US-A-4,410,652,
the dyes whose formulae are listed in that US patent, and those listed in US-A-4,439,203
under their Colour Index numbers.
[0023] A further group of particularly suitable dyes has the properties both of direct dyes
and of reactive dyes. They are highly substantive as described above, and also contain
in their molecule one or more halogens attached to aromatic heterocyclic rings, which
can be split off as an anion under alkali fixation conditions. Preferred dyestuffs
of this type contain one or two mono- or di-halo (particularly -chloro) substituted
triazinyl groups. Examples of such dyestuffs are given in EP-A-151,370.
[0024] The dye may be applied to the pretreated fibres by any suitable method, for example
by exhaustion or padding.
[0025] Prior to this invention, when dye was applied by a padding process and particularly
when applied to cellulosic fibres, it was necessary to batch, sky, steam or otherwise
treat the fibres after padding in order to fix the dye to the fibres. It has now been
found that by using the process according to the present invention this subsequent
fixation step is not necessary. Thus the invention has the substantial advantage that
the fibres can be dyed continuously, that is to say they can be pad-dyed and then
washed and dried without the need for an intermediate fixation step.
[0026] The process according to the invention also provides particular advantages when used
to dye loose fibres, especially loose cellulosic fibres. In general, cellulosic fibres,
if they are dyed at all, are dyed only to pale shades as deeper, fuller shades can
only be obtained by immersing the fibres in a dye bath for a considerable length of
time, often in excess of seven hours. By using the process according to the present
invention the dye time for obtaining full and deep shades can be considerably reduced,
for example to 30 minutes, more preferably 10 minutes or less. Furthermore the loose
fibres can be pretreated and dyed by a continuous method, it being neither necessary
to dry the fibres after pretreating with Product (A) nor to provide a fixation period
after dyeing. Instead the fibres can be pretreated, dyed and washed during the normal
washing stages that form part of standard fibre processing. Preferably the pretreating,
dyeing and washing steps take place in successive baths, the fibres advantageously
being squeezed between each bath. Each step need take only 3 minutes or less, although
longer times may be taken it desired. Although it is usual to pretreat and dye cotton
fibres after they have been scoured and bleached, it is also possible to dye cotton
fibres that have been opened and decontaminated from metal particles but are otherwise
untreated.
[0027] Tone-in-tone and colour-and-white differential dyeing effects may be obtained by
using cellulosic fibres which have been pretreated according to the process of the
invention in combination with untreated cellulosic fibres. For example, 100% cotton
fabrics may be knitted or woven in a pattern such as stripes defined by treated and
untreated yarns, to give ecru fabric which may be dyed on demand in various colourways.
High, medium and low contrast tone-in-tone effects may be achieved using reactive
dyes applied under alkaline conditions or mildly acidic conditions. Colour and white
effects may be achieved using selected reactive dyes. Dye selection can be used to
produce differential dyeing.
[0028] A further advantage of using direct or reactive dyes is the covering of 'dead' cotton
(immature fibres which tend to clump together and are dyed less easily), enabling
the usual white specks on the dyed fabric to be eliminated. The same applies to "miniblends"
comprising cotton with small quantities of synthetic fibres such as polyester.
[0029] The invention will now be illustrated by the following Examples. Unless otherwise
stated all parts and percentages are by weight and in the case of the pretreatment
bath or dye bath compositions are based upon the dry weight of the textile fibre substrate.
Example 1
[0030] A prebleached 100% cotton interlock fabric was immersed in a bath containing an aqueous
solution of 8.25 per cent w/wf sulphate salt of reaction product of dicyandiamide
and diethylenetriamine. [This salt is hereinafter referred to as "Product (A1)"].
A method for its preparation is given in EP-A-151,370, page 19, Example 1). The liquor
to goods ratio was 15:1. The fabric was immersed and agitated in the solution for
5 minutes at ambient temperature and then 4 grams per litre of sodium hydroxide added.
The temperature of the bath was increased to 40°C at 2°C per minute and the fabric
continued to be treated for a further 20 minutes, after which it was rinsed twice
in cold water.
[0031] The amount of Product (A1) fixed to the cotton was assessed by Kjeldahl nitrogen
determination and was found to be 2.08% w/wf.
Example 1A
[0032] Example 1 was repeated except that the sodium hydroxide was added after the bath
temperature had been increased to 40°C. The same amount of Product (A1), 2.08% w/wf,
was found to be fixed to the cotton.
