Background of the Invention
[0001] The present invention relates to a universal plastic disposable canister to be used
with spraying apparatus having a variety of different configurations. This invention
is particularly suited for use with paint sprayers, although it is by no means so
limited, and can be used with other sprayable liquids.
[0002] Paint sprayers which use metal canisters to hold the paint or lacquer to be sprayed
are well known. The metal canisters are reusable and must be cleaned after every use,
thereby increasing the time and labor of painting operations. In addition, it takes
approximately a pint of solvent, e.g., paint thinner or turpentine, to clean a canister
after every use. Solvents are considered hazardous waste and therefore must be disposed
of carefully. These factors also add to the cost involved in the use of metal canisters
with paint sprayers.
[0003] Disposable plastic containers for paint sprayers are known. However, known disposable
plastic containers are merely plastic copies of metal containers, using lugs projecting
from opposite sides of the mouth of the container to engage a sprayer cover. They
do not show the important features of the instant invention, explained in detail below.
Summary of the Invention
[0004] The present invention is a canister molded of a plastic to include either high density
polyethelene, high molecular weight polyethelene, polyvinylchloride or other suitable
impact resistant plastic material. The preferred embodiment is a canister which is
substantially cylindrical, having a closed base and one opening at the top typically
having a diameter of approximately 8.8189 centimeters (3.472 inches). Ribs having
dimensions approximately .254 centimeters (.100 of an inch) wide and .3175 centimeters
(.125 of an inch) deep protrude from diametrically opposing sides of the cylinder,
and extend the vertical length of the canister from the base to the neck. At the neck,
the ribs widen to form a rectangular opening which is reinforced on the upper portion
by an angled extension of the rib. The rectangular opening is designed to receive
hooked protrusions of a cover locking mechanism for a variety of paint sprayer apparatus.
[0005] The canister is preferably constructed by either extrusion blow molding or by injection
molding of a plastic material and is designed to be used once and then disposed of.
In addition, after the plastic canister is molded, the compression molded flashing
which occurs at the seams, and which is normally trimmed away, is instead left on
the canister to form strengthening ribs which reinf rce the canister, enabling it
to withstand the pressure applied to it when in use without collapsing.
[0006] Further, the wider top portion of the strengthening ribs, which protrudes from the
neck of the canister, is shaped to form a rectangular opening with a reinforcing upper
angled piece, also partly fashioned from the compression molded flashing. This angled
piece enables the cover engaging means of the canister to withstand the full range
of pressure that can be applied to it when sprayer covers are attached to the canister
using these rectangular openings.
[0007] The distance between top of the rectangular opening and the lip at the top of the
opening of the canister is approximately 1.3437 centimeters (.529 of an inch). This
distance was chosen so that there would be a sufficient depth to allow the plastic
canister to be universally adapted to fit the three major types of sprayers presently
on the market.
Description of the Drawings
[0008] For the purpose of illustrating the invention, there is shown in the drawings a form
which is presently preferred; it being understood, however, that this invention is
not limited to the precise arrangements and instrumentalities shown.
Figure 1 is a perspective view showing a seam with the flashing forming a strengthening
rib.
Figure 2 is an elevational view with the lower portions of the canister partially
broken away.
Figure 3 is a top plan view.
Figure 4 is a sectional view taken along lines 4-4 in Figure 2.
Figures 5, 8 and 10 are enlarged fragmented views of the upper portion of the canister
showing the attachment of the three different major types of paint sprayer covers.
Figure 6 is a sectional view taken along line 7-7 in Figure 5 showing the cover in
Figure 5 in an unlocked position.
Figure 7 is a sectional view taken along the lines 7-7 in Figure 5 showing the cover
in Figure 5 in a locked position.
Figure 9 is a sectional view taken along lines 9-9 in Figure 8 showing the cover in
Figure 8 in a locked position.
Figure 11 is sectional view taken along lines 11-11 in Figure 10, showing the cover
in Figure 10 in a locked position.
Description of the Preferred Embodiment
[0009] Referring now to the drawings, wherein like numerals indicate like elements, there
is shown in Figures 1 and 2 a plastic canister 10 having a top opening 14 and a closed
base 15. The outer wall 20 of the canister tapers into a reduced diameter neck 12
with a lip 16. A strengthening rib 18, made from the flashing left after the compression
molding process, projects from outer wall 20 and extends vertically upward conforming
to outer wall 20. At the neck 12, the rib widens and is molded to form a rectangular
hole 22. Strengthening rib 18 terminates close to the top of neck 12 with an upper
angled projection 24, to reinforce and give added strength to the top portion 23 of
rectangular hole 22. This angled projection 24 will enable the cover engaging means
of canister to withstand the clamping pressure exerted on the upper portion 23 of
rectangular hole 22 when a sprayer cover is secured in place.
[0010] Figures 3 and 4 show the top opening 14 and the closed base 15 respectively.
