1. Technical field to which the invention relates
[0001] The invention relates to the field of ship propulsion and steering installations
and it is particularly appropriate for the ships having need of an increased steering
capability.
2. Definition of the technical problem
[0002] The problem solved is that of ship steering by means of the "rudder propeller" which,
in the case considered, is applied to the direct drive of ship implying that the shaft
line is generally horizontal, i. e. that the usual vertical "stem" of the Z-drive
is eliminated and substituted by an adequately sealed joint.
3. Background art
[0003] There is a general need to improve the steering of ships. This requirement is, however,
particularly acute with pushboats, tugs, trawlers and other workboats.
[0004] Lately, to increase the steering capability, there has been introduced the Z-drive
(Schottel, etc.) with the engine mounted on the deck and the shaft line "broken" twice
at right angles - firstly at the upper and secondly at the lower bevel-gear reduction
gearboxes; Hook (Cardan) joints, splines, etc. are also built in the shaft line.
[0005] The steering of the Z-drive is very good ("positive" steering by the "rudder propeller",
no rudders proper are necessary) and the high-speed engines are applicable which both
is useful, - but the shaft line has become complicated and rather vulnerable (instead
of in the eliminated rudders, the complexity and vulnerability exist now in the shafting).
Besides, only relatively small and light engines can be installed on the ship's deck.
[0006] When installing a heavier engine in the machinery room, then the transmission is
first conveyed on the deck (or below it) by a belt drive or by an obliquely positioned
joint shaft and then there ensues the "leg" of the Z-drive (vertical shaft in the
"stem" (tube) between the two gearboxes followed by the horizontal propeller shaft
in its gondola) - which all is again complicated.
[0007] For a better comparison and discussion, some additional features of the state of
the art will be presented only after the present invention has been disclosed.
4. Disclosure of the invention
[0008] With the reference to the drawings, the invention will be described hereinbelow.
4.1. List and brief description of the drawings
[0009]
Fig. 1 - General lay-out of the installation proposed with the joint 5 in the shaft line
before the propeller shaft 25 ("first variant" for 5 being a universal joint).
Fig. 2 - a = side view at the joint 5, propeller shaft bearing 34, curved lever 33 and stock
3; b = plan view, propeller shaft 25 deflected by the turning (steering) angle
Fig. 3 - A general presentation of the propeller-shaft carrier 331 with its axis of turning
(pivoting) v₃₃₁ = v= v.
Figs. 4, 5, 6, 7 - Various kinds of the carrier 331.
Fig. 8 - Rudder 31 as the carrier 331.
Fig. 9 - The universal joint 5 shielded by the boot seal 555 and its protectors 571, 572.
Fig. 10 - Gear joint 5 in the one-part stationary housing 55 with the aft "window" 550A ("second
variant").
Fig. 11- Gear joint 5 in the two-part housing (part 551 stationary, part 552 turning) with
the vertical seals 62M ("third variant").
Fig. 12 - Gear joint 5 in the one-part turning housing with the forward "window" 550F ("fourth
variant").
Fig. 13 - Review of variants: a - 1st var. (universal joint 5); b - 2nd var.; c, d, e - 3rd
variants, versions forward-aft, lower-upper and upper-lower, resp.; f - 4th var. [b,
c, d, e, f with gear joint 5]; g - 5th var. (hydraulic joint 5); h, i - 3rd and 4th
variants with the joint protector 151, resp.
Fig. 14 - Arced plate 6 with spring 61 and seal 62 in guides 56i, 56e.
Fig. 15 - Angular widths of the aft window 550A, guides 56, etc., IGA = inter-guide access.
Fig. 16 - Sealing of the aft window 550A by the riding band 6BR.
Fig. 17 - a = equatorial seals 62E of the riding band 6BR with chamber 62i filled with header-tank
oil; b, c = entry seals ES.
[Next Figs. 18-24, 2nd var.]
Fig. 18 - An embodiment; sealing by the arced plate 6 and boot seals 660, access tube 165
oblique.
Fig. 19 - Tunnel 55T with the quasi stern tube 24Q; curved levers 33, 33L connected to the
housing-born pins 541, 541L, RSPC.
Fig. 20 - As in Fig. 19 but with engine 2 on the forward extension FE, semi-MRSPC.
Fig. 21 - Ways of sealing tunnel 55T.
Fig. 22 - An embodiment; curved lever 33 connected to the riding band 6BR which carries also
the gear wheel Gn, vertical access.
Fig. 23 - Horizontal ring RG in the guides GRG carrying the shaft 25i, access oblique.
Fig. 24 - Arm 3A of the joint stock 51 carrying the hollow shaft 25.
[Next Figs. 25-38, 3rd var.; Figs. 25-35, version forward-aft]
Figs. 25, 26, 27 - External, medium and internal supporting of Gn, resp.
Fig. 28 - Bearing 52 connected to the turning part 552; part connecting pins 5512, 5512L.
Fig. 29 - Inter-part chamber 55i filled with oil from the header tank HT.
Fig. 30 - Entry boot seal 555 and its protector 571 with the seal 517s.
Figs. 31, 32 - Sealing of the joint protector 151.
Figs. 33, 34 - Two embodiments of the 3rd variant; sealing near MMP, joint protector 151, flexible
coupling 292, oblique access, etc. (extensive description in text).
Fig. 35 - Stationary calotte 551 tunneled, no axis displacement, RSPC.
Figs. 36, 37 - Versions upper-lower, access oblique.
Fig. 38 - Version lower-upper, no access.
Fig. 39 - "fourth variant"; forward window 550F, window protector 171F, boot seal 174F.
Fig. 40 - 3rd variant, version lower-upper; horizontal ring RG, lowering tube connection,
access vertical, RSPC.
[Next Figs. 41-43, 52, 54,56 hermafrodite designs of RSPCs]
Fig. 41 - Stationary vertical tube 55V (part 551) and riding band 6BR (part 552) extended
upward, stern tube 24 in guide 24G.
Fig. 42 - As in Fig. 41 but with the stern tube 24 structural (outside-hull case).
Fig. 43 - Vertical tube 552 turning in the short tube 551 in the stool ST.
Fig. 44 - Hydraulic centrifugal joint.
Figs. 45, 46 - Hydraulic multisphere friction joint.
Fig. 47 - Cylinder hydraulic whirl coupling.
Fig. 48 - Sphere hydraulic whirl joint.
Fig. 49 - V-drive with horizontal propeller shaft 25.
Fig. 50 - Gear joint 5 with the secondary set of gears G₁,...,Gn.
Fig. 51 - System protectors 191F and 191A (forward outer and aft inner, resp.).
Fig. 52 - Version for larger ships, inner and outer housings (55V and 55D, resp.), riding
band 6BR, tunnel 55T, etc.
Fig. 53 - Easily substitutable gearbox joint in cage CG.
Fig. 54 - "Capsular variant" of the joint.
Fig. 55, 56 - Two embodiments of the capsular variant (reversibility, flexible couplings both
at input and output of the joint).
Fig. 57 - Satellite gears cylindrical.
Fig. 58,a,b,c - Substitution of RSPC while the ship is afloat (for compacts with horizontal tunnel).
Fig. 59 - General substitution of RSPC when the ship is afloat (cone-shaped connecting element
55E, etc.).
Fig. 60 - An embodiment, substitution of RSPC as in Fig. 59.
Fig. 61 - Strut bearing 244 arrangement.
Fig. 62 - Substitution of RSPC while the ship is afloat in the case of the strut bearing.
4.2. Abbreviations used
[0010] CP = central plane (of ship); CPP = controllable pitch propeller; EP = equatorial
plane (of joint); PSC = propeller-shaft carrier; MMP = main meridional plane (of
joint); MRSPC = motoring-reducing-steering-propelling compact; RSPC = reducing-steering-propelling
compact. -- x --
[0011] The Z-drive is fundamentally opposed to the "elementary rule" of the ship drive
which is based on the fact that the engine crankshaft is generally horizontal, that
the propeller shaft is also horizontal and that therefore the intermediate shafting
connecting them (in fact, the whole shaft line) should be horizontal as well.
[0012] It is exactly the "leg" of the Z-drive (in fact, its vertical "stem" only) that,
on one hand, "hurts" the "elementary rule" and that, on the other one, provides very
good steering with the Z-drive.
[0013] Therefore, the technical problem and engineering task posed are as follows:
How to avoid the vertical "leg" (its "stem") and thus meet the "elementary rule"
and thereby still achieve as good a steering as with the Z-drive?
[0014] The answer reads:
As shown in Fig.1, the engine 2 is put on the floor of the machinery room of ship
1 and then a normal generally horizontal shaft line is installed and let, as usual,
to pass through the stern tube 24 but - which is essential - with a joint 5 being
built into it just after the stern tube 24 (or just after the strut bearing) and a
specific carrier 331 of the propeller shaft 25 being fitted to the ship's stern 11
(in one embodiment, in Figs. 1 and 2, that carrier consists of the propeller-shaft
bearing 34, curved lever 33 and stock 3 in bearings 36, 37 in the structural tube
35). The specifics of the carrier 331 lies in the fact that, on one hand, it holds
firmly (in an unyielding way) the propeller shaft 25 and propeller 26 and, on the
other one, enables their turning by the steering angle α owing to the fact that -
which is also essential - the carrier's 331 axis v₃₃₁ (stock's 3 axis v₃) of pivoting
coincides with the joint's 5 pivoting axis v₅, v₃₃₁ = v₃ = v₅ = v = common axis.
[0015] [To note is also that the propeller-shaft bearing 34 is provided with the thrust
collar 342 and that the stock 3 is turned by the steering gear 32; skeg 121 and fins
122, 122L are useful but not essential for the "answer".]
[0016] This basic "answer" (solution proposed) belongs to the class of simple "classical
direct drives" of ship (where the whole shaft line is horizontal) - but now, which
is novel to that class, with the propeller being a "rudder" propeller ("active" steering).
[0017] As a matter of course, this basic solution can be elaborated in a multitude of ways
regarding both the joint 5 and propeller-shaft carrier (PSC) 331.
[0018] Thus, the joint 5 may be a universal mechanical (commercially available) joint (as
in Figs. 1 and 2), a gearbox joint (to be proposed here), a hydraulic joint (to be
proposed here), an electro-magnetic joint, etc. while the PSCs 331 can be designed
in a multitude of ways.
[0019] In general, the propeller-shaft carrier 331 consists (see general Fig. 3) of its
turning (pivoting) assembly 331T (34, 33 and 3 in Figs. 1 and 2) and stationary assembly
331S (bearings 36, 37, tube 35 in Figs. 1 and 2) with its axis v₃₃₁ of pivoting necessarily
coinciding with the joint's axis v₅.
[0020] Another implementation of the PSC 331 is shown in Fig. 4 where it consists of the
curved lever 33 that is provided with the hub 330 pivoting around the pin 111 fixed
in the stern 11 (pin 111 may be extended and have the upper bearing 1191 which is
represented by dotted lines: 33, 330 and 111, 1191 belong to the 331T and 331S, respectively).
The pin 111 and steering gear 32 (M is the meshing of the steering gear 32 with hub
330) are located in the well 116 provided with the window 110 through which the curved
lever 33 gets out of the well.
[0021] Next step is the pin 111 supported by the strong cantelever beam 119 protruding from
the stern 11, cf. Fig. 5 (the tiller 3301 and ran 321 are in the well 116 but there
is the protector 1162 with seal 1163 that closes the well 116 and keeps it dry; dotted
lines present the extension of the pin 111 and its upper bearing 1191).
[0022] Note: Generally, since consisting of several elements, the propeller-shaft carrier
331 is not particularly denoted in the figures to follow; exceptions to this are
made only in Figs. 1, 2, 4 and 8. Textual comments regarding 331 (331T and 331S) are,
however, given for a number of figures.]
[0023] A further example of the PSC 331 is given in Fig. 6 where besides the curved lever
33 and its hub 330 there is the pin 241 fixed to the arm 242 which is just an extension
of the stern tube 24 (the arm 242 is shrunk on the stern tube). The near-by steering
gear 32 is fitted also to the stationary arm 242 (or to the pin 241 itself).
[0024] Further on, in Fig. 7 there are the lower curved lever 33L, its hub 330L, pin 241L
and arm 242L which are "parallel" to the upper ones 33, 330, 241, 242, respectively.
The steering gear 32, located in the dry compartment 116, is connected to the hub
330 of the upper pin 241 by a short vertical stock 3 and a double slider or similar
coupling 513 (311 is the seal of the stock 3).
[0025] It will be seen later that there are also the designs with pins 541 (for hubs 330)
on the joint's housing 55, whereby the housing is included into the PSC 331. However,
the discussion of the multitude of PSCs 331 will be temporarily interrupted here by
noting only the fact that also the usual rudder 31 with its stock 3 can be trans
formed into the carrier 331 of the propeller shaft 25 inasmuch as it accomodates the
joint 5 in its lower forward corner and "receives" within itself the generally horizontal
propeller-shaft bearing 34, cf. Fig. 8.
[0026] [To note is that the pins 111, 241,... and hubs 330,... - as well as their equivalents
to appear in the further discussion - can exchange their carriers. For example, the
pins may be fixed to the curved levers 33, 33L,... (and thus belong to the 331T) while
hubs, turned into bearings, may be fixed to the (earlier pins') stationary carriers
(and thus belong to the 331S).]
[0027] With the designs in Figs. 1, 2, 4, 5 and 8 the propeller 26 is - through the PSC
331 - supported by the stern 11 of ship ("stern-supported" propellers).
[0028] With the designs in Figs. 6 and 7 the PSC 331 is such (it includes the pin 241 on
the arm 242 of the stern tube 24) that the propeller is supported by the stern tube
24 ("stern-tube supported" propellers; most of the announced designs where the housing
55 is included into the PSC 331 belong to this group, too).
[0029] Mixed solutions are possible as well.
[0030] Stern-tube supported propellers are very convenient regarding the alignment of the
shaft line.
[0031] Note should be made that the propeller shaft 25 in Figs. 1 through 8 is relatively
short, that it is almost completely situated in the propeller shaft bearing 34 held
by the curved levers 33, 33L and that therefore it is well protected. A substitution
of the levers 33, 33L by the strong cone-shaped jacket 33J to be made later (Figs.
23, 38, 42, etc.) will improve that protection.
[0032] To note is here that this is not for the first time that the universal joints would
be fitted into the horizontal ship shaft lines.
[0033] Namely (and here is where we extend our previous presentation of the background art),
such joints have been fitted into the shaft lines just aft of the "elastically mounted"
engines in order to bring into accord the "freely moving" engine with the "stationary"
shaft line.
[0034] Then the Swedish firm Scatra AB (Box 2001, S-14900 Nynäshamn, Sweden) fits the universal
joints into the shaft lines of boats mainly to avoid alignment problems and to reduce
noise and vibration.
[0035] There are, however, the cases of the joints installed within the ship's hull so that,
consequently, nor application of the joint is made for the steering purposes.
[0036] In contrast, in the case of the "Arneson drive" (Arneson Marine Engineering, Inc.,
15 E Koch Road, Corte Madera, California 94925, USA), the joint has been taken out
of the hull and the propeller shaft 25 (its bearing) is supported by two obliquely
aftward positioned hydraulic cylinders fixed to the stern (transom) 11 of boat whereby
the joint is used exactly for the steering purposes (the very steering is performed
by extending and contracting the cylinders).
[0037] The hydraulic cylinders with the Arneson drive make it, however, that the supporting/suspension
system of the propeller shaft is both
-
elastic (due to the axial yielding or compliance ['Nachgiebigkeit' in German] of cylinders
- which, indeed, damps vibration); and
-
vulnerable (since the obliquely aftward positioned cylinders require
pretty long unprotected and therefore very exposed propeller shafts).