Example 2
[0033] A number of experiments, similar to that of Example 1, were carried out with varying
concentrations of Product (A1) and sodium hydroxide and also temperature to determine
the optimum conditions for fixing Product (A1) to the cotton.
[0034] The general procedure was as follows: a prebleached 100% cotton interlock fabric
was immersed for 5 minutes at room temperature in an aqueous solution of x% Product
(A1). An amount, y grams per litre, of sodium hydroxide was then added and the cotton
immersed with agitation for a further 5 minutes after which the temperature of the
solution was raised to z°C and held there for 30 minutes. The fabric was then rinsed
in cold water.
[0035] The following variables were studied:
- Concentration of Product (A1)
- x% = 2.75, 5.50, 8.25, 16.5% w/wf
- Concentration of NaOH
- yg/l = 0.1, 0.2, 0.5, 1,2, 2.5, 3, 4, 5, 7, 10g/l
- Temperature
- z°C = 20, 30, 40, 50, 60°C
The amount of Product (A1) fixed onto the cotton fibres was then assessed by dye
testing in an aqueous solution of 1g/l of the dye C.I. Reactive Blue 114, the solution
having a pH value of 5.7 and a liquor to goods ratio of 50:1. The fabric was immersed
in the boiling dye solution for 15 minutes and then rinsed with water. The greater
the intensity of the resulting colour, the greater the amount of Product (A1) fixed
to the cotton.
[0036] It was found that, for all concentrations of Product (A1), the dyeability increased
with temperature up to 40 to 50°C and then decreased.
[0037] Similarly, for each Product (A1) concentration, the dyeability increased with increasing
levels of sodium hydroxide up to a specific level depending upon the concentration
of Product (A1), and then decreased. These results are shown in Table 1 below.
Table 1
| Product (A1) concentration (%) |
2.75 |
5.50 |
8.25 |
16.5 |
| Optimum concentration of NaOH (g/l) |
1-2 |
2-3 |
3-5 |
5-7 |
[0038] The actual amount of Product (A1) fixed to the cotton was assessed by Kjeldahl nitrogen
determination and the results are given in Table 2.
Table 2
| Concentration of Product (A1) in solution (% w/wf) |
2.75 |
5.50 |
8.25 |
16.5 |
| Concentration of NaOH (g/l) |
2.0 |
2.5 |
4.0 |
5.0 |
| Amount of Product (A1) fixed to cotton (% w/wf) |
1.06 |
1.72 |
2.08 |
2.95 |
Example 3
[0039] Samples of prebleached 100% cotton interlock fabric were pad treated by the general
technique of padding (using ambient temperature) with a solution containing x g/l
Product (A1) and y g/l sodium hydroxide for a time of z minutes, followed by skying
or batching.
[0040] The following variables were studied:
- Concentration of Product (A1)
- x = 16.5, 27.5, 55.0, 82.5, 165g/l
- Concentration of NaOH
- y = 2.5, 5.0, 10, 20g/l
- Sky/batch time
- z = 2.0 minutes, 1.0, 24 hours
[0041] In one treatment the batching was replaced with a steam treatment for 2 minutes at
102°C.
[0042] It was found that the amount of Product (A1) fixed to the cotton increased with increasing
alkali concentration. However above a concentration of 20g/l alkaline stability problems
started to occur.
[0043] Both steaming and extended batching times aided fixation. This is shown in Table
3 where padding was carried out using a Product (A1) concentration of 55.0g/l and
a sodium hydroxide concentration of 20g/l.
Table 3
| |
|
Amount of Product (A1) fixed (% w/wf) |
| Batching Time: |
2 minutes |
1.40 |
| 1 hour |
2.37 |
| 24 hours |
2.71 |
| Streaming Time: |
2 minutes |
2.17 |
Example 4
[0044] A 100 er cent cotton interlock fabric was pretreated with Product (A1) as described
in Example 1.
[0045] The treated fabric was then dyed with reactive dyes under acidic conditions (pH 6-7)
by immersing the fabric at a 15:1 liquor to goods ratio in an aqueous dyebath at room
temperature comprising:
| 80 per cent acetic acid |
0.22 ml/l |
| C.I Reactive Blue 193 |
4.7 per cent |
| C.I. Reactive Red 147 |
2.0 per cent |
| C.I. Reactive Orange 107 |
0.12 per cent |
50 g/l Glaubers Salt were then added over 15 minutes and the temperature of the dyebath
raised to 95°C at 2°C per minute. Dyeing was continued for 30 minutes and the fabric
rinsed with water at 40°C for 5 minutes. The dyed fabric was then washed in an aqueous
bath containing 2 g/l anionic detergent at 100°C for 15 minutes, rinsed with cold
water and dried.
