[0001] This invention relates to a nozzle assembly for a carbonated beverage valve assembly
used on a post-mix beverage dispenser.
[0002] Nozzle assemblies for carbonated beverage valve assemblies for post-mix beverage
dispensers are well known, as shown for example in U.S. Patents 4,266,726 and 4,509,690.
The carbonated water and the syrup are mixed together in the nozzle assembly and the
mixture is dispensed therefrom into a cup. The nozzle assembly must reduce the pressure
and the speed of the carbonated water without causing an unacceptable amount of foaming
and without losing too much carbonation.
[0003] According to the present invention there is provided a nozzle assembly for a post-mix
beverage dispenser valve assembly comprising:
(a) a hollow nozzle;
(b) a diffuser assembly positioned centrally inside of said nozzle and providing an
annular carbonated water flow path between the diffuser assembly and said nozzle,
the diffuser assembly including:
(i) a tubular diffuser including an upper cylindrical portion and a lower, enlarged
disc portion, and also including a central syrup passageway extending therethrough
down from an upper syrup inlet port at the top of said cylindrical portion to a lower
syrup sprayhead below said disc portion; and
(ii) a flat diffuser plate extending across said annular flow path and positioned
in a plane perpendicular to said syrup passageway and extending between said diffuser
and said nozzle, said diffuser plate having a plurality of equally spaced-apart,
identical water flow openings therethrough;
(c) said disc portion of said diffuser having a smooth concave upper surface for directing
the flow of carbonated water at the bottom of said flow path outwardly toward said
nozzle, said disc portion having an outer edge spaced apart from said nozzle to provide
an annular slot for carbonated water to flow therethrough;
(d) the inside nozzle wall adjacent to said edge of said disc portion having a smooth
concave surface, for directing the flow of carbonated water underneath said disc portion
and toward said syrup sprayhead; and
(e) said nozzle including a lower, completely open portion below said sprayhead.
[0004] In use of such a nozzle assembly, the syrup flows down through the syrup passageway
inside of the diffuser, while the carbonated water flows down the annular flow path
between the diffuser and the nozzle. The syrup and carbonated water streams are then
directed toward each other below the diffuser where they mix together in a lower portion
of the nozzle, before being discharged into a cup.
[0005] An embodiment of the invention will now be described by way of example and with reference
to the accompanying drawings, in which:-
Fig. 1 is a partly broken away perspective view of a valve assembly showing the nozzle
of the present invention: and
Fig. 2 is a cross-sectional side view of the nozzle assembly of the present invention.
[0006] With reference now to the drawing, Fig. 1 shows a valve assembly 10 which can be
of any known type for use on any known post-mix beverage dispenser (not shown). The
valve assembly 10 includes a nozzle assembly 12 of the present embodiment for mixing
together syrup and carbonated water and for dispensing the mixture into a cup (not
shown).
[0007] The nozzle assembly 12 includes a diffuser assembly 14 positioned inside of a nozzle
16. The diffuser assembly 14 includes a diffuser 18, an O-ring 20 and a diffuser plate
22.
[0008] The O-ring fits in groove 24 and seals against a wall 26 of the valve assembly 10
into which the diffuser slip-fits. The diffuser plate 22 snaps onto the outside of
the diffuser 18, against a shoulder 28 thereon. A ridge 30 on the diffuser plate 22
snaps into a groove 32 on the diffuser. The diffuser 18 includes a syrup passageway
34 therethrough from a syrup inlet port at the top end thereof to a syrup sprayhead
36 at the bottom end thereof. The syrup sprayhead 36 preferably consists of four identical,
equally spaced-apart discharge ports 38. The diffuser plate 22 includes a plurality
of equally spaced-apart openings 40. The diffuser 18 includes a generally cylindrical
upper portion 41 and a lower enlarged disc portion 43. The disc portion has an outer
edge spaced from the nozzle to provide an annular flow path for the carbonated water,
and also includes a plurality (preferably four) lugs 46 which seat against the inside
nozzle wall.
[0009] The nozzle assembly 12 is attached to the valve assembly 10 by first pressing the
diffuser assembly 14 into the wall 26 and then separately attaching the nozzle 16
over the diffuser assembly 14 and into an opening 42 in a wall 44 of the valve assembly
10, and turning the nozzle 16 in a known manner to engage the wall 44 between lugs
47 and flange 48 on the nozzle 16.
[0010] In operation, when the valve assembly 10 is energized to dispense a beverage, carbonated
water flows into an upper chamber 50, and syrup flows into the syrup passageway 34.
The syrup flows straight down to the syrup sprayhead 36. The carbonated water, on
the other hand, which is swirling in the chamber 50, is forced through the openings
40 in the diffuser plate 22. These openings are long enough to cause the carbonated
water to flow straight down into a pressure reducing and velocity reducing chamber
52. When the carbonated water reaches the bottom of chamber 52, it hits a smooth,
concave surface 54 of the diffuser 18 which forces the carbonated water to change
direction and flow outwardly where it then hits the nozzle 16 and is forced to again
change direction and flow down through an annular slot 56 between the diffuser disc
portion 43 and the nozzle 16. As the carbonated water flows through the slot 56, the
smooth concave surface 58 of the nozzle causes it to again change direction and flow
radially inwardly, where it impinges against syrup flowing out of the syrup sprayhead
36. At this point, the syrup and carbonated water mix together in a lower, completely
open portion 64 of the nozzle. The mixture is then discharged from an outlet opening
60 of the nozzle 16 and into a cup (not shown). The underside of the disc portion
of the diffuser also has a smooth concave surface 62.