[0038] For this reason the Arneson drive is suitable for smaller (pleasure, patrol and similar)
boats only while the proposed installation
- owing to its
"rigid" propeller-shaft support (due to both the assemblies 331T, 331S of the 331 and their connection being uncompliable
['unnachgiebig'];
- and also to its
relatively short and protected propeller shaft (which, as such, is not unduely exposed and therefore is not unduely vulnerable)
is appropriate generally, that is, both for the heavier boats (push boats, work boats,
etc.) as well as for smaller boats including the smallest ones where the turning of
the rudder stock 3 (generally, of the PSC's 331 turning assembly 331T) is performed
manually.
[0039] After the above additional discussion of the background art and comparison of the
proposed installation with it, let us turn to the said installation again.
[0040] The existing universal joints applicable in the installation proposed are the homokinetic
universal joints such as the well-known double Cardan universal joint, Tracta, tripot,
Rzeppa, Weiss, cross groove universal joints, etc.
[0041] The only additional requirement for the universal joints when applied in the proposed
ship installation refers to a better sealing (surrounding water should not enter the
joint) and this is a requirement that can be met in a satisfactory fashion (a similar
situation is met in sealing the hubs of controllable pitch propellers (CPP) where
the problem of sealing has been satisfactorily solved).
[0042] A simple sealing of the universal joint in our application is presented in Fig. 9
where the joint 5 is embraced by the boot seal 555 which is fixed to the driving and
propeller shafts 23 and 25, respectively. Besides, there are the spheric protectors
571 and 572 which are fixed to the same shafts and which protect the boot seal 555
from the streaming surrounding water, floating debris, etc.
[0043] To note is that the universal joint 5 is completely carried by the driving and propeller
shafts (and thus revolves with them).
[0044] The application of the universal joint will be called the
first variant of the installation proposed.
[0045] An overview of variants is given in Fig. 13 where Fig. 13,a relates to the 1st variant.
[0046] However, the universal joints possess an infinity of axes with respect to which the
two shafts connected can be "broken" (angularity or pivoting axes). This is much more
than necessary in our application where basically only one vertical) axis of angularity
is needed.
[0047] The above fact induces us to design "simple" (nonuniversal) joints possessing only
one (vertical) axis of angularity.
[0048] Two groups of such simple joints will be proposed here. The first group consists
of mechanical gear joints (the second, third and fourth variants of the installation,
Figs. 10, 11, 12, resp., and 13,b-f) while the second one includes hydraulic joints
(the fifth variant of the installation), Fig. 13,g).
[0049] The basic version of the
mechanical simple gear joint consists of the following:
[0050] The first gear in a train of gears is bevel pinion G₁ fixed to the driving shaft
23 getting out of the stern tube 24, cf. Fig. 10. Then, there follows a train of bevel
(and eventually spur or worm or planet) gears reducing, but not necessarily so, the
speed of revolution. The last but one gear G
n-1 is a bevel gear and its axis v
n-1, around which the joint stock 51 is built up (v
n-1 = v₅₁), is vertical and coincides with the axis v₃ of the vertical stock 3 (of the
PSC 331) and thus with the common axis v (v
n-1 = v₅₁ = v₃ = v₃₃₁ = v).
[0051] The axis of the least gear G
n, which is also a bevel gear, is horizontal (n
min = 3) and it coincides with the axis of the propeller shaft 25 supported by the propeller-shaft
bearing 34 that is linked (by the curved lever 33) to the stock 3. The bearing 52
of the last gear G
n (in fact, of the last-gear shaft 25i to be called the intermediate propeller shaft)
is supported by the joint stock 51 by means of the curved arm 53 and bearing 54 (or
otherwise) in the way that it can be turned (pivoted) around the joint stock. (The
propeller shaft 25 and intermediate propeller shaft 25i are connected either directly
or through a spline 255, etc. so that they are coaxial and therefore will be jointly
called the "propeller shafting".)
[0052] The train of gears described is necessarily enclosed in the
housing (casing) 55 shrunk on the stern tube 24. The problem of the propeller shafting 25,25i
getting out of that housing (in a sealed way) to perform its steering turning will
be discussed at a later stage.
[0053] The gear complex presented is a simple "joint" acceptable in our application. For,
the axis v₅₁ of the joint stock 51 is actually the vertical axis v₅ of the joint 5
with respect to which the axes of the incoming driving shaft 23 and outcoming propeller
shafting 25,25i realize the joint angle when, in the steering turning, the propeller
shafting travels (gets deflected) in its horizontal plane by pivoting with respect
to the axis v₅₁ of the joint stock 51.
[0054] Let us, however, note the following. The meshing points of gears G₁,..., G
n-3, G
n-2 of the train of gears are invariable while the meshing point of the last but one
gear G
n-1 and the last gear G
n travels in the steering turning on the pitch diameter circumference of the last but
one gear G
n-1. In other words, in the steering turning the last gear G
n undergoes an additional rotation (positive or negative - depending on the direction
of α) as against the gear G
n-1 which is superimposed on the regular (driving) rotation (to note is that the same
phenomenon exists in the lower gearbox of the Z-drive). However, this additional (steering)
rotation is less than 0.5% of the regular (driving) rotation so that it may be neglected.
[0055] [Notes: (a) While the theoretical ratio of the (mean) speeds of the incoming and
outcoming shafts with the universal joints is 1:1, with the simple gear joint proposed
it is 1:b where b

1 (with b being a constant or, if need be for a greater flexibility of operation,
several constants); (b) Depending on the design, the angularity with the universal
joints is theoretically limited to 15° - 40° and, besides, with an (operationally)
increasing angularity the driven shaft undergoes an increasing nonuniformity as against
the driving shaft revolving uniformly; in contrast, with the simple gear joint proposed
there is no (theoretical) limit to the angularity (in the horizontal plane) and, in
addition, the driven shaft follows exactly (in a constant speed ratio) the driving
one.]
[0056] Needless to say, besides their function as joints, the gear joints described are
also reduction gears or gearboxes (and even, if need be, the reverse reduction gears).
[0057] To point to both of the said functions, they might be called the
reduction gear joints or the
gearbox joints.
[0058] As already noted, the gear joint variants are necessarily the "housing variants".
Basically, there are three ways to design the housing 55 and thus to fit the gearbox
joint into the ship installation:
- The housing 55 is a unique (one part) housing that is shrunk on the stern tube
24 and possibly connected to the stern 11 of ship (by attachment 159) so that it is
stationary, see Figs. 10, 13,b, 18. In this case the housing must be provided with
a
sealed aft horizontal slot or port or "window" 550A to allow the propeller shafting 25,25i to get out of it and perform its steering
turning by pivoting around the common axis v. Hence, this is the case of the "stationary
one part housing with the sealed aft window" - to be referred to as the
second variant of the installation.
- The housing is a two-part casing with the dividing plane being either the medium
vertical transverse plane (main meridional plane, MMP) or one of the horizontal planes,
preferably the medium one (equatorial plane, EP). The part that is fixed to the stern
tube 24 (in general, to the ship's stern 11) is the stationary part 551, the other
part is riding on it and that is the turning (pivoting) part 552 (its turning axis
v₅₅₂ coincides with the common axis v) while the propeller shafting 25,25i is passed
"normally" (without a "window") through it since they turn (pivot) together; thus,
by naming first the stationary part 551, there are either the versions
forward-aft (MMP-sealed versions, vertical seals 62M), Figs. 11, 13,c, 25-28, 33-35, or the versions
lower-upper, Figs. 13,d 38, 40, or
upper-lower, Figs. 13,e, 36, 37, which are the EP-sealed versions (horizontal seals 62E). Hence,
this is the case of the 'two-part housing with the part sealing in or near the dividing
plane (and no window sealing of the propeller shafting)" - to be called the
third variant of the installation.
[0059] [Notes: (1) Under circumstances, the dividing plane may also be an oblique plane
more or less close to either MMP or EP or it may be just in between; (2) Generally,
the stationary part 551 and pivoting part 552 may be either the inner and outer parts
or vice versa.]
- The housing 55 is again a unique (one part) housing which, however, is connected
(by attachment 335) to the curved lever 33 (in general, to the PSC's 331 turning assembly
331T) and thus pivots with it around the common axis v, see Figs. 12, 13,f, 39. In
this case the housing is provided with a horizontal
sealed forward "window" 550F to be able to ride (in the steering turning) across the incoming driving shaft
23 which is revolving but stationary in space. Hence, this is the case of the "turning
one part housing with the sealed forward window" - to be denoted as the
fourth variant of the installation.
[0060] Let us first discuss the
2nd variant.
[0061] The only real problem with the 2nd variant (Figs. 10, 13,b, 18) is the sealing of
its aft window 550A.
[0062] By allowing for the radius of the propeller shafting plus the window seal the angular
width ±α
w of the window 550A should be by a small amount (by ±β₁≈±15°, say) greater than ±α
m =±α
max = steering angle of the propeller shafting (which amounts to ≈±(30° - 50°)), ±α
w = ±(α
m + + β₁), Fig. 15.
[0063] One of a multitude of ways to seal the window 550A of such an angular width is by
the stiff vertical plate formed (in the horizontal plane) as a circular arc (the center
of the circle is in the joint stock axis v₅₁ = v₅ = v), to be called the
arced plate 6, Fig. 14, which plate embraces (by its collar 60) the propeller shafting 25,25i
and travels with it in the circular guides 56 (56i = internal guide, 56e = external
guide or housing wall) by the steering (turning, deflection, pivoting) angle ±α
m. The angle widths ±α₆ of the circular-arc plate 6 and ±α₅₆ of the guides 56 are by
±β1́ greater than ±2α
m and ±α3
m, hence ±α₆ = ±(2α
m+β1́) and ±α₅₆ = ±(3α
m+β1́), respectively, Fig. 15. (β1́ is by Δβ greater than β₁ to allow for the width
Δβ = β1́ - β₁ of the seal around the vertical rim of the window 550A.)
[0064] The arced plate 6 is pressed by the stationary spring 61 against the seal 62 fixed
to the housing wall 56e, which wall - while being in the equatorial region of the
housing - is, just as the plate 6, circular in plan and vertical in elevation. The
seal 62 circumvents the window 550A.
[0065] In a variation, the springs may be fixed to the arced plate 6 and travel with it.
In general, there is a number of seals and "springs" that may be applied here (including
the inflated hoses, the Newark seals, radial face mechanical seals, etc., which are
both at the same time - hence, "springy" seals - and as such are self-adjustable).
If necessary, more than one seal or springy seal may be on both sides of the arced
plate 6 with the chambers between the seals filled with the overhead tank oil. Also,
there may be two or more arced plates 6, etc.
[0066] If the guides are made a complete horizontal circle then a full-circle
riding band (short vertical turning tube) 6BR is used instead of the arced plate 6 and also the
full-circle standard Simmer rings (lip rings), O-rings, etc. 62E are used instead
of the seal 62 ,cf. Fig. 16; in this case, the "seal range" consisting of the upper
and lower riding-band seats 6SU and 6SL and one or more upper and lower horizontal
seal rings 62EU and 62EL located above and below the propeller shafting 25,25i, resp.,
together with the riding-band 6BR and guides, - should not interfer with the range
of the driving shaft 23, that is, there should be an either positive or negative axis
displacement a (axis of the shafting 25,25i should be either above or below the axis
of the shaft 23, a>0 or a<0, respectively).
[0067] The arced plate 6 or riding band (tube) 6BR are actually covers to the window 550A
and therefore will be jointly called the window covers WC.
[0068] In Fig. 17,a there is presented the lower end of the riding band 6BR with its seat
6SL and two seal rings 62E in their chamber 62SC (by conduit 6CB, the inter-seal chamber
62i is filled with header tank oil). For the sealing of the very entry to the seal
chamber 62SC there is the collar ES of polymer, hard rubber or similar material, which
collar is radially slightly elastic so that the spring 6S tightens it to the housing
55. Thus, the sealing is quadruple: by the collar ES, by seal rings 62E, by the header-tank
oil (conduit 6CB) and by the very seat 6SL.
[0069] The collar ES as an
entry seal may be applied generally. If the stationary and turning parts 551 and 552, respectively,
are close to one another, then the entry seals ES may be made as in Figs. 17,b,c or
in any other appropriate way.
[0070] In Fig. 18 there is presented one of a multitude of embodiments of the 2nd variant.
[0071] The one-part housing 55 is shrunk on the stern tube 24 and, by the oblique access
tube 165, connected also (by attachment 159) to the stern 11 of ship.
[0072] Its aft window 550A is sealed with the arced plate 6; there are also seal 62, spring
61 and collar 60. Besides, there are two sets of internal boot seals 68 with collars
660 and plates 606 and 607.
[0073] The joint 5 consists of the joint stock 51 and bevel gears G₁, (G₂, G₃) and G₄ supported
by the driving shaft 23, joint stock 51 and intermediate propeller shaft 25i, resp.,
so that there is a double reduction of the speed of revolution. The axes of the joint
stock 51 and stock 3 necessarily coincide with the common axis v.
[0074] The intermediate propeller shaft 25i is supported by two roller bearings in the bush
514 whereby the bearing 522 is formed that is built in the joint stock 51 (which means
that the matter is about the "internally supported" gear wheel G₄, cf. Fig. 27 and
the relevant text). The aft end of the intermediate shaft 25i supports the flexible
coupling 292 that connects it to the propeller shaft 25.
[0075] The PSC's turning assembly 331T consists of the curved lever 33 and stock 3. While
in the steering turning the turning assembly of the joint (consisting of 51, 514 (522),
25i, 522, G₄, 292) is basically turned (deflected) by the propeller shaft 25 through
the flexible coupling 292, a more direct turning is performed by the joint stock arm
517 which is coupled to the curved lever 33 by the plate 531 in the guides 532 whereby
the lagging of the turning assembly of the joint due to the compliance angle of the
flexible coupling 292 is forestalled.
[0076] The oil bath in the bottom of the housing serves for lubrication of gears and bearings
(forced lubrication may be applied as well). Partition 293 protects the flexible coupling
292 from oil splashing. The fan 294 cools the rubber parts of the flexible coupling
292 (the heat is transmitted to the surrounding water). Bilge 7 is drained by the
bilge pipe.
[0077] Another version of the 2nd variant is presented in Fig. 19 where the housing 55 is
provided with the
forward tunnel 55T that is inserted in the tunnel guide 55TG in the stern (transom) 11 and fixed
there. In the lower portion of the tunnel there is the quasi "stern tube" 24Q with
its bearings BA and BF (or, instead, two "open" bearings without the tube) supporting
the driving shaft 23. (The tube 24Q is located within the tunnel 55T so that it is
not, as usual, a structural part of the stern 11 directly wherefrom we call it the
"quasi" stern tube).
[0078] If the tunnel guide 55TG and the engine foundation are well aligned then the driving
shaft 23 and the forward part of the shaft line are connected by an ordinary coupling
(or by a spline). Otherwise, for alignment reasons, they may be connected by either
a flexible coupling or a joint (working practically with a zero angularity) or, as
in Fig. 19, a short shaft 23S with fast gear couplings GC at its ends.
[0079] In Fig. 19, the housing 55 and its tunnel 55T belong to the stationary assembly 331S
of the PSC 331 since the pins 541, 541L on the very housing support the curved levers
33, 33L and thus receive the propeller's both weight and thrust force and transmit
them through the housing 55 to the ship's stern 11. To note is that this version is
very practical since the whole installation (both the gearbox joint and the propeller
with the complete PSC 331) is a compact unit to be simply (horizontally, axially)
inserted (slid like a drawer) into the ship's stern (substitution of a damaged unit
by a new one is very quick). Besides, there is an ample horizontal access 160 enabling
major repairs of the gearbox to be done with the ship afloat.
