[0001] This invention relates to a liquid glue applying device comprising a small tank which
contains the glue and a roller dipped in the glue, and is connected to a glue-supplying
reservoir, sensor means being provided which are responsive to the level of the glue
in the tank and which control automatically the flow of the glue from the feeding
reservoir to the tank, so as to maintain the level of the glue in the tank substantially
constant.
[0002] These glue-applying devices are used, for example, in the packaging field, and particularly
in the tobacco industry, for example, in the manufacture of cigarettes for glueing
the strips connecting the filter tips to the cigarettes. The roller dipped in the
glue within the tank may have the function of a pick-up roller which picks up the
glue and transfers it to smearing members, such as rollers or sectors, which apply
the glue onto the surfaces to be glued. In other known embodiments, the dipping roller
may also act as a smearing roller and may apply the glue directly onto the surfaces
to be glued.
[0003] In order to obtain a reliable operation of a glue-applying device of the type mentioned
above, it is necessary that the level of the liquid glue in the tank be maintained
substantially constant.
[0004] For this purpose, the tank, having usually a very limited capacity, is connected
to a glue-supplying reservoir which has a considerably greater capacity than said
tank. When the level of the glue in the tank falls to a given extent below the optimum
level, sensor means responsive to the level of the glue cause an amount of glue to
flow automatically from the supplying reservoir into the tank, such as to reinstate
the optimum level.
[0005] Any suitable level-sensing means may be used, for example, capacitive sensing means.
[0006] In the heretofore-known glue-applying devices of the type mentioned above, in order
to transfer liquid glue from the supplying reservoir to the tank so as to maintain
a constant level in the latter, the tank is connected to the supplying reservoir by
a pump which is controlled by level-sensing means associated with said tank. In another
known embodiment, the supplying reservoir is sealingly closed and the transfer of
the liquid glue from this reservoir to the tank is effected by the action of pressurized
air in the reservoir above the level of the glue. For this purpose, the level-sensing
means associated with the tank controls a solenoid valve for admitting pressurized
air in the upper portion of the sealingly-closed supplying reservoir.
[0007] The invention aims to improve a glue-applying device of the type described in the
preamble, so as to automatically maintain the level of the liquid glue in the tank
by constructionally simpler and more economical means yet affording a greater operational
reliability.
[0008] This problem is solved by the invention in that the reservoir which supplies the
liquid glue is movable vertically and its lower portion is connected to the lower
portion of the tank by means of a tubing which is at least partly flexible and/or
articulated and in the communicating vessels fashion, whereby the same level will
be maintained both in the tank and reservoir, while the level-sensing means associated
with the tank controls a motivating means for the supplying reservoir so as to lift
said reservoir depending upon the consumption of the glue and to maintain the level
of the glue in the tank substantially constant.
[0009] These and further characteristics of the invention and the advantages resulting therefrom
will be apparent from the following description of a preferred embodiment of a glue-applying
device which is diagrammatically shown in the vertical sectional view of the single
Figure of the accompanying drawing.
[0010] In the drawing, the numeral 1 indicates a small tank containing liquid glue, usually
of not too high viscositu, wherein is dipped a roller 2 for picking and, optionally,
smearing the glue.
[0011] The tank 1 is connected at the bottom thereof, through a flexible hose 3, to the
lower portion of a glue-supplying reservoir 4. The tank 1 has a relatively limited
capacity, while the capacity of the reservoir 4 is appreciably larger than that of
the tank 1. Interposed between the tank 1 and the flexible hose 3 is a stop valve
5. A further stop valve 6 is interposed between the reservoir 4 and the flexible hose
3. These valves 5 and 6 permit the disassembling in case of maintenance operations.
[0012] The tank 1 is arranged in a stationary position during the operation, while the reservoir
4 is mounted on a supporting member 7 which is guided to be movable in a vertical
direction so as to permit a corresponding lifting and lowering movement of said tank
4. At least the lifting movement of the support 7, and therefore of the reservoir
4, may be caused by an actuator for example an electric motor 8, for example, by means
of a pinion-and-rack drive 9-10.
[0013] The motor 8 is controlled, through a control device 11, by a stationary sensor 12
which is responsive to the level of the liquid glue in the tank 1 and, preferably,
also by a stationary sensor 13 which is responsive to the level of the liquid glue
in the supplying reservoir 4.
[0014] When the device is designed to apply glues whose components tend to dissociate and
form deposits, such as, for example, polyvinyl-acetate glues, the supplying reservoir
4 may comprise therein a rotary stirrer 14 activated by a motor 15 mounted on said
reservoir 4.
[0015] The glue-supplying reservoir 4 may be provided with a suitable cover 16 to prevent
any dirt or foreign matter from entering the reservoir, but the latter shall not be
closed hermetically, that is the interior of the tank 4 shall be at the atmospheric
pressure.