[0046] A dyed fabric having a full black shade with good wet fastness properties was obtained.
Example 5
[0047] A 100 per cent cotton interlock fabric was pretreated with Product (A1) as described
in Example 1 except that 2.75 per cent w/wf Product (A1) and 2 g/l sodium hydroxide
were used in the aqueous solution.
[0048] The treated fabric was then dyed with reactive dyes under acidic conditions (pH 6-7).
The fabric was immersed in an aqueous dyebath at room temperature containing 0.22
ml/l 80 per cent acetic acid. The liquor to goods ratio was 15:1. 1 g/l of a levelling
and anti-precipitant agent, Lyocol ES (tradename), was added followed, after 15 minutes,
by the addition over 10 minutes of reactive dyes: 1.5 per cent of the dye C.I Reactive
Red 41 and 2.5 percent C.I. Reactive Orange 254. 40 g/l of Glaubers Salt was then
added over 15 minutes and the temperature of the bath was raised to 95°C at 2°C per
minute. Dyeing was continued for 30 minutes after which the fabric was rinsed with
water at 40°C for 5 minutes. The dyed fabric was then washed with an aqueous anionic
detergent solution at 100°C for 15 minutes, rinsed with cold water and dried.
[0049] A dyed fabric having a deep red with good wet fastness properties was obtained.
Example 6
[0050] Cotton fibres were decontaminated, scoured and bleached using conventional methods.
The fibres were then washed successively with water in three wash baths, each wash
lasting 3 minutes, with squeezing of the fibres between each bath. The liquor to goods
ratio was 150:1. The fibres were dried with hot air after centrifuging.
[0051] During the washing stages the fibres were pretreated with Product (A1) and dyed as
follows:
To the first wash bath was added 22g/l Product (A1) and 6g/l sodium hydroxide.
The temperature of the bath was raised to 40°C and the cotton fibres immersed in the
bath with agitation for 3 minutes. 3.3% w/w of Product (A1) was fixed to the fibres.
[0052] After passing through a mangle the fibres entered the second wash bath where they
were dyed with reactive dyes under acid conditions for 3 minutes at 95°C. The bath
contained 0.5g/l acetic acid, 1g/l of an antiprecipitating agent, Lycol ES, and the
reactive dyes: 1g/l C.I. Reactive Blue 114 and 0.16g/l C.I. Reactive Red 41.
[0053] After passing through another mangle, the dyed fibres were washed with water in the
third wash bath for 3 minutes at 95°C.
[0054] Cotton fibres having a full royal blue shade with good wet and light fastness properties
were obtained.
Examples 7 to 10
[0055] Example 6 was repeated except the dyes were changed to produce different coloured
cotton fibres.
Example 7:
[0056] 2.5g/l C.I. Reactive Red 41
1g/l C.I. Reactive Yellow 152
30g/l Sodium chloride (electrolyte)
Bright red fibres were obtained.
Example 8:
[0057] 0.15g/l C.I. Reactive Yellow 142
0.0015g/l C.I. Reactive Red 41
Bright yellow fibres were obtained.
Example 9:
[0058] 1.5g/l C.I. Reactive Blue 193
0.5g/l C.I. Reactive Violet 33
0.1g/l C.I. Reactive Orange 62
Medium navy fibres were obtained.
Example 10:
[0059] 2.0g/l C.I. Reactive Blue 193
1.2g/l C.I. Reactive Violet 33
1.1g/l C.I. Reactive Orange 62
50g/l Sodium chloride (electrolyte)
Black fibres were obtained.
[0060] In each Example dyed cotton fibres having full colour shades with good wet and light
fastness properties were obtained.
Example 11
[0061] Cotton fibres were opened, decontaminated and formed into a continuous web. They
were then scoured and peroxide bleached on a continuous pad steam preparation range,
and dried on cans.
[0062] The continuous web of bleached fibre was then passed through a pad trough at 40°C
containing 27.5g/l Lyocol ES. The dwell time of the fibre in the liquor was 15 seconds.
After passing through the treatment bath the fibre was passed between rollers to give
105% liquor pick up. This was followed by two cold water treatments for 15 seconds
and can drying.