[0080] Besides bringing forth the easiness of mounting and dismounting, the compactness
mentioned implies also that the whole unit is produced, adjusted and aligned in works
with very little to be done aboard the ship. Such compact units emerge as soon as
the housing 55 gets included in the stationary assembly 331S of the PSC 331 (by introducing
the pins 541, 541L fixed onto the housing 55 or otherwise). Since the compact units
in hand include a reduction gear, a steering gear (basically, the joint-stock turning
assembly) and a propeller - they will be called the
reducing-steering-propelling compacts (RSPC). Besides the very compactness, the main characteristic of the RSPCs is their
easiness of mounting and dismounting.
[0081] For smaller ships with high-speed engines (which are both small and light), the RSPC
may contain also the engine itself that is fitted on the lower tunnel plate in front
of the quasi stern tube 24Q or, if the latter is omitted, in front of the gearbox
joint. In this case, evidently, there is no problem of shaft alignment within the
ship since the whole shaft line including the engine is contained in the compact (in
its tunnel 55T), which compact - since performing also the motoring - will be called
the
motoring-reducing-steering-propelling compact (MRSPC). (The motor may be an internal combustion engine, an electric or hydraulic
motor, etc.).
[0082] Hence, the RSPCs and MRSPCs with the horizontal tunnel 55T are actually some kind
of "capsules" (or "cartriges") to be inserted into the ship's stern to perform the
functions indicated. (It will be seen soon that there are the RSPCs with the oblique
and vertical access tubes as well.)
[0083] If the engine - even though being a high-speed one and thus generally small and light
- is still too large to be located within the tunnel 55T (horizontal tube 165), then
it may be fitted on the "open" forward extension (platform) FE of the lower side of
the tunnel and mounted there only after the compact has been inserted into the hull
(and dismounted before it is pulled out from the hull), Fig. 20. The concept that
the whole shaft line including the engine and propeller at its ends is carried by
a single structure (which is the structure of the compact) so that the ship's hull
is not involved in shaft alignment - is preserved here.
[0084] Since this compact is an RSPC before being inserted into the stern to become an MRSPC
only thereafter, it may be called the semi-MRSPC.
[0085] The tunnel guide 55TG and other fixation should be standardized for a wide interchangeability
of RSPCs or MRSPCs.
[0086] The sealing of the tunneled compacts can be made in a number of ways: by seals SL
(packings, inflatable hoses, etc.) below the outward and inward attachments 159, Fig.
21,a; by the plate ring PR lightly welded to both the tunnel 55T (tube 165) and stern
11, Fig. 21,b; by seal SL at the forward end of the guide 55TG, Fig. 21,c; by some
stuffing boxes by filling the "chamber" between the tunnel and its guide with the
header tank fluid, etc.
[0087] The next group of versions of the 2nd variant is to make the stationary housing 55
as a strong vertical tube 55V protruding from the ship's stern 11 and possessing the
aft window 5510 while the curved levers 33, 33L (or their substitutes such as a cone,
sleeve, etc. carrying the bearing 34 and embracing the shaft 25) are fixed to the
strong window cover WC riding the tube 55V. Thus in Fig. 22 the WC is the riding band
6BR that lies by its foot 6F on the circular foothold (seat) 6FH offered by the inner
stationary tube 55V. The band carries a strong horizontal bush 55BS whose forward
end enters the tube (housing) 55V through its window 5510 and yields there the bearing
52 to the shaft 25i and gear G₄ while its aft end yields the bearing 52A to the shaft
25i and the forward half of the flexible coupling 292. The propeller-shaft bearing
34 and curved lever 33 carry the bush 34B which is shrunk on the aft end of the bush
55BS while the curved lever 33 itself is also fixed to the band (tube) 6BR which rides
on the stationary tube 55V that is shrunk (by its bush 55B) on the stern tube 24 (33,
6BR, 55BS and 55V, 55B, 55t belong to the 331T and 331S, resp.)
[0088] Thus, the stern tube 24 carries the weight of the cantilevered complex "gearbox joint
plus propeller" while the clamping moment is offered both by the stern tube 24 and
the structural tube 55S of the stern 11. Namely, the complex is horizontally shrunk
on the stern tube 24 (the stern 11 is slightly sunk so as to receive thereby the forward
upper end of the tube 55V) and then the intermediate tube 55t within the tube 55S
is lowered down ("lowering tube connection") by being either screwed or shrunk or
splined, etc. onto the tube 55V (so that, in some cases, the weight is partially born
by the tube 55S, too). Thus, the vertical tube (housing) 55V is not strictly a structural
part of the stern and therefore the mounting of the whole unit is easy - such that
this is an RSPC with the vertical (upper) access 160.
[0089] The gear wheels G₂ and G2́ in Fig. 22 are by their claws and sliding dog SD (which
is actuated by the lever LV and hydraulic cylinder HC) intermittently coupled to the
sleeve SLV whereby the reversing is performed. The steering gear 32 is fixed to the
tube 55V and it meshes with the horizontal arced rack AR which is, through the upper
window 550U, connected with the band 6BR (or, alternatively, which is through the
pillar PL (dashed lines) connected with the forward end of the bush 55BS in which
case there is nor upper window 550U).
[0090] The seals 62EL and 62EU are O-rings (other seals are possible, too). The upper seal
62EU is additionally sealed with the entry seal ES.
[0091] The hose 261 and distributing box 262 fitted to the face of the shaft 25i serve the
mechanism of the controllable pitch propeller. (CP propeller is an alternative to
the reversing mechanism by G₂, G₂.)
[0092] The version in Fig. 22 differs basically from the previous versions in the following:
it is only the stationary housing 55 or 55V (belonging to 331S) that has been supporting
all the gears G₁, ..., G
n in the previous versions while in Fig. 22 the last gear G₄ is being supported by
the riding band 6BR (belonging to 331T). This implies that the dimensions a₁ and a₂
should be made very precisely since they affect directly the meshing of G₄ with G₃
(a₁ + a₂ = a = displacement of axes of shafts 23 and 25i). Also, the gliding surfaces
of the foothold 6FH and foot 6F should be well both made and protected.
[0093] A somewhat different interior of the housing 55 (55V) than in the previous designs
is presented in Fig. 23 where the horizontal ring RG is fitted in the circular guides
GRG fixed to the inside of the cylindric housing 55 (the centers of the guides lie
in the joint stock axis v₅₁ = v) while the ring contains the bearings BRF and BRA
supporting the shafting 25,25i that is passed through the arced plate 6 (or band 6BR).
The propeller-shaft bearing 34 is fixed to the arced plate 6 (or band 6BR) by the
stiff streamlining cone-shaped jacket 33J which is strong enough to receive and transmit
to the housing 55 both the propeller's weight and thrust and which also turns out
to be a good protection to the propeller shaft 25 (while the shafts 25i and 25 are
connected by the flexible coupling 292). The steering gear 32 is matched with the
secor SC fixed to the ring RG.
[0094] For reversing, the two gears G₄ and G4́ freely revolve on the shaft 25i and are intermittently
matched to it by the multidisk clutches MDC (claw and other clutches can also be applied).
The joint stock 51 is short (it carries only the gears G₂ and G₃).
[0095] By its bush 55B, the cylindric housing 55 is shrunk on the stern tube 24. Besides,
its top is fixed (by a flange or similar coupling - to be generally called the "face
connection" and designated by 158) to the stationary oblique tube 165 (with access
160) protruding from the stern 11 so that the whole unit is mounted very simply (bell-and-spigot
and some other couplings may be used here, too). Hence, this is an RSPC with the oblique
(forward upper) access.
[0096] [Connections as by the vertical intermediate tube 55t in Fig. 22 ("lowering tube
connection") or by the oblique (or other) tube as in Fig. 23 ("face connection" 158)
can also be applied to a number of other gearbox joints in order to achieve an RSPC.]
[0097] In Fig. 24 the strong vertical joint stock 51 is provided with the horizontal arm
(cantilever) 3A which carries the hollow propeller shaft 25 with the gear wheel G₄
and propeller 26. The shaft passes in the usual way through the arced plate 6 (or
riding band 6BR). The joint stock 51 is supported by the strong bearings 5BL and 5BU
in the housing 55 that is shrunk on the stern tube 24 and attached to the stern 11
by the tube 165. The steering gear 32 fitted in the housing turns the stock 51 by
the quadrant SC. The bearing 52H in the propeller's hub is both axial and radial such
that the thrust is transmitted through the arm 3A to the joint stock 51 and the housing
55 (thus, 3A, 51 and 55, 24, 165 belong to the 331T and 331S, resp.). The gear G₄
is splined to the shaft 25 so that the thrust does not affect the meshing point of
G₄ with G₃.
[0098] If the housing is connected to the tube 165 by a flange or similar face coupling
158 (as in Fig. 23) then the arrangement is an RSPC. The joint stock 51 may be extended
into the stock 3 supported by the structural tube 35, the stock 3 being provided with
the curved lever 33 carrying the propeller shaft bearing 34 (dashed lines). (In the
latter case the arrangement ceases to be an RSPC.)
[0099] Now, let us discuss the case of the third (or two-part housing) variant of the installation.
[0100] Here, the discussion of the 3rd variant will at first be conducted for the forward-aft
(MMP-sealed) versions of the variant with the housing parts 551 and 552 being the
inner stationary and outer pivoting calottes, respectively, cf. Figs. 11, 13,c, 33,
34, but it will generally hold for the other versions, too.
[0101] Before tackling the basic problem of the 3rd variant - which is that of sealing the
two housing parts - let us discuss the problem of supporting the last gear wheel G
n (which problem is general but is emphasised here because of the relative motion of
the two housing parts).
[0102] As for the supporting of G
n, it has already been shown that its bearing 52 is supported by the joint stock 51
by means of the curved arm 53 and bearing 54 so that it can pivot either around or
with the joint stock, cf. Fig. 11.
[0103] There are, however, some additional solutions, too.
[0104] Thus, first of all, there may be two curved arms and their bearings, the upper ones
53 and 54 and the lower ones 53L and 54L, resp., cf. Fig. 25 (in Figs. 25-28, G
n= G₄). The joint stock 51 is the basic supporter of all of them.
[0105] Then, the hub 520 of the gear wheel G
n may be supported by the pin 521 that is carried by the joint stock 51, cf. Fig. 26
(so that the hub-520 complex plays the role of the bearing 52).
[0106] Thereupon, the bearing 52 of G
n may be built in the very joint stock 51, cf. Fig. 27, in which case it is denoted
by 522.
[0107] Considering the distance of the bearing 52 (or 522) from the joint stock 51 (which
is the final supporter of G
n in all of the above cases), one may say that Figs. 25, 26 and 27 present the cases
of
external,
medium and
internal supporting of G
n, respectively.
[0108] To note in Figs. 25-27 is also that the stationary forward part (calotte) 551 of
the housing bears the whole of the joint 5 (gears G₁, G₂,..., Gn and stock 51) while
the aft part 552 serves only as a (turning) cover to it (and is also born by it).
[0109] However, if the aft calotte (part) lies precisely on the forward one, then one may
dispense with the curved arm(s) 53, 53L or the other means for the bearing 52 to be
directly supported by the joint stock 51. Namely, in this case the bearing 52 of Gn
may be fixed to the aft calotte (part) 552, cf. Fig. 28. Pins 5512 and 5512L connect
the two parts 551 and 552 (part-connecting pins) and thus yield the counter-moment
to the moment of weight taken by the bearing 52; they also align the axes of the two
parts, which axes coincide with the joint stock's 51 axis v₅₁ = v (so that the bearing
52 is now indirectly - through 552 and 5512, 5512L - again connected to the joint
stock 51). The latter property makes the part-connecting pins generally recommendable.
[0110] Pins 5512 and 5512L may be external (Fig. 28) or internal. Mixed cases are possible
as well.
[0111] Functionally, each housing part is single but for production and mounting reasons
the parts may be made of several subparts.
[0112] The stationary forward part 551 should in any case be provided with the aft window
5510 to allow for the steering turning of the outgoing propeller shafting. However,
that window is not sealed since it is covered by the turning aft part 552 so that
the general inter-part sealing is responsible for that window, too.
[0113] There may be only one seal between the parts in the MMP or two such seals 62M (standard
Simmer or lip rings, O-rings, rings with grooves, etc.) may be fitted near the MMP,
Fig. 29; in the latter case the inter-calotte chamber 55i (space between the two seals)
is filled with oil from the header tank HT (so that the oil pressure in the chamber
55i is somewhat higher than that of the surrounding water).
[0114] To note is, however, the following. In the case of the vertical MMP-seal 62M and
with the axis v of pivoting being vertical, the points of the seal move perpendicularly
to the seal's plane so that there are the surfaces on the stationary part (calotte)
551 which are intermittently covered by the turning (pivoting) part 552 and thereafter
exposed to the external water. Therefore, some cleaning of these surfaces should be
provided (brush ring 552R in Fig. 29) in order to reduce their fouling. (There is,
however, no such phenomenon with the horizontal EP-seals where the points of the seal
keep moving in the plane of the seal only.)
[0115] Besides the inter-part seals 62M, there may be fitted to the joint 5 a boot seal
555 fixed to the forward part (calotte) 551 in the range of its shrinking on the stern
tube 24 and to the forward rim of the aft part (calotte) 552 so that it covers the
very entry to the inter-part space 55i, Fig. 30. Therefore, it will be called the
entry boot seal. (Let us note that the entry boot seal 555 has already been used with the universal
joints, that is, with the 1st variant, cf. Fig. 9.) Needless to say, the simple entry
seals ES, Fig. 17, may also be applied here.
[0116] The entry boot seal 555 may be protected by the stationary spheric protector 571
fixed to the forward calotte 551 in the range of its shrinking on the stern tube 24,
cf. Fig. 30.
[0117] This protector is extended aft beyond the MMP so that it covers the entry boot seal
555 even at the maximum steering angle ±α
max =±α
m and thus does so permanently. The gap between its opening and the aft calotte 552
may also be sealed (stationary seal 571s that rubs against the turning aft calotte
552, cf. Fig. 30).
[0118] The (partly or completely) turnable joint housing 55 with the 3rd and 4th variants
may be protected by a protrusion 151 of the ship's stern 11 that embraces the joint
housing 55 (cf. Figs. 13,h, 33, 34 and 13,i, 39 for the 3rd and 4th variants, resp.)
and lets (through the gap in between) the external water enter the space 153 of the
protector and stand there as "dead" (almost immovable) water (ballast). This protector
(protrusion) 151 may be either permanently fixed to or dismountable from the ship's
stern 11. Since in the final account it protects the joint 5, it will be called the
joint protector.
[0119] To note is that, by the way, the joint protector 151 may serve as a good stern bulb
for a better induction of water by the propeller - which is a property to be only
welcomed.
[0120] Now, once the joint protector 151 having come close to the joint housing 55, the
gap 150 between its opening and the joint housing may be sealed and thereby the joint
5 may virtually be "introduced" into the ship's hull.
[0121] For a spheric (two-calotte or the like) housing 55 the said gap 150 is circular and
then the standard ring seals are readily applicable for the joint protector seal 152.
These are reliable seals and they make it that the space 153 within the protector
(stern protrusion) turns out to be dry.