[0016] When the valves 5 and 6 are open, the same level of liquid glue will be established
in the supplying reservoir 4 and tank 1 on the basis of the principle of the communicating
vessels. When the reservoir is intially full, it will be lowered to a lower position
wherein the level of the glue in the tank 1 is the optimum level for the operation
of the glue-applying device. The level sensor 12 associated with the tank 1 is adjusted
to this optimum level to be maintained substantially constant. The level-sensor 13
associated with the supplying reservoir 4 is, however, adjusted to a level slightly
above said optimum level of the glue in the tank 1 but below the level whereat the
glue would overflow from said tank 1. When, during the operation of the glue-applying
device, the level of the glue in the tank 1 falls - due to the consumption of glue
- a pre-established value below the optimum level, the level sensor 12 associated
with the tank 1 activates the motor 8 so as to cause the lifting of the support 7
and, therefore, of the whole supplying reservoir 4 to such an extent as to reinstate
the optimum level of the glue in the tank 1. Thereafter, these operations will be
repeated automatically and intermittently until the glue in the reservoir 4 is exhausted
and until the latter has been lifted up to a corresponding top end position. The reservoir
4 is then filled up again and lowered to its starting lower position. This lowering
movement may be effected either manually or by said actuator or motor 8 that lifts
said reservoir 4 when said actuator or motor 8 is of the reversible or double-acting
type and, for example, is formed by a motor having two directions of rotation.
[0017] In case of an obstruction in the flexible hose 3 and/or stop valves 5,6, upon the
next lifting step of the supplying reservoir 4, the level of the glue in the reservoir
4 is lifted together with the reservoir, as far as the sensor 13 associated with said
reservoir 4. When said sensor 13 is responsive to the level of the glue in the reservoir
4, it stops - through the control device 11 - any further lifting of the reservoir
4. Thus, the risk is avoided that, after the removal of said obstruction, the level
of the glue in the tank 1 rises beyond the upper edge of the tank 1 and the glue overflows
therefrom.
[0018] Of course, the invention is not limited to the embodiment just described and illustrated,
but broad changes and modifications, especially of constructional nature, may be made
thereto. Thus, for example, the lifting and lowering movements of the glue-supplying
reservoir 4, instead of being a vertical translatory movement, as illustrated, may
be an angular movement, for example, if the supplying reservoir 4 is mounted on a
vertically rocking arm. The level-sensors 12,13 associated with the tank 1 and supplying
reservoir 4 may also be worked out in any suitable manner and may be constituted,
for example, by capacitive sensors.
1. A liquid glue applying device, comprising a small tank (1) which contains the glue
and a roller (2) dipped in the glue and is connected to a glue-supplying reservoir
(4), sensing means (12) being provided which is responsive to the level of the glue
in the tank (1) and controls automatically the flow of glue from the supplying reservoir
(4) to the tank (1) so as to substantially maintain the level of glue in the tank
(1) constant, characterized in that the supplying reservoir (4) may be lifted and
lowered and its lower portion is connected to the lower portion of the tank (1) in
the communicating vessels fashion through a tube (3) which is at least partly flexible
or articulated, whereby the same level will be established in the tank (1) and reservoir
(4), while the level-sensing means (12) associated with the tank (1) controls an actuator
(8) for the supplying reservoir (4) and, when the level of the glue in the tank (1)
falls below a pre-established level, causes the lifting of the supplying reservoir
(4) so as to reinstate the pre-established level in the tank (1).
2. A device according to claim 1, characterized in that the glue-supplying reservoir
(4) may be lifted by its actuator (8) and may be lowered manually.
3. A device according to claim 1, characterized in that the glue-supplying reservoir
(4) may be lifted and lowered by means of a double-acting actuator, particularly by
a reversible electric motor (8).
4. A device according to one or more of the preceding claims, characterized, in that
the glue-supplying reservoir (4) may be lifted and lowered with a vertical translatory
movement.
5. A device according to one or more of the claims 1 to 3, characterized in that said
glue-supplying reservoir (4) may be lifted and lowered with a vertical rocking movement.
6. A device according to one or more of the preceding claims, characterized by stop
valves (5,6) at the unions of the tube (3) communicating to the tank (1) and/or glue-supplying
reservoir (4).
7. A device according to one or more of the preceding claims, characterized in that
the glue-supplying reservoir (4) has associated therewith a level-sensing means (13)
which is adjusted to a top permitted level which is higher than the pre-established
level in the tank (1) but is lower than the overflow top edge of said tank (1), and
which causes automatically the discontinuation of the lifting movement of the supplying
reservoir (4) when it senses said top permitted level.
8. A device according to one or more of the preceding claims, characterized in that
a stirrer (14,15) is arranged in the glue-supplying reservoir (4).