[0063] The fibre was found to be uniformly treated with 1.8% w/wf of Product (A1) fixed
to the fibres.
Example 12
[0064] A 100% cotton interlock fabric was pretreated with Product (A1) as described in Example
1A except that 2.75% w/wf Product (A1) and 0.6g/l sodium hydroxide were used in the
aqueous solution. The liquor to goods ratio was 20:1.
[0065] The treated fabric was then dyed with sulphur dyes. The fabric was immersed in an
aqueous dyebath at 40°C containing 15g/l sodium sulphide. The liquor to goods ratio
was 20:1. After 5 minutes 6% of the dye C.I. Solubilised Sulphur Blue 4 (50%) was
added. The temperature of the dyebath was raised to 85°C at 2°C per minute. Once the
bath had reached 85°C, 25g/l common salt was added and dyeing continued for 45 minutes.
[0066] The dyed fabric was rinsed in cold water and then oxidised by treating in a solution
of 3g/l sodium perborate and 1g/l sodium bicarbonate for 30 minutes at 60°C.
[0067] The dyed fabric was then washed with an aqueous anionic detergent solution at 100°C
for 15 minutes, rinsed with cold water and dried.
[0068] The resultant fabric was dyed to a deep navy shade that was deeper than that obtainable
from comparable dyeing on cotton fabric without pretreatment.
Example 13
[0069] A 100% woven bleached cotton fabric was pad pretreated in Product (A1). The fabric
was padded to 80% pick up in 27.5g/l Product (A1), 1cc/l of a wetting agent Sandozin
NI (tradename), 10g/l sodium hydroxide followed by immediate rinsing in cold water
and dried. The fabric was found to contain 1.6% w/wf fixed Product (A1).
[0070] The treated fabric was pad treated at 80% pick up in 2g/l of the dye C.I. Solubilised
Vat Blue 6, 2cc/l of a wetting agent Lyogen WL liquid (tradename), 6g/l sodium nitrite.
The padded fabric was batched under polythene for 4 hours.
[0071] The fabric was then padded wet in 20cc/l sulphuric acid, 1g/l of an anionic dispersant
Lyocol O (tradename) followed by an immediate rinse in cold water.
[0072] The fabric was neutralised at 50°C in 1g/l soda ash and then washed off at the boil
in alkaline detergent.
[0073] The resultant fabric was dyed to a blue shade much deeper than a comparable fabric
dyed without pretreatment.
Example 14
[0074] A 100% cotton interlock fabric was pretreated with Product (A1) as described in Example
1A except that 4.4% w/wf Product (A1) and 0.9g/l sodium hydroxide were used in the
aqueous solution. The liquor to goods was 20:1.
[0075] The treated fabric was then dyed with chrome dyes. The fabric was immersed in an
aqueous bath at room temperature containing 1.5% potassium dichromate, 1% formic acid
to give a pH of 4.0. The temperature was raised to 98°C and the treatment continued
for 30 minutes. The fabric was then rinsed cold for 5 minutes.
[0076] The fabric was then placed in an aqueous dyebath at 50°C containing 5% sodium sulphate,
0.2% acetic acid (to give pH 5.0) 0.1% of a heavy metal sequestrant Irgalon PA (tradename)
and 0.5% of a levelling agent Albegal SET (tradename). The fabric was treated for
5 minutes and 1.5% of the dye C.I. Reactive Red 17 was added. The dyebath was raised
to 98°C and dyeing continued for 60 minutes and the fabric finally rinsed at 70°C.
[0077] The resultant fabric was dyed to a full red shade whereas a comparable dyeing on
an untreated substrate remained undyed.
Example 15
[0078] A 100% cotton interlock fabric was treated in Product (A1) as described in Example
1A except the concentration of Product (A1) used was 5.5% and the concentration of
sodium hydroxide was 2g/l. The liquor to goods ratio was 10:1.
[0079] The treated fabric was immersed in an aqueous dyebath containing 4% w/wf of the dye
C.I. Acid Black 172 at room temperature. The dyebath was raised to 95°C over 30 minutes
and 20g/l sodium sulphate was added. The dyeing was continued for a further 30 minutes
followed by rinsing at 70°C and in cold water.
[0080] The resultant fabric was dyed to a full black colour and demonstrated very good wet
fastness.
Example 16
[0081] A 50% cotton, 50% polyester rib fabric was pretreated with Product (A1) as described
in Example 1A except that 4.4% w/wf Product (A1) and 2.7 g/l sodium hydroxide were
used in the aqueous solution.