[0122] Some of a multitude of variations of seals 152 are presented in Fig. 31 (a ring with
grooves) and Fig. 32 (three Simmer rings; by pipe and channel 154 the chamber 151i
between the forward rings 152F and 152M is filled with the header tank oil while the
aft ring 152A is responsible for the gap 150). Designs with one seal active and with
a special device for the stand-by seal ring to be engaged after the first one has
yielded are also possible.
[0123] With the unsealed or sealed joint protectors the interior of the joint 5 or of space
153, respectively, may eventually be held under a slight air overpressure.
[0124] One of a multitude of embodiments of the forward-aft (MMP-sealed) version of the
3rd variant of the installation is presented in Fig. 33. Two parts 551 and 552 of
the two-part housing 55 are calottes. The forward (inner) calotte 551 is shrunk (by
its bush 55B) on the stern tube 24 and the two calottes are aligned by internal part-connecting
pins 5512 and 5512L. The aft (outer) calotte 552 is extended forward beyond the MMP
(its dividing plane is in the EP - see the shading of 552).
[0125] The gearbox joint consists of four bevel gears G₁, G₂, G₃, G₄ (G₄ʹ) and there is
the joint stock 51.
[0126] The intermediate propeller shaft 25i is supported by the bearing 52 (that is carried
by the curved arm 53 and bearing 54, hence by the joint stock 51) and the bearing
522 within the joint stock 51 whereby the external and internal supports, resp., of
the gear wheel G₄ are realized (cf. Figs. 25 and 27).
[0127] The gear wheel G₂ has a platelike form to conform better to the spherical housing
and also to make free room between the pinion G₁ and the wheel G₄ʹ (which room is
necessary for the free turning of the turning assembly of the joint).
[0128] The aft calotte 552 is connected to the propellershaft bearing 34 by the elastic
jacket 57 enveloping the flexible (rubber) coupling 292 between the shafts 25i and
25.
[0129] The inter-calotte sealing is provided for by the seals 62M. In addition, there is
the entry boot seal 555 with its stationary spherical protector 571 (cf. Fig. 30)
that is fixed to the stern tube 24 (to the bush 55B). Finally, there is the joint
protector 151 with its seal 152 and brush ring 152R. The joint protector space 153
is provided with the bilge system 71.
[0130] The steering turning to the turning assembly of the joint is transmitted from the
curved lever 33 through the coupling 532, 531 to the outer calotte 552 to whose pin
5512 is keyed the joint stock 51 and then through the bearing 54 (that is also keyed
to the joint stock 51) and curved arm 53 to the bearing 52 of the gear wheel G₄.
[0131] Clutches MDC (of any design) mesh either G₄ or G₄ with the intermediate shaft 25i
whereby the reverse reduction gear joint is achieved. Oil or air or else to control
the clutches is conducted through the oblique access tube 165, collar 51c and joint
stock 51.
[0132] An embodiment similar to that of Fig. 33 is shown in Fig. 34.
[0133] However, the flexible coupling 292 is now located in the very joint 5 (it is a metalic
rather than rubber coupling). Then the aft calotte 552 has the forward subpart 552S
connected to it by screw thread. Since there is no external bearing 52 to the shaft
25i (otherwise held by the now nonexistent arm 53), the internal bearing 522 (within
the bush 514 in the joint stock 51) is pretty long and the shaft 25i is splined there
(spline 515) while the gear wheels G₄, G4́ revolve on the spline's bush 514.
[0134] The joint stock 51 is passed upward through both calottes and then connected with
the rudder stock 3 by the double slider coupling 513 whereby a direct steering-turning
transmission to the turning assembly of the joint is performed.
[0135] The propeller 26 is shrouded by the Kort nozzle that is fixed to the curved lever
33.
[0136] In Fig. 35 there is presented a forward-aft two-calotte version of the 3rd variant
where the shafts 23 and 25i are coaxial (a = 0). Owing to the multidisk (or other)
clutches MDC and gear G1́ this gearbox joint is reversible. Besides the MMP seals
62M there is also the entry seal ES. The steering gear 32 turns (by quadrant SC) the
joint stock 51 and thereby also the propeller supporting system 33, 33L, 34. Due to
the tunnel 55T, quasi stern tube 24Q and housing-born pins 541, 541L (which may be
merged with the part-connecting pins 5512, 5512L) this is an RSPC (or an MRSPC) within
the 3rd variant.
[0137] A presentation of the EP-sealed versions of the 3rd variant is given in Figs. 13,d,
38 (version lower-upper) and 13,e, 36, 37 (version upper-lower). The housing parts
551 (stationary, shrunk on the stern tube 24, provided with the window 5510 for the
shaft 25 or 25i) and 552 (pivotal, with the shaft 25 or 25i passing through it normally)
are cylindrical vessels ("pots") there but they might also be calottes, etc.
[0138] Since the inter-part EP-seals are necessarily located in the horizontal planes between
the driving and driven shafts, there is an appreciable axis displacement a in this
case (with the lower-upper and upper-lower versions the axis displacement is positive
and negative, resp.).
[0139] The version upper-lower in Fig. 36 can receive a broad vertical or oblique) access
tube 265 but there is little use of it since it meets horizontal wheels G₂ and G₃
which block the entry to the joint. However, the configuration in Fig. 37 offers a
broad and free access on account of the horizontal wheels G₂, G₃ being in the bottom
of the housing owing to the spur gears G
a and G
b.
[0140] To note is that the top of the stationary upper part 551 in Figs. 36 and 37 is not
closed, the upper bearing 5BU of the joint stock 51 being carried by the brackets
51BR.
[0141] In Fig. 38 there is presented a lower-upper version of the 3rd variant where both
parts of the two-part housing 55 are cylindrical "pots" (note should be taken that
the cylindrical surfaces of "pots" are easier to produce and fit than the spherical
ones of calottes). The EP-seals 62E (with the chamber 55i between them filled with
overhead-tank oil) lie now in the horizontal planes (which are necessarily between
the driving and driven shafts) and thus all the rubbing is made only in the seal planes.
[0142] The propeller-shaft bearing 34 is by the thick cone-shaped jacket 33J connected
to the turning upper housing part 552 which, through bearings 55U, 55L and 55A (or
directly), is supported by the stationary lower part 551 that is (by its bush 55B)
shrunk on the stern tube 24. Thus, the turning assembly 331T and the stationary one
331S of the carrier 331 consist of 34, 33J, 552 and 55A, 55U, 55L, 551, 55B, 24, resp.
(steering gear 32 fitted on the stern tube 24 turns directly the turning part 552;
alternatively, a special steering gear may be fitted in the cylindrical chamber between
the parts 551 and 552). This is a specific kind of the PSC 331 where, in a sense,
the lower "pot" 551 as a whole stands for the stern-tube supported pin 241 while both
housing parts 551 and 552 are carrying elements (with, in the final account, both
of them being carried by the stern tube 24). To note is that the propeller shaft is
well protected by the jacket 33J.
[0143] This version (lower-upper) has no access (vertical or oblique access tubes would
hit the turning pot 552).
[0144] In the case of the
fourth variant of the installation, Fig. 13,f, the sealing of the forward window 550F may in principle
be made in completely the same way as the sealing of the aft window 550A with the
2nd variant (see Fig. 14 where for this reason there are double designations 25(23)
and 550A(550F)).
[0145] The vicinity of the forward window to the stern 11 of ship offers, however, the other
ways to seal it.
[0146] The basic of them is as follows. The forward wall of the housing 55 containing the
forward window 550F is either made as a horizontal circular arc or is simply formed
spherically (the latter may also refer to the housing 55 as a whole). Then the stationary
protrusion 171F from the stern 11 - to be called the
forward-window protector - holds and presses to the housing (providing a face) the face (mechanical or other)
seal 172F of any appropriate design and thus seals the forward window (cf. Fig. 39
presenting an embodiment of the 4th variant).
[0147] In addition, the window 550F itself is closed by the boot seal 174F that is fixed
to the forward wall of the housing 55 (within the window protector) and to the boot
seal collar 175F that rides on the driving shaft 23 (and that is analogous to the
collar 660 in Fig. 18). (Instead of to the collar 175F, the forward end of the boot
seal 174F may also be fixed either to the inside of the forward window protector 171F
or to the very stern 11 of ship within the protector.)
[0148] The bearing 521 of the pinion G₁ is carried by the curved arms 561 and 561L which
are freely supported by the joint stock 51 by means of the bearings 541 and 541L,
respectively (external support of G₁). The gear wheel G
n = G₄ is supported by the bearing 522 within the joint stock (internal support of
G
n).
[0149] The driving shaft 23 (which is supported by the bearing 521, hence by the joint stock
51) and the intermediate driving shaft 23F (which is supported by the stern tube 24)
are connected by the flexible coupling 292F where misalignment and other assembly
errors are compensated for.
[0150] The rods 176 connect (by springs 176S) the collar 175F to the stationary window protector
171F whereby the assembly 521, 561, 561L is kept in the central plane (CP) without
the aid of the flexible coupling 292F to that effect (connections 176, 176S are by
far stiffer than the compliance of the flexible coupling and thus they transmit the
reaction to the matching force of G₁ with G₂ to the window protector). In addition,
the said connections prevent the collar 175F to revolve (due to the friction torque
imparted to it by the shaft 23).
[0151] In the forward housing space there may be fitted the boot seals closing the forward
window 550F from inside (in the same way as such seals have been applied to close
the aft window 550A with the 2nd variant - see the internal boot seals 68 in Fig.
18).
[0152] In the window protector space 173F and joint protector space 153 there are bilges
7 with bilge systems 71.
[0153] So far, the window protector 171F and the face to its seal 171F on the housing have
been stationary and turning, respectively. The reverse case is obtained if the window
protector is fixed to the housing 55 and thus gets to be turning with it while the
face to its seal is provided by the stationary stern which yields a sealing surface
for that purpose that should be concave to the protector.
[0154] The access to the gearbox joint in the case of the 4th variant may be provided by
and through a vertical turnable tube which is fitted instead of the massive stock
3.
[0155] Generally, the sealing of the forward window by the window protector 171F - which
thus yields the 4th variant with protector sealing of the forward window - seems to
be very efficient. This being the case, the protector window sealing may be applied
also to the aft window 550A with the 2nd variant. In this case, instead of 550F and
171F there are 550A and 171A, respectively, and the support to the protector 171A
of the window 550A should be provided by the turning propeller shaft bearing 34 (or
some other part of 331T) with the housing 55 being stationary while all the rest should,
in an analogous way, be as with the 4th variant with protector sealing of the window
(hence, just as already mentioned 171A, there should also be 172A, 174A, 175A, etc.).
[0156] To note is that by some transformations a lot of designs belonging to the 2nd, 3rd
and 4th variants containing the gearbox joint ("housing variants") can change their
variant classification. This holds generally but is particularly feasible in the case
of transforming from the 2nd to the 3rd variant.
[0157] In doing so, on reducing the earlier one-part housing to the stationary housing part
551 and introducing the turning housing part 552 - the arced plate 6 with its guides
56 or band 6BR are cancelled and substituted by either the 62M or 62E seals located
near the MMP or in (parallel to) the EP (between the shafts 23 and 25,25i) with the
forward-aft or lower-upper (or upper-lower) versions, respectively. Thereby, a lot
of combinations of the versions are possible, too.
[0158] One of a multitude of such transformations and combinations is shown in Fig. 40 that
derives from Fig. 23 (horizontal ring RG, etc.) but is also combined with Fig. 38
(two cylindrical pots, etc.) so that a lower-upper version of the 3rd variant is obtained.
However, in Fig. 40 there is also the vertical tube 55t (within the structural tube
55S) the lower portion of which is splined with both the hub 330 and turning housing
part 552 while its upper end is turned by the steering gear 32 and worm wheel 32W.
This turning tube substitutes for the (stationary) access tube 165 and thus it is
through it that the necessary piping and cabling are led to the multidisk or other
clutches MDC, etc.
[0159] The tube 55t is lowered down (and thereby splined, keyed, etc. with 330 and 552)
only after the bush 55B has been shrunk on the stern tube 24 ("lowering tube connection").
(The curved levers 33, 33L may be substituted by the cone 33J fixed directly to 552
in which case the hubs 330, 330L are omitted.) Hence, this is an RSPC even though
the steering gear 32 is outside the compact ("S" in RSPC refers to the property of
steering as such rather than to the very steering gear 32).
[0160] In some cases the transformation brings forth "hermafrodite" solutions.
[0161] One of a multitude of such solutions is presented in Fig. 41 that derives from Fig.
22 (2nd variant with band 6BR) where the inner tube 55V (housing) has been extended
upward to pass through the structural tube 35. The upper rim of the riding band (outer
tube) 6BR has also been raised above the water level WL and therefore the upper seal
62EU has been omitted. Now, with only the lower seal 62E (and possibly an entry seal
ES) existing, and by hanging on the foothold 6FH of the inner tube 55V, the riding
band 6BR may also be considered as the turning part 552 of the two-part housing 55
riding on the stationary part 551 (tube 55V) - which turns out to be the 3rd variant
(version lower-upper, but with the part 551 extending upward beyond part 552).
[0162] The mounting is performed by a vertical insertion of the tube 55V into tube 35 which
is followed by an axial aftward shifting of the stern tube 24 (in its guide 24G) to
fit it into the tube 55V or its possible bush 55B (55V, 35, 24 make 331S). The turning
of 6BR or 552 (and thereby of the propeller supporting system 33, 33L, 34 which is
fixed to 6BR and which all make 331T) is performed by the steering gear 32 and quadrant
SC fixed to 6BR; the stationary part 55V or 551 is provided with the aft window 5510
to pass through it the shaft 25i and curved arm 53; extension 582 of the band 6BR
(part 552) rides the curved arm 53 whereby the turning of the joint assembly is performed.
[0163] Fig. 42 is the previous design for the case of a vertical stern (transom) 11. The
stern tube 24 is immovable (structural) in this case so that the inner tube or part
551 (specifically, its bush 55B) is in its horizontal shifting shrunk onto it whereupon
the radial bearing 36H is fastened. The outer tube (part 552) hangs by its foot 6F
on the upper foothold 6FH. (Alternatively, the foothold 6FH and foot 6F may be put
near the lower edge of the tube 552 - so that the latter tube is supported by the
tube 551 rather than hung on it - in which case, as in Fig. 17,a, also its very seating
6SL gets to support the sealing action of the seal 62S; if the tube 552 is short,
there may exist also the upper seals 62EU just above the propeller shafting). The
steering gear 32 is fixed either to the stern 11 or to the bearing 36H or to the inner
tube (part 551) in which case it is meshed with the outer tube through the window
550U (alternatives 32, (32), [32], respectively). The propeller-shaft bearing 34 is
supported by the cone-shaped jacket 33J fixed to the turning tube 552 whereby a stern
bulb is formed before the propeller. Summarizing, the design in Fig. 42 turns out
to be a very simple and straightforward solution.
[0164] Another hermafrodite design is presented in Fig. 43. The heel of the stern 11 is
formed as a stool ST holding the stationary part (short vertical tube) 551 into which
is entered the stern tube 24 and shaft 23 with pinion G₁. Then the turning part (long
vertical tube) 552 (holding the joint stock 51 with its gear assembly G₂-G
n and also the propeller supporting system 33, 33L, 34, etc.) is inserted vertically
till its end (bottom) lies on the bottom of the tube 551 (and thereby G₂ meshes with
G₁ and also seals 62E get tight). The clamp, buckle or similar radial bearings 36H
are then fastened around the tube 552. Now, following the action of the steering gear
32 through the quadrant SC the tube 552 is turned together with the propeller supporting
system and the joint stock assembly within it (34, 33, 33L, 552 and 551, 36H belong
to 331T and 331S, resp.).
