[0001] The present invention concerns improvements in or relating to soap tablets.
[0002] According to the present invention there is provided a soap tablet having two opposed
substantially parallel major faces one of which has a protrusion therefrom the other
of which has a complimentary recess therein said one face and its protrusion being
coated with a layer of material which is impervious to water.
[0003] Preferably said layer is attached to said one face in such a manner that it can be
peeled therefrom. The layer may be formed from a plastics material sheet, the plastics
of which may be foamed. The layer may be preformed prior to coating the tablet.
[0004] Preferably said protrusion and recess each extend over the major portion of their
respective faces, leaving only a peripheral rim of the face at their outer edges.
[0005] An embodiment of the present invention will now be described by way of example only
with reference to the accompanying drawings in which:
Fig. 1 is a plan of a soap tablet;
Fig. 2 a front elevation;
Fig. 3 an end elevation;
Fig. 4 an elevation on the line A A of Fig. 1;
Fig. 5 an elevation on the line B B of Fig 1: and
Fig. 6 a section elevation on the line A A of a new and used tablet combined.
[0006] A soap tablet has a generally rectangular form and has parallel opposite major faces
10 and 12. A protrusion 14 is provided from face 10 and extends over a major portion
of the area of the face leaving only a peripheral rim 16 which follows the edge of
the face and is of constant width. The outer face 18 of the protrusion 14 is parallel
to the major face 10 and the sides 20 of the protrusion are inclined relative to the
faces 10 and 18. A recess 22 is formed in the opposite major face 12, the recess corresponding
in shape and dimensions to the protrusion 14, that is it has a face 24 parallel to
the major face 12 and inclined side walls 26. There remains a peripheral rim 28 of
the major surface 12, the rim being of constant width. It will be realised therefore
that if a further similar tablet with its recessed major face 12 uppermost is stacked
on top of the tablet shown, for example in Fig. 2 of the drawing, the protrusion 14
of the upper tablet will next within the recess 22 of the lower tablet.
[0007] As best observed from Figs. 4 and 5, an impervious coating 30 is provided on the
lower face 10, extending over the rim 16, the inclined walls 20 and the surface 18
of the protrusion 14. Various materials can be used to provide the impervious layer,
for example impermeable paper, plastics sheet material, metal foil. Plastics sheet
material probably provides the most effective coating. Any suitable plastics sheet
can be employed but for comfort and to enhance the user's grip on the tablet it is
preferable that a sheet of foamed plastics is used. A sheet which has been preformed
to the shape of the tablet face it will coat has advantages over a planar sheet which
is subsequently moulded to the containers of the face. Not only are creases eliminated
but also as there are no tensile forces in the preformed sheet the tendency for it
to peel away from the tablet at its edges is greatly reduced. It is important that
the sheet 30 remains bonded to the surface of the soap during use but that it can
be peeled off the major face 10 of the tablet by the user at the user's discretion.
[0008] In use, a soap tablet of the type shown in Fig. 1 to 5 is used in the normal manner
and it will be appreciated that a tablet of this nature exhibits a number of advantages
over existing tablets. For example, in view of the impervious layer 30, there remains
a major face of the tablet which is not slippy and consequently the tablet can be
more easily gripped by the user. In use only one face of the tablet is operative and
this is rubbed over the area to be washed; consequently the non-operative area is
not worn away and a greater economy can be expected. This economy can be increased
if the impermeable layer is of a magnetic material so that the tablet, when not in
use, can be stored under a magnet fixed to a wall and it is well known that soap stored
in a dry state (not for example in a soap dish containing some water) does not soften
while in temporary storage between use and consequently lasts longer.
[0009] In a further modification, if a magnetic impermeable layer is not used and it is
desired that the soap can be hung when not in use suitable attachment means, for example
loops, can be formed from the impermeable layer. Indeed these loops could be used
to provide an additional hand hold for the soap.
[0010] The impermeable layer can be attached to the tablet during the tablet forming operation
and the nature of the soap of the tablet and the characteristics of the layer may
be such that additional adhesive means may be unnecessary. It may, however, be desirable
to incorporate adhesive means between the impermeable layer and the major face 10
of the tablet and its protrusion to ensure that the layer adheres to the tablet at
all times until the user chooses to remove the layer.
[0011] It is on removal of the layer that a further major advantage of the tablet of the
invention is obtained. It is well known that when a soap tablet reduces in size by
a particular amount, it becomes unuseable and it is normally discarded. This is a
waste of unused soap.
[0012] According to the present invention when the user decides that the tablet has reduced
in size by an amount which would normally render the tablet unuseable, he can peel
off the impermeable layer 30 thereby exposing the major face 10 and its protrusion
14. This face and protrusion, during prior use of the soap, have been protected from
water and consequently remain unchanged from new so that the remainder of the tablet,
designated in Fig. 6 by the reference numeral R, can be nested within a new tablet
N (the dotted lines in Fig. 6 showing the profile of the tablet R before use). Normally
it is sufficient merely to wet the mating faces of the tablets R and N and apply pressure
thereto to ensure their permanent adhesion but, if desired, the adhesive which may
be employed to fix the impermeable layer 30 to the tablet R may be so chosen that
it remains on the face 10 of the tablet R and serves to fix the tablet R to the tablet
N. It is readily apparent that the tablet R becomes part of the tablet N and consequently
is completely used, thereby totally eliminating waste.
[0013] Various modifications can be made without departing from the scope of the invention.
For example the shapes and dimensions of the protrusion and recess may be varied.
The layer 30 may carry decorative or advertising matter or it may be transparent.
1. A soap tablet having two opposed substantially parallel major faces characterised
in that one of said faces (10) has a protrusion (14) therefrom the other face (12)
having a complimentary recess (22) therein said one face (10) and its protrusion (14)
being coated with a layer (30) of material which is impervious to water.
2. A soap tablet as claimed in claim 1, characterised in that said layer (30) is attached
to said one face (10) in such a manner that it can be peeled therefrom.
3. A soap tablet as claimed in claim 1 or claim 2, characterised in that the layer
(30) is formed from a foamed plastics material sheet.
4. A soap tablet as claimed in any one of claims 1 to 3, characterised in that the
layer (30) is preformed to a shape corresponding to the shape of the face (10) prior
to coating said face.
5. A soap tablet as claimed in any one of claims 1 to 4, characterised in that said
protrusion (14) and recess (22) each extend over the major portion of their respective
faces, (10,12) leaving only a peripheral rim (16,28) of the face at their outer edges.
6. A soap tablet as claimed in any one of claims 1,2 and 5, characterised in that
the impervious layer (30) is magnetic or includes a magnet.
7. A soap tablet as claimed in any one of the preceding claims characterised in that
the impervious layer (30) is fixed to the tablet by adhesive.
8. A soap tablet as claimed in claim 7, characterised in that after removing the impervious
layer (30) from the tablet the adhesive remains on the tablet.