[0082] The treated fabric was then dyed with reactive dyes and disperse dyes under acidic
conditions (pH 5.5 - 6.0). The fabric was immersed in an aqueous dyebath at room temperature
containing 1.0g/l buffer pH 5.7. The liquor to goods ratio was 10:1. 1g/l of a levelling
and anti-precipitant agent, Lyocol ES, was added followed, after 15 minutes, by the
addition over 10 minutes of reactive dyes: 2.0% C.I. Reactive Black 5, 1.3% C.I Reactive
Orange 107 and 1.1% C.I. Reactive Blue 203. The temperature of the dyebath was raised
to 70°C at 2°C per minute. 20g/l Glaubers Salt was added over 10 minutes followed
by the addition of 1.35% Dispersol Black D3G (tradename) and 0.255% C.I. Disperse
Blue 79:1. The temperature of the bath was then raised to 95°C at 2°C per minute then
to 135°C at 1°C per minute. Dyeing was continued for 60 minutes after which the fabric
was rinsed with water at 40°C for 5 minutes.
[0083] The dyed fabric was then washed with an aqueous anionic detergent solution at 100°C
for 15 minutes, rinsed with cold water and dried.
[0084] A dyed fabric of a deep black colour with good wet fastness properties was obtained.
Example 17
[0085] A 100% acrylic ('Courtelle' - tradename) fabric was pad treated with Product (A1).
The fabric was padded with 40g/l Product (A1), 20g/l sodium hydroxide to 80% pick
up, batched under polythene for 4 hours, rinsed in cold water and dried.
[0086] The treated fabric was then dyed with reactive dyes. The fabric was immersed in an
aqueous dyebath at room temperature containing 0.22cc/l 80% acetic acid. The liquor
to goods ratio was 15:1. After 5 minutes 3% of the dye C.I. Reactive Blue 114 was
added. The dyebath temperature was then raised to 95°C and the dyeing continued for
30 minutes. The dyed fabric was then rinsed in hot and cold water followed by drying.
[0087] The result was a fabric dyed blue whereas a comparable untreated acrylic fabric remained
undyed.
Example 18
[0088] A prebleached 100% cotton interlock was immersed in a bath containing an aqueous
solution of 8.25 per cent Product (A1). The liquor to goods ratio was 10:1. The fabric
was immersed and agitated in the solution for 5 minutes at ambient temperature. The
temperature of the bath was increased to 40°C at 2°C per minute and then 4 grams per
litre of potassium hydroxide added. The fabric continued to be treated for a further
20 minutes, after which it was rinsed twice in cold water.
[0089] The amount of Product (A1) fixed to the cotton was assessed by Kjeldhal nitrogen
determination and was found to be 2.14% w/wf.
1. Ein Verfahren zum Färben oder Bedrucken von textilen Fasern, umfassend die Vorbehandlung
der Fasern vor der Färbe- oder Druckstufe mit einer Lösung eines Produktes (A), welches
das Umsetzungsprodukt eines eine oder mehrere primäre und/oder sekundäre und/oder
tertiäre Aminogruppen aufweisenden mono- oder polyfunktionellen Amins mit Cyanamid,
Dicyandiamid, Guanidin oder Bisguanidin beinhaltet, oder mit einer Lösung eines labilen
Salzes des genannten Produktes (A), dadurch gekennzeichnet, daß die Temperatur der
Lösung kleiner als 50°C ist und der pH der Lösung größer als 11 ist.
2. Ein Verfahren gemäß Anspruch 1, worin der pH-Wert durch Zugabe von Natrium- oder Kaliumhydroxyd
in einer Menge zwischen 0,05x und 0,30x in die Lösung erhalten wird, worin x die Gewichtsmenge
des genannten in der Lösung anwesenden Produktes (A) oder labilen Salzes davon ist,
mit der Maßgabe, daß die Konzentration an Natrium- oder Kaliumhydroxyd in der Lösung
20 g/l nicht übersteigt.
3. Ein Verfahren gemäß Anspruch 1 oder Anspruch 2, worin die Fasern nach einem Ausziehverfahren
vorbehandelt werden und die Temperatur der Lösung zwischen 35 und 45°C ist.
4. Ein Verfahren gemäß Anspruch 1 oder Anspruch 2, worin die Fasern nach einem Klotzverfahren
vorbehandelt werden und die Temperatur der Lösung Raumtemperatur ist.