[0165] Hence, by its two-part housing (551 and 552) this is the 3rd variant. However, since
the tube 552 is necessarily provided with the forward window 5520 to ride (in its
steering turning) over the stationary stern tube 24 this may be considered also as
the 4th variant (where the one-part housing is necessarily provided with the forward
window 550F). For, after all, the stationary stool ST and short tube 551 may be considered
as some "extensions" of the stern 11 and then what remains is the turning "one-part"
housing 552 (however, the forward window 5520 is not sealed directly since "its" sealing
is relinquished to the inter-part seals 62E). The design may also be viewed as that
of Fig. 12 where the housing and stock 3 have been transformed and merged into the
vertical tube 552 calling for the horizontal seal 62E.
[0166] If the access is dispensed with, then the tube 552 may be shortened and closed with
some cover (just above the lower bearing 36H) and then continued (through a double
slider or similar coupling) into the vertical stock 3 with the steering gear 32 still
on (or near) the deck (if the tube 552 is ended somewhat above the water level, then
an emergency access to its interior (joint 5) is still possible upon removing the
stock 3 and the tube cover). Or, after the tube shortening, the steering gear 32 may
be put on (or near) the bottom of the tube 552 and then, through a window, meshed
with the stationary tube 551. Or, it may be fitted to the sternpost below the bearing
36H or on the stern tube 24 and meshed with the tube 552 from outside.
[0167] Now, let us present the
hydraulic simple joints whose application presents the
fifth variant of the installation, Fig. 13,g.
[0168] Four of a multitude of such joints will be presented here.
[0169] The first one is as follows (Fig. 44):
[0170] The driving shaft 23 bears a set of longitudinal (radial) plates with semicircular
external contours to be called the inner blades IB.
[0171] The driven (propeller) shaft 25 bears the hollow sphere SH with inner longitudinal
(radial) ribs to be called the peripheral blades PB the internal contours of which
are also semicircular. The said sphere and peripheral blades have the opening OP (they
do not exist) in the forward spherical angle slightly greater than ϑ
op = 2α
m + ϑ (ϑ = angle to allow for the diameter of shaft).
[0172] Both the blades IB and PB may be connected with transverse vanes TVI and TVP, respectively
(the TVIs should not go till the shaft 23). As a rule, the number of blades IB and
PB is unequal.
[0173] The sphere SH with peripheral blades PB and the imaginary sphere enveloping the inner
blades IB are concentric with point C being their common center. The gap between the
mentioned contours of the inner and pripheral blades is small.
[0174] The system is enveloped by the two-calotte housing 55, the forward calotte 551 being
fixed to the stern tube 24 and thus stationary while the aft one 552 is pivotal together
with the propeller shaft 25 and sphere SH around the vertical pivoting axis v₅ = v
passing through C (but, since fixed to the bearing B25 of the shaft 25 rather than
to the shaft itself, it is not revolving). The stationary calotte 551 has the aft
horizontal window 5510 to allow for the steering turning (pivoting) of the propeller
shaft 25. The two calottes are sealed in the usual way (seals 62M with entry seal
ES, boot seal, etc.).
[0175] The housing 55 is either partially or completely filled with some heavy fluid or
fluidized and graphitized powder or powder with balls, etc. - to be generally called
the (heavy) "fluid".
[0176] In the case α= 0 the shafts 23 and 25 are coaxial. Then, the rotation of the driving
shaft 23 with the angular velocity ω₂₃ is imparted to the fluid which, due to the
ensuing centrifugal force, is thrown to the periphery, that is, to the sphere SH.
Therefore, a rotating either ring RI or ball of fluid for the housing being filled
with fluid partially or completely, respectively, is built up in the plane perpendicular
to the common axis of rotation of shafts.
[0177] The thickness of the fluid ring RI is such that the fluid, while being strongly pressed
by the centrifugal force to the sphere SH, is present within both the inner and peripheral
blades and therefore the torque of the driving shaft 23 is transmitted (through IB,
fluid, PB and SH) to the driven (propeller) shaft 25.
[0178] Since some slipping is inherent to the fluid transmission (in the case in hand, it
occurs mostly in the fluid in the gap between IB and PB), the angular velocity of
the driven shaft ω₂₅ is slightly less than ω₂₃, ω₂₅(α=0) < ω₂₃, but the transmission
(torque, velocity, efficiency) should in general be good.
[0179] Now, with the propeller shaft 25 being deflected in the horizontal plane by the steering
angle α
m, Fig. 44,c, the process of transmission will basically be the same. However, since
the fluid cannot simultaneously rotate in two different planes (planes perpendicular
to the two shafts with the angle α
m between them) it will generally rotate in a "compromise" or medium plane
m which is at the angle α
m/2 to the said planes. In this case the particles of fluid will have a first order
(one period per one revolution) back and forth (axial) motion along the blades and
also a first order "deformation of fluid chamber forms" within the blades and vanes
will ensue due to the change of angles between the inner and peripheral blades and
vanes (the angles are zero and in a maximum for the blades being in horizontal and
vertical positions, respectively, a period of change of angles reading 0, α
m/2, 0, -α
m/2, 0) - whilst neither of these effects was existing in the case of α= 0. This means
an additional loss of energy followed by an increase of slip, ω₂₅(α=α
m) < ω₂₅(α=0), and decrease of efficiency but with the transmission in general should
still be acceptable.
[0180] [The additional loss of energy may be reduced by making the blades IB and PB pivotal
around their radial pins on shaft 23 and sphere SH, respectively. The deformation
of fluid and its friction are then substituted by the friction in the blade-pin bearings
in the first order pivoting of blades around their pins.]
[0181] Hence, it is due to the slip that the driven shaft velocity is always less than the
driving shaft one (the greater α the greater the velocity difference) but for a uniform
ω₂₃ the velocity ω₂₅ is also uniform (for α being constant).
[0182] Since based mainly on the action of the centrifugal force, this joint will be called
the
hydraulic centrifugal joint. This joint has two versions: version with fixed blades and version with pivoting
blades. The blades are in general plane in which case the joint works equally well
in both directions of rotation. If they are curved, then one may achieve a better
efficiency in the ahead running than in the astern one.
[0183] [In principle, the "reverse" version is feasible as well whereby the sphere SH (with
PBs) is fixed to the driving shaft 23 (for which reason it is provided with the aft
opening OP) while the inner blades IB are carried by the driven (propeller) shaft
25.]
[0184] The second hydraulic joint is as follows (Fig. 45): The driving shaft 23 bears a
set of concentric spheres B23 slightly separated from each other. The spheres have
the opening OP (they do not exist) in the aft spheric angle 0
OP.
[0185] Similarly, the driven (propeller) shaft 25 bears a set of concentric spheres B25
which have the opening OP in the forward spheric angle 0
OP.
[0186] Point C is the common center of the two sets of spheres B23 and B25. The driving
and driven shafts end and begin somewhat before and behind the point C, respectively,
so that they are in no contact.
[0187] The diameters of the two sets of spheres are such that in the space between two successive
spheres of one set there is one sphere of the other set (the spheres are "intermingled").
The spheres of the two sets are in no (mechanical) contact but the gaps between them
are small.
[0188] The system of the two sets of concentric spheres is enveloped by the two-calotte
housing (stationary calotte 551 and turning calotte 552) in the usual way. The housing
is filled with some viscous fluid.
[0189] Now, for α= 0 the shafts 23 and 25 are coaxial and the spheres B23 of the driving
shaft 23 (driving spheres) rotate with that shaft (angular velocity ₂₃). But, since
the gaps between two sets of spheres are small with the coverage angle of (slightly
coarse) spheres amounting to π- ϑ
OP, cf. Fig. 46,a, the friction of the viscous fluid will make it that the spheres of
the driven shaft 25 (driven spheres) and thus also the shaft 25 will rotate as well
(angular velocity ω₂₅(ω=0)). Due to the friction losses, heating, etc. there will
be some slip between the two sets of blades yielding ω₂₅(α=0) < ω₂₃ but the transmission
will generally be good. The particles of the fluid will rotate in planes perpendicular
to the common axis of the shafts 23 and 25.
[0190] For α=α
m there will be the "inner" and "outer" ranges (in the horizontal plane) where the
angle between the shafts is decreased and increased resulting in the coverage angle
of spheres being increased and decreased and amounting to π - ϑ
op + α
m and π-ϑ
OP -α
m, respectively, cf. Fig.46, b (plan view). The torque and speed will be transmitted
in this case, too, but the fluid particles will rotate in planes which are generally
parallel to the "medium" plane (plane at the angle (π - α
m)/2 to the axes of the shafts in the inner range). This and the different sphere coverages
in the two ranges will result in the fluid particles also having a first order axial
motion along the blades which, all together, will yield a greater slip than before,
ω₂₅(α=α
m) < ω₂₅(α=0) < ω₂₃, but the transmission in general (torque, velocity, efficiency)
will still be acceptable. For α= const a uniform rotation of the driving shaft will
be followed by a uniform rotation of the driven shaft, too.
[0191] This joint is based on the friction of fluid between the closely adjoining (concentric)
spheres and therefore it will be called the
hydraulic multisphere friction joint. The heat generated by this friction joint can easily be transferred to the surrounding
water.
[0192] [Hydraulic couplings for α≡ 0 (for general mechanical engineering) based on fluid
friction can be made as "intermigled" either disks or cylinders.]
[0193] The third hydraulic device will first be presented in its cylindrical version (coupling)
and then in the spherical one (joint).
[0194] There is the inner cylinder C23 with axial external grooves G23 and coaxial outer
(hollow) cylinder C23 with axial internal grooves G25 (both cylinders may also have
transverse vanes across the grooves), which cylinders are connected to the shafts
23 and 25, respectively, Fig. 47. The set of cylinders is enveloped by the sealed
stationary cylindrical housing filled with fluid or, simply, the outer cylinder is
sealed and filled with fluid serving thus as a (revolving) housing.
[0195] Now, the rotation of the inner or driving cylinder C23 makes it that the fluid in
its grooves G23 gets both peripheral velocity (due to rotation) and radial outward
velocity (due to the centrifugal force) whereby it is thrown into the grooves G25
of the outer cylinder C25 which is thereby rotated in the same direction as the inner
cylinder. The process is continuous whereby the "new" masses of fluid keep being whirled
into the outer grooves G25 while the "old" masses found there (which have alreaady
delivered their energy to the outer cylinder) keep being expelled therefrom and returned
to some successive inner grooves G23, etc. Thus, during one revolution of the cylinder
C23 a considered mass of fluid gets to be several times whirled to and returned from
the external grooves G25 which means that rather high torques can be transmitted by
this coupling. This coupling can be generally applied in mechanical engineering.
[0196] To make a simple joint out of this coupling, all that should be done is to transform
the cylinders C23 and C25 into the inner sphere S23 with external "meridional" grooves
SG23 and outer (hollow) sphere S25 with internal meridional grooves SG25, resp. ("poles"
of meridians lie on the horizontal axes of shafts), with the outer sphere being pivotal
around the vertical axis v = v₅ through the common center C of spheres for which reason
it is provided with the opening OP in the forward spherical angle ϑ
OP, Fig. 50. The housing is made of two calottes 551 and 552 in the usual way.
[0197] Owing to the above modifications, the coupling has become a joint that can be used
both for α= 0 and α> 0. It will be called the
sphere hydraulic whirl joint.
[0198] For α= 0 the meridional internal and external grooves SG23 and SG25, resp., are "parallel"
and the situation is basically the same as with the cylinder hydraulic whirl coupling.
[0199] For α > 0 the said grooves are, however, at the angles α and -α in the zenith and
antizenith positions, resp., and zero in horizontal positions so that a given groove
SG23 imparts a changing amount of torque to the sphere S25 during one shaft revolution
but since there is a number of active grooves SG23 at different positions the total
amount of torque received by the sphere S25 is constant (for α= const) and thus for
a uniform ω₂₃ there is also a unifrom ω₂₅ (with ω₂₅ < ω₂₃ due to the slip).
[0200] To increase the torque transmitted by the hydraulic multisphere friction joint one
may artificially increase the roughness of its spheres by providing them with ribs
transverse to the fluid flow. This actually yields the (meridional) "grooves" on the
surfaces of spheres and thereby the fourth hydraulic joint is obtained which is a
combination of the second (friction) and third (whirl) ones. Namely, by letting the
centrifugal force to whirl the fluid from the driving to the driven spheres only,
it is but the external surfaces of the driving spheres and internal surfaces of the
driven ones that are ribbed or grooved (whirling) while the internal surfaces of the
driving spheres and external surfaces of the driven ones are ribless or grooveless
(friction). Since the whirling is preponderant this joint will be called the
multisphere hydraulic whirl joint.
[0201] Since with the hydraulic joints described the driving and driven shafts are in no
direct (mechanical) contact (the contact is only hydraulic) - these joints are self-adjustable
to some slight misalignments of the "systems" of the driving and driven shafts. For
the same reason they also easily endure all kinds of vibration (axial, transverse,
torsional) and even act as a damper to them (or divide the system in two subsystems).
Therefore, generally no flexible coupling 292 is necessary between these joints and
the propeller-shaft bearing 34.
[0202] Besides, due to their slip the hydraulic couplings act also as some relief elements
in the case of overload.
[0203] However, the above good properties of the hydraulic joints are considerably reduced
by a relatively poor efficiency of theirs (due to the slip, etc.) which is in particular
emphasized for α=α
m. Still, if the efficiency is more or less acceptable for α= 0, then it may be acceptable
generally since the running at α=α
m gets to be occasional only.
[0204] To note is here that, on the contrary, the efficiency of the gear joints is not only
high but is also invariable with α (while the efficiency of the universal joint is
also slightly less at α
m than at α= 0).
[0205] By proceeding the comparison, let us note that it is only the gear joint that allows
the driven-shaft (output) velocity ω₂₅ to be greatly different from the driving-shaft
(input) velocity ω₂₃, ω₂₅

ω₂₃, which is established simply by the gear ratio. With the universal joint the
average output velocity is the same as the input one. With the hydraulic joint the
output velocity is slightly lower than the input one (slip). However, for a uniform
input velocity and for α= const > 0 the output velocity is uniform, nonuniform and
uniform for the gear, universal and hydraulic joints, respectively.
[0206] Besides, it is only the gear joint that enables the reversibility within the joint
itself.
[0207] The shafts 23 and 25 are necessarily coaxial with the universal and hydraulic joints.
The gear joint may, however, have the shafts either coaxial or displaced.
General notes:
[0208]
(a) When sailing in very shallow waters it is convenient to raise somewhat the propeller
in order to prevent its hitting the ground. Considering Figs. 1 and 2, this can be
achieved by inclining forward the stock 3 (around the joint 5) by some angle and thereby
by inclining forward also the curved lever 33, propeller-shaft bearing 34 and propeller
26 by the same angle (and thereby by raising the latter). This can be done with the
universal joints 5 (1st variant) and hydraulic joints if made universal (5th variant).
(b) Considering the gearbox joint 5, the axes v₂₃ of the driving shaft 23 and v₂₅
of the propeller shaft 25 are parallel (or coaxial) and generally horizontal while
the axis v₅₁ (= v₅ = v₃₃₁) of the joint stock 51 is perpendicular to them, β₅₁₋₂₃
= 90°. This, however, is by no means necessary since the said angles affect only the
cone angles of the bevel gears G₁,...,Gn so that no particular difficulties should be met in producing the gearbox joints
with the shaft line inflected in them. This may be applied to the V-drive, Fig. 49
(h = horizontal), where, among other things, the gaerbox joint in hand makes it that
the propeller shaft 25 is now horizontal so that the full propeller's thrust force
Fp is used for propulsion (rather than its horizontal projection only - which is the
case of the usual lay-out where the propeller shaft 25 is a straight extension of
the inclined driving shaft 23).