[0011] Figures 5 through 7 show the top portion of the canister 10 to which a conventional
paint sprayer closure 26 has been attached. The closure 26 is manufactured by Binks,
one of the three major companies in the paint sprayer business. The closure 26 comprises
a cover 27 attached to a yoke assembly 28. The yoke assembly 28 has downward sloping
arms 30. Each arm 30 of the yoke assembly 28 has a horizontal slot 32 near its end.
The slot 32 allows the lower portion of the arm 30 to hook into rectangular hole 22.
[0012] Rotation of thumb bolt 34 lifts the yoke assembly 28 causing that portion of the
arm 30 which is hooked into rectangular hole 22 to lift, thus applying pressure to
the reinforcing upper angled projection 24, and at the same time forcing the cover
27 against the top of the canister 10 sealing it.
[0013] Figures 8 and 9 show the top portion of the canister 10 to which a conventional paint
sprayer closure 26ʹ has been attached. The closure 26ʹ is manufactured by DeVilbiss,
one of the three major companies in the paint sprayer business. The closure 26ʹ comprises
a cover 27ʹ attached to a yoke assembly 28ʹ. The yoke assembly 28ʹ has downward sloping
arms 30ʹ. Each arm 30ʹ of the yoke assembly 28ʹ has a horizontal slot 32ʹ near its
end. The slot 32ʹ allows the lower portion of the arm 30ʹ to hook into rec tangular
hole 22. Rotation of the thumb bolt 34ʹ lifts the yoke assembly 28ʹ causing a portion
of the arm 30ʹ which is hooked into the rectangular hole 22 to lift, thus applying
pressure to the reinforcing upper angled projection 24 and at the same time forcing
the cover 27ʹ against the top of the canister 10 sealing it.
[0014] Figures 10 and 11 show the top portion of the canister 10 which a conventional paint
sprayer closure 26ʺ has been attached. The closure 26ʺ is manufactured by Sharpe,
one of the three major companies in the paint sprayer business. The closure 26ʺ comprises
a cover 27ʺ attached to a yoke assembly 28ʺ. The yoke 28ʺ has downward sloping arm
30ʺ. Each arm 30ʺ of the yoke assembly 28ʺ has a horizontal slot 32ʺ near its end.
The slot 32ʺ allows the lower portion of arm 30ʺ to hook into rectangular hole 22.
Rotation of the thumb bolt 34ʺ lifts the yoke assembly 28ʺ causing the portion of
the arm 30ʺ which is hooked into the rectangular hole 22 to lift, thus applying pressure
to the reinforcing upper angled projection 24 and at the same time forcing the cover
27ʺ against the top of the canister 10 sealing it.
[0015] As indicated, a particular advantage of the instant invention is its adaptability
to each of the sprayer closures 26, 26ʹ and 26ʺ. In addition, it is sufficiently inexpensive
to make so that it can be discarded when changing paint color or when a paint job
is completed. This eliminates the time and labor involved in cleaning the conventional
reusable canisters and eliminates the cost relating to the disposal of hazardous waste
solvents.
1. A canister for substantially universal use with sprayers of the type having a canister
closure and canister engaging elements for securing a canister to the closure, said
canister having a closed bottom end and an open top end, characterised by radially
opposed engaging means on the outer surface of the canister adjacent the open top
thereof, said engaging means each comprising an angled projection extending outwardly
from the canister having a configuration and dimensions to be received by a respective
one of the canister engaging elements of the sprayer and having a lower surface positioned
to be engaged by the respective canister engaging element for securing the canister
to the closure, said projection being angled for accommodating its reception by various
forms of canister engaging elements and for strengthening and reinforcing the projection
to withstand the force applied when the canister is secured to the closure.
2. A canister according to claim 1, characterised in that said lower surface of each
said angled projection is spaced in the order of about 1.3437 centimeters (0.529 of
an inch) below the open top end of the canister.
3. A canister according to claim 1 or 2, characterised in that each canister engaging
element comprises an arm having an opening therein facing in a given direction of
relative rotation between the arm and the canister and each said angled projection
is angled upwardly towards the open top end of the canister in said given direction.
4. A canister according to claim 3, characterised in that each said projection comprises
a lower portion extending generally parallel to the axis of the canister, the lower
edge of which comprises said lower surface of the projection, and an upper portion
angled upwardly from said lower portion in said given direction.
5. A canister according to any preceding claim, characterised in that said canister
is a moulded plastics canister and each said angled projection is moulded integrally
with the canister and fashioned from the flashing of the moulding process for the
canister.
6. A canister according to claim 5, characterised in that radially opposed outwardly
projecting ribs are moulded integrally with the canister and fashioned from the flashing
of the moulding process for the canister, each said rib having a hole therethrough,
the upper margin of which is defined by said lower surface of the respective angled
projection, the angled projection comprising the topmost portion of the respective
rib.
7. A canister according to claim 6, characterised in that each said rib extends from
the top of the respective angled projection downwardly to substantially the bottom
of the canister.