5. Ein Verfahren gemäß irgend einem der vorangehenden Ansprüche, worin die Menge des
in der Lösung vorhandenen genannten Produktes (A) oder labilen Salzes davon mindestens
1,5 Gewichtsprozent, bezogen auf das Gewicht des zu behandelnden Materials, ist.
6. Ein Verfahren gemäß irgend einem der vorangehenden Ansprüche, worin das genannte Produkt
(A) das Umsetzungsprodukt von Diäthylentriamin mit Dicyandiamid ist.
7. Ein Verfahren gemäß irgend einem der vorangehenden Ansprüche, worin die Fasern, nachdem
sie vorbehandelt worden sind, unter neutralen oder sauren Bedingungen mit einem Reaktivfarbstoff
gefärbt werden.
8. Ein Verfahren gemäß Anspruch 1 oder 2 zum Färben von losen Cellulosefasern, welches
die aufeinanderfolgenden Stufen:
(a) Vorbehandeln der Fasern durch Führen derselben durch ein Bad, welches eine Lösung
des Produktes (A) oder eine Lösung eines labilen Salzes des genannten Produktes (A)
enthält, wobei der pH der Lösung nicht größer 11 ist und die Temperatur des Bades
nicht kleiner als 50°C;
(b) Führen der Fasern durch ein Bad, welches eine Färbeflotte enthält, um die Fasern
zu färben;
(c) Waschen der Fasern;
(d) Trocknen der Fasern
beinhaltet.
9. Ein Verfahren gemäß Anspruch 8, worin die Stufen (a) bis (c) in einer Gesamtzeit von
weniger als 30 Minuten durchgeführt werden.
1. Un procédé de teinture ou d'impression de fibres textiles, qui comprend le pré-traitement
des fibres avant l'étape de teinture ou d'impression avec une solution d'un Produit
(A) comprenant le produit de réaction d'une amine mono- ou polyfonctionnelle ayant
un ou plusieurs groupes amino primaires et/ou secondaires et/ou tertiaires avec le
cyanamide, le dicyandiamide, la guanidine ou la bisguanidine, ou avec une solution
d'un sel labile dudit Produit (A), caractérisé en ce que la température de la solution
est inférieure à 50°C et que le pH de la solution est supérieur à 11.
2. Un procédé selon la revendication 1, dans lequel la valeur du pH est obtenue par l'inclusion
dans la solution d'hydroxyde de sodium ou de potassium en une quantité comprise entre
0,05 x et 0,30 x où x signifie la quantité en poids dudit Produit (A) ou d'un sel
labile de ce composé présent dans la solution, la concentration en hydroxyde de sodium
ou de potassium dans la solution ne devant pas dépasser 20 g/litre.
3. Un procédé selon la revendication 1 ou 2, dans lequel les fibres sont pré-traitées
selon le procédé par épuisement et la température de la solution est comprise entre
35 et 45°C.
4. Un procédé selon la revendication 1 ou 2, dans lequel les fibres sont pré-traitées
selon le procédé par foulardage et la température de la solution est la température
ambiante.
5. Un procédé selon l'une quelconque des revendications précédentes, dans lequel la quantité
dudit Produit (A) ou du sel labile de ce composé présente dans la solution est d'au
moins 1,5% en poids par rapport au poids de la matière à traiter.
6. Un procédé selon l'une quelconque des revendications précédentes, dans lequel ledit
Produit (A) est le produit de réaction de la diéthylènetriamine avec le dicyandiamide.
7. Un procédé selon l'une quelconque des revendications précédentes, dans lequel les
fibres après avoir été pré-traitées sont teintes avec un colorant réactif sous des
conditions acides ou neutres.
8. Un procédé selon la revendication 1 ou 2 pour la teinture de fibres cellulosiques
en bourre, qui comprend les étapes successives:
(a) de pré-traitement des fibres en les faisant passer à travers un bain contenant
une solution d'un Produit (A) ou une solution d'un sel labile dudit produit (A), le
pH de la solution étant supérieur à 11 et la température du bain étant inférieure
à 50°C,
(b) de passage des fibres à travers un bain contenant un bain de teinture destiné
à teindre les fibres,
(c) de lavage des fibres,
(d) de séchage des fibres.
9. Un procédé selon la revendication 8, dans lequel les étapes (a) à (c) sont effectuées
en un espace de temps inférieur à 30 minutes.