(c) The gears of the gearbox joint are G₁, G₂,..., Gn (nmin = 3, nmax = unlimited; in stearing, the meshing point Gn-1,Gn "walks" on the circumference of the pitch diameter of Gn-1). If necessary, however, this set may be followed by the secondary set of (spur,
bevel, planetary, etc.) gears G1̋, G2̋, ..., Gn̋. An example is given in Fig. 50.
(d) As a rule, the thrust force is taken by the thrust collar 342 and transmitted
through the PSC 331 to the ship's stern 11. Still, a small ("parasitic") amount of
thrust gets to be imparted through the propeller shaft 25 to the joint 5. The gearbox
joints (and also some of the universal joints) are, however, very susceptible to axial
loads. Therefore, between the propeller-shaft bearing 34 and the joint 5 there is
fitted either a flexible coupling or a spline or a ball-and-trunion universal joint
(working with practically a zero angularity), etc. which makes it that the joint 5
does not suffer from that thrust force. Misalignment and vibration are alleviated
thereby, too.
[0209] Similar elements may be built in the very joint 5. For example, the spline 515 within
the bearing 522 (held by the bush 514 in the joint stock 51) in Fig. 34 not only reduces
the parasitic thrust imparted to the joint but also makes it that the said thrust
is passed around the meshing point of the wheels G
n = G₄ and G
n-1 = G₃.
(e) Two protectors (shields) have been met so far: joint protector 151 and window
protector 171. For the good of a general protection, however, the whole system of
the joint housing 55 together with the PSC 331 may be protected as well.
[0210] There is a number of ways to build these "system protectors".
[0211] One of them is to conceive the system protector 191 as a "housing" to the PSC 331.
Thus, in Fig. 51 there is the forward stationary outer part (calotte) 191F of the
system protector which is fixed to the tunnel 55T in the guide 55TG (the design is
otherwise an RSPC similar to that in Fig. 35) while the aft turning inner one (calotte)
191A is so to the propeller-shaft bearing 34 and curved levers. The two calottes 191F,
191A are sealed (seals 62Mʹ, ESʹ). The joint 5 may possibly have the same kind of
housing (parts 551, 552) of smaller dimensions (not shown in Fig. 51). The joint in
Fig. 51 may be of any kind (universal, gear, hydraulic).
[0212] For a further illustration, in Fig. 12 there is a simple one-part system protector
191 (dashed lines) which is a stationary streamlined protrusion (hood) from the stern
11 of ship that is provided with the window 191W to allow the propeller-shaft bearing
34 to perform its steering turning. Then, in Fig. 44 there is the aft turnable protector
191A fixed to the jacket 33J. Similar protectors may be applied to the other designs
as well.
[0213] A further hermafrodite design of our "straight shaft line rudder propeller ship installation"
is obtained by the following consideration.
[0214] The designs in Figs. 19 and 20 are the 2nd variant RSPCs with horizontal access 160
(tunnel 55T). In this case the inter-guide access (IGA) from forward to the joint
5 is necessary (α
IGA > 0, see Fig. 15) and therefore the circular plate 6 with the guides 56 has been
applied there since a horizontal access is not feasible with the riding band 6BR.
[0215] Therefore, to apply the riding band 6BR in this case, too, there is the design in
Fig. 52 which holds for larger ships and where the cone-shaped thick jacket 33J (substituting
for the curved levers 33, 33L) is fixed to the band (tube) 6BR riding on the stationary
tube 55V (or inner housing) that is fixed to the enlarged outer housing 55D which
is extended into the horizontal tunnel 55T (access 160D) carried by the structural
tunnel guide 55TG. Besides, there is the lower stern extension or stool ST to support
the outer housing 55D.
[0216] The upper portion of 55D provides enough room for the access 160 (from above) to
the inner housing (vertical tube) 55V (namely, the general access 160D to 55D (through
the tunnel 55T) is horizontal while the access 160 to 55V is vertical). Besides, the
outer housing 55D yields (together with ST) a streamlining form which is continued
into the jacket-33J supported system protector (shield) 191A down to the propeller
26.
[0217] The steering gear 32 turns the joint stock 51 by the quadrant SC and then, by the
arm ASC passing through the window W55 in the tube 55V, the riding band 6BR itself;
the tube 55V has also the usual window 5510 for the arm 53 (33J, 6BR and 55V, 55D,
55T belong to the 331T and 331S, respectively).
[0218] The riding band 6BR with its seals 62EU and 62EL (which are responsible for the windows
W55 and 5510) is not just a sealing element here since the propeller-supporting jacket
33J is fixed to it whereby it is involved in the 331T and therefore is built as a
strong unit supported by the foothold 6FH of the stationary tube 55V. Therefore, this
band may also be considered as the turning part 552 of the housing (6BR = 552) while
the tube 55V itself is its stationary part (55V = 551) whereby a transformation into
the 3rd variant is obtained.
[0219] The tunnel guide 55TG may be provided with the cover 55TC for the substitution of
the RSPC afloat (see Fig. 58,a and related text).
[0220] Designs with vertical tubes in Figs. 40-43 are the RSPCs with vertical access 160
(ladder LD).
[0221] While Figs. 40, 41 are the "through-hull" cases, Figs. 42, 43, 52 are the "outside-hull"
ones.
[0222] The through-hull case as in Fig. 41 can be made also with a stationary stern tube
24 if the structural tubes 35 and 35L are wide enough (or if they are elliptic with
the greater axis being longitudinal) to allow horizontal shifting of the tube 551
in them for its bush 55B to be shrunk on the stern tube 24 after which a radial (and
radially adjustable) bearing to 551 is fitted in the tube 35. Another way is to have
"normal" tubes 35 and 35L and two-part tubes 551 and 552 with their upper parts being
inserted (from above) through the tube 35 and connected to the lower parts (which
are generally outside the tube 35) only after the bush 55B of 551 has been shrunk
on the stationary stern tube. The above ways are applicable also when the outside-hull
cases (such as that in Fig. 42) are transformed into the inside-hull ones.
[0223] To note is that the gearbox joint 5 as a whole can be easily substituted with the
vertical-access compacts. For this, the joint stock 51 should not be fixed to the
ambient tube (551 or 552 in Figs. 42 or 43, resp.) directly. Rather than that, it
should be (together with the gear complex G₂, G₃,..., G
n) put in a "cage" CG, Fig. 53, that is slid downward in the vertical guides GCG in
the ambient tube (by overriding the ladder LD); when on the bottom of the tube and
fixed, its input gear wheel G₂ meshes with the (waiting) input gear G₁; then the (preferably
flexible) coupling C25 of the output gear wheel G
n and the (waiting) output (propeller) shaft 25 are connected; if G₁ is contained in
the cage complex, then a similar coupling should be between it and the (waiting) input
shaft 23. The guides GCG and the seating of the cage should be precise.
[0224] An additional hermafrodite design of the gearbox joint is presented in Figs. 54 (sketch)
and 55 (embodiment) where the stationary part 551 of the joint housing is a short
vertical tube closed with the upper and lower covers (a sphere or similar element
may be applied, too); for the propeller shafting 25i,25 to pivot by ±α
m, this housing part is provided with the usual after window 5510; at its forward side
it is provided with the bush 55B whereby it is shrunk on the stern tube 24. The external
turning (pivoting) housing part 552 is generally of the same shape but is somewhat
larger and is provided with the forward window 552W so that it embraces completely
the stationary part 551 except for the said window 552W whereby it rides (in its pivoting
by ±α
m) over the bush 55B. The parts 551 and 552 are aligned by the joint stock 51.
[0225] The window 552W is covered by the arced plate 6F that is fixed to the bush 55B and
therefore is stationary. The guides 56F of the arced plate 6F are fixed to the turning
part 552. The angular widths of the window 552W, arced plate 6F and guides 56F are
±α
w = ±(α
m+β₁), ±α
6F = ±(2α
m+ + β1́) and ±α
56F = ±(3α
m+β1́), resp., so that the arced plate 6F covers the window 552W in all of its positions.
[0226] There are the window seals S1, S2, S3 (for 552W) and S4 (for 5510) which circumvent
the respective windows and thus have both horizontal and vertical stretches (the angular
distance of vertical stretches is ±(2α
m+β1́).
[0227] The seals S3 (between 551 and 552) and S2 (between 552 Lnd 6F) are fixed to the turning
part 552, the seal S1 (between 6F and guides 56F) is so to the guides 56F. Hence,
all of these seals turn with the turning part 552 and thus also with the window 552W
(S3 rubs against 551, S2 and S1 do so against 6F).
[0228] The seal S4 (between 552 and 551) is fixed to the stationary part 551 and rubs against
the turning part 552.
[0229] For the external water to penetrate into the joint 5, it should pass through S1,
S2, 552W, S3, S4, 5510 so that the joint housing is practically waterproof.
[0230] The chambers between the seals S3-S4, S2-S3 and S1-S2 may be filled with oils from
respectively three header tanks with pressures p
3,4 > p
2,3 > p
1,2 > p
s.w. = pressure of surrounding water.
[0231] A simpler case is with 56F, S1 and S2 omitted and only chamber S3-S4 filled with
header tank oil. The other both simplified and more elaborated designs are possible
as well.
[0232] It is seen that this is the 3rd variant of the installation (since there are two
parts of the housing) but with the forward window 552W of the turning part 552 which
reminds of the 4th variant. To note is, however, that the turning part 552 embraces
completely the stationary part 551 (no dividing plane has been applied to the housing
to obtain the two housing parts; except for their windows the two housing "parts"
are two complete housings) and it is exactly for that reason that the arced plate
6F covers (within the window 552W) the solid wall of the stationary housing part 551
rather than a hollow entrance to the joint - which presents the main difference (and
a very convenient one) between this hermafrodite "3rd & 4th" or "capsular" variant
and the pure 4th variant.
[0233] The relationship to the 4th variant makes it that the turning-part window 552W may
also be protected by the forward-window protector 171F with face seal 172F and boot
seal 174F (cf. Fig. 39); the protector 171F may be fixed either to the stern 11 (strut
STR) or to the bush 55B. In addition, there may be applied also the joint protector
151.
[0234] Fig. 56 is an embodiment of the capsular variant with the protector 171F fixed to
the bush 55B (which is shrunk on the tube 24 extending from the strut bearing 244).
[0235] With the "capsular" variant, the shafts 23 and 25i,25 may be either coaxial (a =
0) or non-coaxial (either a > 0 or a < 0 ) since there is no horizontal seal 62E to
be located between shaft 23 and shafting 25i,25 (requiring a > 0 - as with the lower-upper
versions of the 3rd variant, cf. Fig. 38).
[0236] As a matter of course, with the capsular variant the bush 55B may be substituted
by the connecting element 55E as well.
[0237] In general, the reversibility can be provided
- either by the engine 2 being reversible;
- or by fitting a reverse gearbox after the engine;
- or by applying the CP propeller (Fig. 22);
- or by making the gearbox joint reversible (Figs. 22, 23, 33-35, 40-44, 53).
[0238] In the first three cases the gearbox joint is not reversible and therefore is simple.
In the latter case it is more complex (additional gears, clutches, actuators, etc.).
[0239] Some additional reversible gearbox joints are shown in Figs. 55-57.
[0240] In Fig. 55, the gears G₁ and G1́ are supported by the arm A1 carried by the joint
stock 51 (A1 and 51 are not keyed; A1 is also connected to the housing part 551 -
which connection is not shown in the figure - and therefore is stationary). Gears
G₂ and G₃ freely revolve on the joint stock 51 and can be mutually connected/disconnected
by the clutch MDC.
[0241] Generally, the gear G1́ (that is freely revolvable and - by the actuator ACT - axially
movable on its supporting pin) is not matched with the gears G₁ and G2́ (dashed lines)
while the gears G₂ and G₃ are connected (clutch MDC engaged) - which means the run
ahead. The clutch MDC disengaged and gear G1́ matched with G₁ and G2́ - means the
run astern.
[0242] In Fig. 56, the gears G₂ and G₃ revolve freely on the sleeve SL1 on the joint stock
51. The gear G₂ can be connected with the sleeve by the multidisk (or other) clutch
MDC (AMDC, not shown in the figure, is the actuator of MDC). Drum DR is carried by
the stocks SS of the satellite bevel gears SG fixed in the sleeve SL1 and thus revolves
with the sleeve SL1. It can be blocked by band BD (ABD is hydraulic or other actuator
of BD). Satellite gears SG are matched with the bevel gears GG₂ and GG₃ fixed to G₂
and G₃, respectively.
[0243] Now the neutral position, ahead run and astern run are obtained for AMDC-ABD being
idle-idle, active-idle and idle-active, respectively.
[0244] To note is that the bevel gears SG, GG₂, GG₃ may be substituted by spur gears, cf.
Fig. 57. In this case the astern drive speed is reduced to n(G₃) = n(G₂)·D(GG₂)/D(GG₃)
= n(G₂)·z(GG₂)/z(GG₃) (where n = RPM, D = diameter, z = number of teeth).
[0245] The arrangement of the satellite gears SG with the drum DR braked by band BD and
the rest is met in a number of gearboxes. Likewise, the other "borrowings" (to implement
the neutral-ahead-astern run) may be applied to our gearbox joint as well.
[0246] It is worthwhile to note in Figs. 55 and 56 that the gear G₁ is held by the stationary
arm A1 carried by the joint stock 51 while the driving shaft 23 is connected to it
by the flexible coupling CG₁. This, together with the flexible coupling 292 between
the shafts 25i and 25 makes it that the gearbox joint 5 as a whole is well protected
(vibration, misalignment, etc.) both at the input (CG₁) and output (292) - which may
be set forward as a generally advisable measure.
[0247] The shaft 25i is hollow in both of the mentioned figures. This shaft, together with
the gear G
n = G₄ and the forward "half" of the flexible coupling 292, is carried by the axle
A4 that is held (cf. arm A2 in Fig. 55) by the joint stock 51. (This is similar to
the case of Fig. 24 except that the arm 3A is forged there with the joint stock 51.)
[0248] Thus, the joint stock 51 carries all the gears G₁,...,G
n.
[0249] The turning of the joint turning assembly is performed through the bearing LZ and
wedges WD, W1 in Figs. 55 and 56, respectively.
[0250] To note is that some compacts can be substituted with the ship afloat.
[0251] For example, in the case of the horizontal-tunnel compacts, the shaft line is first
disconnected for the tunnel guide 55TG to be closed with the cover 55TC, Fig. 58,a,
and then the old compact is pulled out and the new one inserted. With the new compact
in and the cover 55TC off (in order to connect the shaft line) there is a slight leakage
around the tunnel 55T only until the seals in the stuffing boxes 55SB are tightened
(or until the other sealing devices applied are fixed). The leakage may be greately
reduced if the tunnel 55T and its guide 55TG are made slightly coned (so that the
leakage practically vanishes when the tunnel has been completely inserted). The coning
may relate either to the whole length (Fig. 58,b) or only to the forward end of the
tunnel and guide (Fig. 58,c).
[0252] Then, the compacts with tunnelless housings can also be substituted while the ship
is afloat.
[0253] For this reason, the (full or hollow) connecting element 55E of the housing in Fig.
59 (which element substitutes for the housing bush 55B and carries the driving shaft
23) is ended with cone CN that, in mounting the compact (by its horizontal shifting),
is firmly seated in its coned bearing CNB (in the ship's stern) by tightening the
nut NT (which is done from the inside of the hull).