[0011] In a preferred embodiment of the present invention, the diffuser plate 22 and 12
openings 40, each having a diameter of about .080 inch, and a length of about 0.90
inch. The syrup sprayhead 36 has four openings, each having a diameter of about .077
inch. The syrup passageway 34 has a diameter of about .140 inch. The radius of the
curved surface 54 is about .164 inch and the radius of the curved surface 58 is about
.117 inch. The radius of the curved wall 62 is about .250 inch. The width of the annular
slot 56 is about .235 inch. The height of the diffuser 18 is about 1.002 inch. The
axis of the discharge ports 38 in the sprayhead 36 is about 45° to the vertical. The
outside diameter of the larger part of the cylindrical portion 41 of the diffuser
18 is about .473 inch and the inside diameter of the adjacent nozzle wall is about
1.035 inch, to provide a width of about .280 inch for the annular water flow passageway
52. The lower, completely open portion 64 of the nozzle has a height of about .500
inch.
[0012] The nozzle assembly 12 can be easily converted for use with a gravity dispenser by
removing the diffuser assembly, and placing an orifice (or washer) inside the wall
26, and having the correct sized opening for the particular syrup being used.
[0013] The nozzle assembly of this invention, at least in its preferred forms, requires
fewer parts and can be made at a lower cost than comparable known valve assemblies,
while providing performance that is at least as good. Furthermore it can be used at
both the standard flow rate of 1.5 oz/sec. and the fast flow rate of 3.0 oz/sec. Furthermore
it can be easily disassembled and cleaned. Furthermore it can be modified for use
in a gravity dispenser.
[0014] It is to be clearly understood that there are no particular features of the foregoing
specification, or of any claims appended hereto, which are at present regarded as
being essential to the performance of the present invention, and that any one or more
of such features or combinations thereof may therefore be included in, added to, omitted
from or deleted from any of such claims if and when amended during the prosecution
of this application or in the filing or prosecution of any individual application
based thereon. Furthermore the manner in which any of such features of the specification
or claims are described or defined may be amended, broadened or otherwise modified
in any manner which falls within the knowledge of a person skilled in the relevant
art, for example so as to encompass, either implicitly or explicitly, equivalents
or generalisations thereof.
1. A nozzle assembly for a post-mix beverage dispenser valve assembly comprising:
(a) a hollow nozzle;
(b) a diffuser assembly positioned centrally inside of said nozzle and providing an
annular carbonated water flow path between the diffuser assembly and said nozzle,
the diffuser assembly including:
(i) a tubular diffuser including an upper cylindrical portion and a lower, enlarged
disc portion, and also including a central syrup passageway extending therethrough
down from an upper syrup inlet port at the top of said cylindrical portion to a lower
syrup sprayhead below said disc portion; and
(ii) a flat diffuser plate extending across said annular flow path and positioned
in a plane perpendicular to said syrup passageway and extending between said diffuser
and said nozzle, said diffuser plate having a plurality of equally spaced-apart,
identical water flow openings therethrough;
(c) said disc portion of said diffuser having a smooth concave upper surface for directing
the flow of carbonated water at the bottom of said flow path outwardly toward said
nozzle, said disc portion having an outer edge spaced apart from said nozzle to provide
an annular slot for carbonated water to flow therethrough;
(d) the inside nozzle wall adjacent to said edge of said disc portion having a smooth
concave surface, for directing the flow of carbonated water underneath said disc portion
and toward said syrup sprayhead; and
(e) said nozzle including a lower, completely open portion below said sprayhead.
2. A nozzle assembly as claimed in claim 1 wherein said syrup passageway has a diameter
of about .140 inch and wherein said annular water passageway flow path has a width
of about .280 inch.
3. A nozzle asembly as claimed in claim 2 wherein said concave upper surface of said
disc portion has a radius of curvature of about .164 inch, the said curved wall of
the nozzle has a radius of curvature of about .117 inch, and said disc portion has
a smooth concave lower surface having a radius of curvature of about .250 inch.
4. A nozzle assembly as claimed in any of claims 1 to 3 wherein said diffuser plate
is ring-shaped and is snapped onto said diffuser and has about 12 identical equally
spaced-apart openings therethrough.
5. A nozzle assembly as claimed in claim 4 wherein said diffuser plate openings each
have a diameter of about .080 inch and a length of about .090 inch.
6. A nozzle assembly as claimed in any preceding claim wherein the width of the said
annular slot is about .235 inch.
7. A nozzle assembly as claimed in any preceding claim wherein said lower, completely
open portion of said nozzle has the height of about .500 inch.
8. A nozzle assembly as claimed in any preceding claim wherein said sprayhead includes
a plurality of syrup openings, each opening having an axis at an angle of about 45
degrees to the axis of the assembly for directing syrup toward carbonated water flowing
out of said annular slot.