[0254] In dismounting the compact with the ship afloat, the (preferably flexible) coupling
292F is first dismantled, then the protective nylon (or other) bag NB is fitted (to
protect the fore end and bearing B23 of the shaft 23 when in water), the cover CTN
(put in the gap GP between the shafts) is fixed to the tunnel TN whereupon the compact
is shifted horizontally backward (dismantling) while the tunnel TN is getting filled
with external water. (The cover CTN may have some screws whereby the initial push
is given to the connecting element 55E if its cone has stuck in the bearing CNB.)
[0255] In mounting, the (new) compact is shifted horizontally forward till its cone CN sits
(like a cork) in its bearing CNB (the cover CNT may have a viewing glass for inspection),
then the tunnel is drained (opening DR) and the cover removed, whereupon the nut NT
is put in its place and tightened, the nylon bag NB removed and the coupling 292F
fixed.
[0256] [When not used, the tunnel TN may be shifted backward (dashed lines). Depending on
the type of the coupling 292F, the shaft 23A may or may not be shifted axially.]
[0257] Fig. 60 shows an RSPC (similar to that of Fig. 38) with the connecting element 55E
provided with the channels CLB for lube oil, for oil (air) to actuate the clutches
MDC, etc. (the nut NT is provided with "sprockets" SPR with sufficient room in between
to connect the hoses HS to the channels CLB; the axes of the cone CN and driving shaft
23 are displaced).
[0258] The tube 552T (fixed to the turning part 552) is as long as to make it that, on an
unloaded draught (and possibly with the ship trimmed by the head) the radial bearing
36H and double slider coupling 513 are near the water level so that they can be manipulated
(opening/closing the buckle bearing 36H, disconnecting/connecting the double slider
coupling 513 and pulling up/down the steering stock 3) from a raft (without the aid
of a diver).
[0259] The wedge WD connects the turning part 552 with the joint stock 51 so that the joint
turning assembly and the propeller supporting elements (bearing 34, jacket 33J, etc.)
turn together.
[0260] [The steering gear 32 (that turns the steering stock 3, not shown in Fig. 60) is
on (or near) the stern deck; 33CV is cover to 33J to mount the flexible coupling 292;
33FL and 55FL are "filling bodies" fixed to 33J and 551, resp.]
[0261] Full lines and full lines plus dashed lines present the outside-hull and through-hull
cases, resp. (in the latter case it is only the stock 3 that is passed through the
tube 35 so that the said tube may be quite narrow).
[0262] If, for a good access of water to the propeller, a well 120 is formed before it,
Fig. 61, for which purpose the driving shaft 23 is let to stretch considerably behind
the stern tube 24 making it necessary to provide the strut bearing 244 just in front
of the propeller 26, then the situation is generally as follows:
(a) Strong strut bearing 244 substitutes for the stern tube 24 and thus the bush 55B
of the joint's housing 55 is shrunk on it (or on its aftward extension); or, the stern
tube 24 is extended from the stern 11 and passed through the strut bearing 244 so
that its end carries the bush 55B - as in Fig. 56. In both cases the bush 55B may
be substituted by the connecting element 55E.
(b) Strong strut STR provides supports to the rudder stock 3, attachment 159 of the
housing 55, etc. and yields some general protection to the joint 5 (in ahead running)
substituting thus for the stern (transom) 11 (additionally, it may be used also as
an access to the joint 5).
[0263] Points (a) and (b) indicate that a number of the previous designs can be mounted
on the strut bearing 244 and to the strut STR.
[0264] For example, in Fig. 61 there is the design of Fig. 42 fitted to them. If the aftermost
part 11A of the stern is bolted (or otherwise dismountably connected) to the main
portion of the stern, then this is an "outside-hull" case. If not, then the solutions
for the ""through-hull" cases are applicable (tubes 551, 552 inserted from above through
the tube 35 and then fixed to the joint; elliptical tube 35; etc.).
[0265] For course stability, the well 120 may be parted by a skeg whose lower edge may (dashed
line) or may not involve the shaft 23 (yielding thus a good shaft protection in the
former case).
[0266] A wide but hollow skeg may merge with both the strut STR and just mentioned shaft
protection and thus provide an access chamber to the joint (access horizontal or oblique).
[0267] In general, all the vertical and oblique access tubes 165 may be used as (or merged
with) the strut STR.
[0268] If, instead of the bush 55B, there is the cone-shaped connection element 55E (for
the purpose of substituting the compact while the ship is afloat), then the arrangement
is as in Figs. 62,a,b,c where the tube 24E connects the strut bearing 244 and the
standard stern tube 24 (the forward end of 24E is inserted into 24). The tube 24E
contains the inner tube 24I with bearings BR1, BR2, BR3, BR4 and driving shaft 23A.
By the thread screws TS1 and TS2, the inner tube 24I is connected, at its aft and
fore ends, with the forward extension 55EX of the cone-shaped connecting element 55E
and stationary tube 24E, Figs. 62,b and 62,c, respectively.
[0269] When dismounting the compact, the tube 24I is first turned (by the nut NT and counter-nut
CNT blocked to it or otherwise) and thus shifted (together with the shaft 23A and
its bearings BR1-BR4) forward (on the threads TS1 and TS2) whereby 24I and 55EX and
also the spline SPL get disconnected (the short shaft 23B has been previously taken
out of the shaft line). Then, while the spline SPL and its chamber CSP are being well
greased (through pipes and channels PCH), the old compact is taken out.
[0270] When the new compact, provided with a protector on its female spline-SPL part, has
been put in the cone-shaped bearing CNB, then the tube 24I is turned in the opposite
direction and thus shifted (together with the shaft 23A and its bearings) aftward
(on the thread ST2) whereby 24I and 55EX get connected (thread ST1) while also the
said protector is pierced and spline SPL gets connected which is followed by the cone-shaped
connecting element 55E getting tightened in its bearing CNB (by tightening the nut
NT against 24E so that the tubes 24I and 24E get to be extended and compressed, resp.)
[0271] Pipes and channels PCH serve for greasing, flushing, etc. the spline SPL and its
chamber CSP; SHO is a streamlining hood; stock 3 is connected with the turning part
552 by a double slider clutch or otherwise; strut STR and housing 55 (and also stock
3) may form a streamlined assembly.
[0272] Considering the connection of the joint 5 with the ship's stern, there is a general
remark to the case of the joint's housing 55 being only shrunk (by its bush 55B) on
the stern tube 24 (Figs. 6, 24, 38, etc.). Namely, the housing 55, jacket 33J and
propeller 26, taken together, appear then as a cantilever (Grimm's shaft) with some
deflection at its free end.
[0273] A general solution to this problem is to provide the housing 55 with respectively
the lower and upper bearings 55L and 55U around the common axis v - as in Fig. 56
where the strut STR holds the housing 55 like a "wrench" (55L and 55U are "radial"
housing bearings providing the counter-tumbling moment, the cantilever's weight is
still mainly transmitted by the bush 55B to the stern tube 24). If the housing is
close to the stern (no strut case) then the lower and upper housing bearings are held
by the lower skeg and stern stem, respectively. The other solutions are possible as
well (for example, the buckle bearing 36H in Fig. 60 substitues for 55U).
[0274] The "wrenchlike" holding of the housing 55 is generally recommendable.
[0275] Let us conclude by giving a bird's eye view of this patent application (referring
mostly but not necessarily to the gearbox joint variants):
(a) The fact is that the Z-drive is rid of the usual (horizontal) stern tube (the
fixing of the upper part of its vertical cantilever "stem" (tube) is what stands in
lieu of the stern tube);
[0276] Then, even though our actual approach had been quite different, what in the final
account has been done here may be described as follows:
(b) First, the upper gearbox of the Z-drive has, say, been lowered to (merged with)
the lower one cancelling thus the vertical "stem" (main part of the "leg") of the
Z-drive and yielding thereby both our gearbox joint and a practically horizontal
shaft line;
(c) Then, the resulting horizontal shaft line has been "put back" into the usual stern
tube - yielding thus the drive proposed.
[0277] Hence, historically, State (a) may be considered as an "excursion" of the shaft line
from the "standard" stern tube (a deviation from the classical "direct drive" involving
the stern tube) in order to reach the "rudder propeller" drive that inherently calls
for a vertical pivoting element ("stem"). Step (b) (cancelling the "stem" by introducing
the "joint" as its substitute) enables us to make Step (c) (to "get back into the
stern tube") and thus to restore the "classical" direct drive - but still retaining
the "modern" achievement of the "rudder propeller" steering (which now appears as
a novelty to the direct drive).
[0278] Once the shaft line firmly back in the stern tube, the installation obtained is inherently
able to transmit greater power ratings than the Z-drive whose shaft line (its vertical
cantilever that, at its lower end, receives the horizontal thrust) is literally "hanging"
in the water where, in addition, it is heavily exposed to the floating debris, etc.
(while the closeness of our gearbox joint to and its connection with the stern tube
and stern of the ship in general - yields a "natural" protection to it).
[0279] Therefore, at this stage we may disregard the Z-drive (and thus discontinue its comparison
with the drive obtained). We may simply state that we now have the classical direct
drive (horizontal shaft line, stern tube, etc.) plus the rudder propeller eliminating
thus the rudders which have been unavoidable with that drive so far - hence, that
we have a drive that is only to be wished for pushboats, tugs and other vessels requiring
an increased steering capability.
1. Ship installation with the rudder propeller driven by a generally horizontal shaft
line together with specific joints and propeller-shaft carriers thereto, characterized
by
the engine (2) being installed in its usual place on the floor of the machine
room and then the straight shaft line being conducted generally horizontally with
the joint (5) being fitted in it just after either the stern tube (24) or the strut
bearing or their equivalents, the joint (5) with the incoming driving shaft (23) and
outgoing propeller shafting (25,25i) being such that it has at least one axis of angularity
(v₅) which is generally vertical so that it enables the steering angle (α) in the
horizontal plane between the pivoting propeller shaft (25) carrying the rudder propeller
(26) one one hand and the stationary driving shaft (23) on the other one
as well as by the propeller shaft (25) being supported by the propeller-shaft
bearing (34) held by the propeller-shaft carrier (331) consisting of its turning
assembly (331T) that holds the propeller-shaft bearing (34) in an unyielding way and
of its stationary assembly (331S) fixed to the ship's stern (11) either directly or
through the stern tube (24) or through the stationary part (551) of the joint's housing
(55), etc., and by the said turning and stationary assemblies, while themselves uncompliable,
being connected pivotally around the propeller-shaft carrier's (331) generally vertical
axis of pivoting (v₃₃₁) that is coincident with the axis of angularity (v₅) of the
joint (5)
while the turning assembly (331T) is for steering purposes turned either manually
or by the steering gear (32) fitted in a number of places, such as on or below the
deck, on the stern tube (24), on or in the housing (55) of the joint (5), etc.
which all, inasmuch as a universal joint (5) is applied that has an infinity
of axes of angularity and that is supported by and revolving with the shafts - is
denoted as the first variant of the installation
whilst, in the case of the simple gear joint (5) with only one axis of angularity
(v₅), which joint is enclosed in the housing (55) that is either wholly stationary
or partly stationary and partly turning or wholly turning around the joint's generally
vertical axis of angularity - is denoted as the second, third and fourth variant of
the installation, respectively,
and, in the case of the hydraulic joint (5), - is denoted as the fifth variant
of the installation.
2. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claim 1, characterized by
the turning assembly (331T) of the propeller-shaft carrier (331) consisting
of one or more curved, straight or similar lever(s) (33, 33L) or other rigid carrying
means which are
either fixed to the vertical rudder stock (3) supported by and pivoting in the
radial and axial bearings (36) and (37), respectively, in the ship's stern (11), which
bearings belong to the stationary assembly (331S) of the propeller-shaft carrier (331)
or the said lever(s) or carrying means are by their hub(s) (330, 330L) or otherwise
made pivotal around the stationary vertical pin(s) belonging to the stationary assembly
(331S) which are
either pin(s) (111, 111L) fixed to the stern (11) directly or through the cantilever
beam(s) (119), 119L) or
pin(s) (241, 241L) fixed to the arm(s) (242, 242L) carried by the stern tube
(24)
or pin(s) (541, 541L) fixed on the housing (55) of the joint (5) or its stationary
part (551)
or in a mixed way
or in the way that the mentioned pins are fixed to the said levers and carrying
means and thus belong to the turning assembly (331T) while instead of the hubs there
are bearings of the said pins belonging to corresponding elements of the stationary
assembly (331S).
3. Ship rudder-propeller installation with specific joints and propeller-shaft carriers
after claims 1 and 2, characterized by
applying the simple gear joint (5) to be also called the gearbox joint consisting
of the first pinion (G₁), fixed to the driving shaft (23) that is followed by a train
of bevel and eventually also spur or worm or planetary gears with the last but one
gear (Gn-1) being a bevel gear with the vertical axis (vn-1) around which the joint stock (51) is built up and which axis, now both the joint-stock
axis (v₅₁) and axis of angularity (v₅) of the joint (5) itself, coincides with the
axis (v₃₃₁) of pivoting of the propeller-shaft carrier's (331) turning assembly (331T)
and thus with the common axis (v) while the intermediate propeller shaft (25i) carrying
the last bevel gear wheel (Gn) has generally horizontal axis coinciding with the axis of the propeller shaft (25)
since these shafts are connected either directly or by a sline (255), etc.
so that in the steering turning the meshing point of the last and the last but
one bevel gears travels on the circumference of the last but one gear (Gn-1) for which purpose the external bearing (52) of the intermediate propeller shaft
(25i) is supported by the joint stock (51) by means of the curved arm(s) (53, 53L)
and bearing(s) (54, 54L) on the joint stock (51) or in another way which enables the
propeller shafting (25,25i) to perform the steering turning with respect to the joint
stock axis (v₅₁),
while the housing (55) of the gear joint (5) is either stationary by being fixed
to the stern (11) of ship and therefore is provided with a sealed horizontal aft slot
or "window" (550A) to allow the outgoing propeller shafting (25,25i) to perform its
steering turning - which corresponds to the second variant of the installation;
or is made of two parts (551) and (552), that is, two calottes, two cylindrical
vessels, tubes or so, whereby in the steering turning the turning part (552) turns
on or in the stationary part (551) provided with the aft window (5510) and lets the
outgoing propeller shafting (25,25i) pass aft through it normally while the two parts
of the housing are sealed against one another - which relates to the third variant
of the installation;
or it is a one-part housing that is fixed to the propeller-shaft carrier's (331)
turning assembly (331T) so that it performs the steering turning with it and is therefore
provided with a sealed horizontal forward "window" (550F) to enable its riding in
the steering turning over the revolving driving shaft (23) that is stationary in space
- which corresponds to the fourth variant of the installation.
4. Ship rudder-propeller installation with specific joints and propeller-shaft carriers
after claims 1, 2 and 3 and according to the second variant, characterized by
the joint (5) being in a stationary one-part housing (55) fixed to the ship's
stern, which housing is provided with the aft horizontal slot or "window" (550A) that
is sealed
either with one or more arced plates (6) which by their collars (60) ride on
the propeller shafting (25,25i) and travel with it by the steering angle while being
either pressed by the mechanical or similar spring(s) (61) against the seals (62)
or acted on by the elastic selfadjustable seals or inflatable hoses or the like, all
of the said elements being located in the circular-arc guides (56)
or with a full-circle band (6BR) which rides on the propeller shafting (25,25i)
and travels with it by the steering angle while being sealed against the stationary
housing (55) above and below the propeller shafting with the horizontal lip rings,
O-rings, rings with grooves, Newark seals or any similar elastic rings or packings
(62E) being fitted in the horizontal or "equatorial" full-circle guides
or, additionally or alternatively, with the face seal (172A) which encompasses
the window (550A) from outside and is supported and pressed against the housing (55)
by the window protector (171A) which is a closed structure protruding from the near-by
propeller-shaft carrier's (331) turning assembly (331T)
as well as with one or more boot seals (174A) in the said window protector which
are fixed to the rim of the window on one hand and, on the other one, are so either
to the collar (175A) on the propeller shafting (25,25i) or to the inside of the window
protector or to the turning assembly (331T) within the window protector
while there may be one or more boot seals (68) in the housing (55) fixed both
to the housing and collars (660) on the propeller shafting so that they close the
window from inside.
5. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claims 1, 2 and 3 and according to the third variant,
characterized by
the joint (5) being in a two part housing (55), such as two calottes, two cylindrical
vessels, tubes or the like so that
the forward or lower/upper one (551), i.e. the stationary part is fixed to the
ship's stern (11) while
the aft or upper/lower one (552), respectively, i.e. the turning part lies on
or is located in the stationary one (551) and,
in the version forward-aft, is stretched somewhat forward beyond the main meridional
plane which is the transversal vertical plane in the joint stock (51) axis (v₅₁),
which axis coincides both with the common vertical axis of both housing parts and
the propeller-shaft carrier's (331) axis of pivoting (v₃₃₁), that is, with the common
axis (v), the two housing parts (551, 552) being sealed with the vertical ring or
similar seals (62M) fitted between the housing parts near or in the main meridional
plane and also by either the entry seal (ES) or the boot seal (555) connecting the
forward rim of the aft housing part (552) with the stern tube (24) and thus sealing
the very entrance in between the housing parts (551, 552), which boot seal is protected
by the boot seal protector (571) fixed to the stern tube (24) and stretched aft beyond
the main meridional plane where it carries the seal (571s) rubbing against the aft
part (552) while,
in the versions lower/upper or upper/lower, the two housing parts are sealed
with the horizontal ring or similar seals (62E) and entry seals (ES) fitted between
the driving shaft and propeller shafting which holds also for the two housing parts
(551, 552) being vertical tubes with the turning tube (552) with its foot (6F) either
hanging on the upper foothold (6FH) of the stationary tube (551) or being supported
by its lower foothold (6FH) where besides the said lower seals (62E, 62EL) there may
be exist also the seals (62EU) above the propeller shafting
as well as by the propeller shaft (25) or intermediate propeller shaft (25i)
passing regularly aft through the turning housing part (552)
with the propeller shaft space (570) between the turning part (552) and the
propeller-shaft bearing (34) being possibly closed by the jacket (57) so that
in the steering turning there turn together the propeller-shaft carrier's (331)
turning assembly (331T) with propeller-shaft bearing (34), then the propeller shafting
(25,25i) with propeller (26), jacket (57) and the turning housing part (552).
6. Ship rudder-propeller installation with specific joints and propeller-shaft carriers
after claims 1 through 5, characterized by
the horizontal ring (RG) being fitted in the circular horizontal guides (GRG)
fixed to the inside of the joint's housing (55) or its stationary part (551) and containing
the forward and aft bearings (BRF) and (BRA), resp., of the propeller shaft (25) or
intermediate propeller shaft (25i), which shaft bears the last gearwheels (Gn, Gń) of the gear joint (5) whereby the steering turning is enabled of the said shaft
(25,25i) and gearwheels (Gn, Gń) around the vertical axis (v₅₁ = v₅ = v) of the joint stock (51) since the axes
of the horizontal ring (RG) and its guides (GRG) coincide with that axis.
7. Ship rudder-propeller installations with specific joints and propeller-shaft carriers
after claims 1 through 4 and according to the fourth variant, characterized by
the joint (5) being in the one-part housing (55) fixed by attachment (335) to
the curved or other levers (33, 33L) or the propeller-shaft carrier's turning assembly
(331T) in general so that it undergoes the steering turning and therefore is provided
with the forward horizontal slot or window (550F) whereby it rides in the steering
turning over the rotating but in space stationary driving shaft (23)
while the said window (550F) is sealed
either with one or more arced plates (6) or a full-circle riding band (6BR)
as in the case of the aft window (550A) with the second variant
or, in addition or alternatively, with the face seal (172F) encompassing from
outside the window (550F) in all of its positions, which seal is supported and pressed
against the housing by the window protector (171F) which is a closed structure protruding
from the near stern (11) of the ship or its extension
as well as with one or more boot seals (174F) in the window protector which
are fixed to the rim of the window on one hand and, on the other one, either to the
collar (175F) on the driving shaft (23) or intermediate driving shaft (23i) or to
the inside of the window protector (171F) or to the ship's stern (11) within the protector
while there may be one or more boot seals (68) in the housing (55) which are
fixed both to the housing and the collars (660) on the driving shaft or intermediate
driving shaft so that they close the window from inside.
8. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claims 1 through 7, characterized by
the stationary housing (55) of the joint (5) or its stationary part (551) being
fixed to the ship's stern (11)
either by being shrunk by its bush (55B) on the stern tube (24) and/or fixed
to the stern (11) by the joint's access tube (165) and attachment (159)
or by being by its horizontal tubular extension or tunnel (55T) inserted and
fixed in the sealed structural tunnel guide (55TG) in which case the tunnel may contain
the quasi stern tube (24Q) or one or more bearings of the "open" driving shaft (23)
and even the engine (2) itself which may also be mounted on an open forward extension
(FE) of the lower side of the tunnel
or, if there is an oblique or other access tube (165) protruding from the stern
(11), then by being shrunk on the stern tube (24) and fixed to the said access tube
by some flange, face or similar connection (158)
or, if there is a vertical structural tube (55S) in the stern (11), then by
the "lowering tube connection" where the intermediate tube (55t) fitted in the structural
tube (55S) is, after the joint housing or its part has been shrunk on the stern tube
(24), lowered down into the housing (55) or its parts (551, 552) or hub (330), etc.
and then screwed, splined, keyed, etc. there, as the case may be,
or, if the stern or transom (11) is vertical, then by being either shrunk on
the stern tube (24) or supported by the stool (ST) that is an extension of the stern
and then, if of a tubular or similar form, by being held by one or more radial horizontal
bearings (36H) which may hold both stationary and turning parts (551, 552) or only
one of them
so that, in the described and similar fixing arrangements, a reducing-steering-propelling
compact or, in the case of tunneled or similar horizontal-access arrangements, a motoring-reducing-steering-propelling
compact is obtained, which compact, besides performing the said functions, can -
as a complete self-contained unit - be easily mounted into or onto and dismounted
from the ship's stern.
9. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claims 1, 3 and 8, charactrized by
the vertical stationary tube (551) being by its bush (55B) shrunk on the stern
tube (24) and held by the clamp, buckle or similar radial bearing (36H) fixed to the
stern (11) above the water level
as well as by that tube being embraced by the turning vertical tube (552) extending
from just above the bush (55B) to just below the radial bearing (36H), to which tube
is fixed either the cone-shaped jacket (33J) or the curved or other levers (33, 33L)
carrying the propeller-shaft bearing (34)
while the turning tube (552) is either hung on the foothold (6FH) of the stationary
tube (551) located just below the radial bearing (36H) or supported by such a foothold
located just above the bush (55B)
with, in any case, a horizontal seal (62E) or a set of such seals at the lower
end of the outer turning tube (552) blocking the access of external water in between
the tubes
and with the gearbox or other joint (5) being located on the bottom of the stationary
tube (551) and thus connecting the driving shaft (23) with the driven propeller shafting
(25,25i) for which reason the said tube is provided with the horizontal window (5510)
and also the ladder (LD) with access (160) to the joint (5)
while the steering gear (32) that turns the outer tube (552) is fixed either
to the stern (11) or to the radial bearing (36H) or to the stationary inner tube (551)
in which case it is meshed with the outer turning tube through the window (550U).
10. Ship rudder-propeller installation with specific joints and propeller-shaft carriers
after claims 1, 2 and 8 and according to the fifth variant, characterized by
applying the hydraulic centrifugal joint (5) consisting of the driving shaft
(23) carrying a set of inner blades (IB) which are longitudinal radial plates with
external semicircular contours and the driven or propeller shaft (25) carrying the
hollow sphere (SH) with longitudinal radial, to be called peripheral blades (PB) the
internal contours of which are also semicircular, the sphere (SH) and peripheral blades
(PB) possessing the forward opening (OP) and the two sets of blades being concentric
in the center (C) while having a small radial gap between their semicircular contours
as well as by the whole system being put in a two-part sealed spherical housing
consisting of the pivotal aft part (552) fixed to the propeller-shaft system and nonpivotal
forward part (551) so that the propeller shaft (25) and the aft part (552) can pivot
by the steering angle (α) around the vertical axis (v, v₅) through the center (C)
while the housing is filled with some heavy fluid so that in rotation of the
driving shaft (23) and its inner blades (IB) the fluid is thrown by the centrifugal
force into the sphere (SH) with its peripheral blades (PB) whereby a forced hydraulic
coupling of the two sets of blades is established so that the torque is transmitted
from the driving to the driven shaft.
11. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claims 1, 2, 8 and 10 and according to the fifth variant, characterized
by
applying the hydraulic multisphere friction joint (5) consisting of a set of
concentric spheres (B23) fixed to the driving shaft (23) possessing the aft opening
(OP) and a set of concentric spheres (B25) fixed to the driven or propeller shaft
(25) possessing the forward opening (OP), both sets of spheres being concentric in
the center (C) and the spheres being intermingled in the way that in the space between
two successive spheres of one set there is one sphere of the other set with the spheres
being close to each other
as well as by the whole system being put in a two-part sealed spherical housing
as with the hydraulic centrifugal joint of claim 10
while the housing is filled with some viscous fluid so that in rotation of the
driving shaft (23) and its spheres (B23) the torque is transmitted by the fluid friction
from the driving-shaft spheres (B23) to the driven-shaft spheres (B25) and thus to
the driven shaft itself.
12. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claims 1, 2, 8 and 10 and according to the fifth variant, characterized
by
applying the sphere or multisphere hydraulic whirl joint (5) consisting of one
or more inner spheres (S23) on the driving shaft (23), which spheres are provided
with external meridional grooves (SG23) and of one or more, resp., outer hollow spheres
(S25) connected to the driven or propeller shaft (25), which spheres are provided
with the internal meridional grooves (SG25), the "poles" of meridians lying in both
cases in the axes of the respective horizontal shafts, while the outer spheres (S25)
are pivotal around the vertical axis (v, v₅) through the common center of spheres
(C) for which reason they are provided with the forward opening (OP)
as well as by the whole system being put in a two-part sealed spherical housing
as with the hydraulic centrifugal joint of claim 10
while the housing is filled with some fluid so that in rotation of the driving
shaft (23) and its spheres (S23) the fluid is thrown from the inner-sphere external
grooves (SH23) into the outer-sphere internal grooves (SG25) and returned therefrom
several times during one revolution of shafts, hence it is being whirled, whereby
the torque is transmitted from the driving to the driven shaft.
13. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claims 3 and 8, characterized by
the gearbox joint (5) being easily substitutable due to the fact that it is,
as a whole, put in a cage (CG) that, in the precise vertical guides (GCG), is slid
down to the bottom of the ambient vertical-access tube (165) or housing (55, 551,
552) and fixed there
whereby its input gear wheel (G₂) gets meshed with the waiting input pinion
(G₁)
and after which the coupling (C25) is fixed connecting the output gear wheel
(Gn) with the output shaft (25i)
so that, to take out the gearbox, it is only the said coupling (C25) to be disconnected.
14. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claim 8, characterized by
the possibility to substitute the horizontally tunneled compacts while the ship
is afloat
for which purpose the shaft line is disconnected and then the cover (55TC) fixed
to the stationary tunnel guide (55TG) that is flooded during the substitution of the
horizontally shifted compacts whilst otherwise the cover (55TG) is removed and the
shaft line connected
with, upon removing the cover (55TC), a slight leakage of external water between
the tunnel and its guide only until the stuffing boxes (55SB) or other tunnel seals
are tightened
and with, to reduce the said leakage, both the tunnel and its guide being slightly
coned either all along their lengths or only at their forward ends.
15. Ship rudder-propeller installation together with specific joints and propeller-shaft
carriers after claim 8, characterized by
the possibility to substitute, while the ship is afloat, the compacts that are
shifted horizontally in mounting/dismounting
for which purpose the compact's connecting element (55E) is provided with the
forward cone (CN) to be seated in the coned bearing (CNB) of the ship's stern (11)
and tightened there from inside the hull by the nut (NT)
so that the substitution of compacts starts by removing the said nut (NT), by
fixing the tunnel (TN) to the coned bearing (CNB) and, upon disconnecting the shaft
line, by fitting the cover (CTN) to the tunnel whereby a closed tunnel room is formed
to be flooded during the substitution
while, after the substitution, the said room is drained, the cover (CTN) removed
and the nut (NT) tightened so that the cone (CN) of the new compact seats tightly
in the bearing (CNB) whereupon the shafts (23, 23i) are connected by the coupling
(292F)
with the fore end of the shaft (23i) and its bearing (B23i) of both the old
and new compacts being protected by the nylon or similar bag (NB) fixed to the front
side of the cone (CN) during the substitution.
16. Ship rudder propeller installation together with specific joints and propeller
shaft carriers after claim 15, characterized by
the possibility to substitute the compact carried by the strut bearing (244)
while the ship is afloat
owing to the stationary tube (24E) connecting the strut bearing (244) and the
stern tube (24) and containing the inner tube (24I) with the bearings (BR1, BR2, BR3,
BR4) of the driving shaft (23A)
as well as to the inner tube (24I) being connected by thread screws (TS1, TS2)
with the forward extension (55EX) of the cone-shaped connecting element (55E) in the
strut bearing (244) and the forward end of the stationary tube (24E)
so that, to dismount the compact, the inner tube (24I) is turned and shifted
forward whereby that tube (24I) and driving shaft (23A) get disconnected from the
said forward extension (55EX) and spline (SPL) of the compact shaft (23i) whereupon
the old compact is taken out
while, after inserting the new compact into its cone-shaped bearing (CNB),
the inner tube (24I) is turned in the opposite direction and shifted aftward so that
the tube (24I) and driving shaft (23A) get connected with the said forward extension
(55EX) and spline (SPL) of the driving shaft (23i) of the new compact, respectively.
17. Ship rudder propeller installation with specific joints and propeller-shaft carriers
after claims 1 through 7 and with the so-called "capsular variant" of the joint, characterized
by
the stationary housing part (551) of the joint (5) made as a short vertical
tube or similar element closed from above and below and provided with the aft window
(5510), which part is either shrunk by its bush (55B) on the stern tube (24) or is
by means of its substitute, that is the cone-shaped connecting element (55E) fixed
to the stern (11) or strut bearing (244),
while the turning housing part (552) supporting the propeller (26) and being
generally of the same form but somewhat larger, embraces the stationary part (551)
completely except that it is provided with the forward window (552W) whereby it rides
over the bush (55B) or its substitute,
the forward window (552W) being sealed by the stationary arced plate (6F) fixed
to the bush (55B) or its substitute, which plate is located in the guides (56F) fixed
to the turning part (552), the said guides and turning part (552) being also provided
with the window seals (S1, S2, S3) circumventing the window (552W)
while the stationary window (5510) is also provided with the seal (S4) circumventing
it,
the chambers between the said seals being filled with oils from overhead tanks.