[0001] The present invention relates to a rail for guiding a chain in a conveyor system
intended for handling individual objects by means of which the objects can be moved
in optional paths.
[0002] Conveyor and handling systems comprising chain conveyors have many applications
and the chains in particular are in a phase of intense development. An example of
this is EP patent application No. 86 850 339.2 describing a flat link articulated
chain provided on each link with grippers for printed sheets such as daily newspapers.
Each link runs on wheels in a rail, the grippers protruding freely between the two
portions of the rail holding the wheels. The rail, suspended from the ceiling, in
brackets or on pillars, consists of a slotted section with rectangular or quadratic
cross section. According to a procedure described in said application, a rail is assembled
to provide a forward and return section, four identical elements being welded together
to form a unit.
[0003] The course followed by transport tracks in handling systems is generally complicated
and is determined by the location of the various stations along the track. The track
is assembled and extended by bending section parts which are then combined to form
a single section. Bending asymmetrical C-sections is a complicated procedure which
is both troublesome and expensive.
[0004] The object of the present invention is to produce a conveyor rail which is simple
and convenient to erect, easy to assemble and dismantle and to extend and/or modify.
[0005] These and other objects of the invention are achieved with the conveyor rail according
to the present invention comprising a plurality of prefabricated modules connected
together, the modules consisting of straight and curved modules, there being only
one type of curved module, the radius of curvature of which is determined by the smallest
curve radius of the chain being used, and each module constituting a section with
quadratic cross section and having a guide to fit the relevant chain, located on each
of its four sides.
[0006] According to a preferred embodiment of the invention the modules are made of aluminium.
They can therefore be shaped in a single step and are light-weight.
[0007] Within the scope of the invention, the guides arranged on the sides of the section
can be freely adjusted to the shape and operating method of the chain used. If a flat
link articulated chain is used, with grippers for individual objects arranged on each
of the links, the guide should preferably be in the form of two L-shaped sections
with the free shanks facing each other and defining a space between them through which
the grippers can pass.
[0008] Several advantages are gained through the design according to the present invention.
Only one type of curved module need be kept in stock and can be used for all types
of curves, i.e. to left or right in horizontal plane and up or down in vertical plane,
and a choice is offered as to whether the inner or outer guide in relation to the
curve shall be used. Only two basic elements are required to assemble the track, one
straight and one curved.
[0009] Additional advantages are that the free sides of the rail can be utilized to join
the parts in a simple manner without encroaching on the sides of the section carrying
the chain. Furthermore, the section sides not being used for other purposes can be
used for suspending or securing the rail. The opposite side of the rail can also be
used for returning the chain.
[0010] Constructing the section in the form of a pipe allows the central cavity to be utilized
as cable drum for electric cables to the means driving the chain, for instance, or
for other purposes.
[0011] Additional features, advantages and objects of the present invention will be revealed
in the following detailed description with reference to the accompanying drawings,
in which
Figure 1 shows a cross sectional view through a rail according to the present invention,
Figure 2 shows an end view of a curved rail module,
Figure 3 shows a section along the line III-III in Figure 4, through the joint between
two rail modules, and
Figure 4 shows a side view of the joint embodiment shown in cross section in Figure
3.
[0012] Figure 1 shows a cross-sectional view through a rail in accordance with the present
invention, constituting a pipe-shaped section 1 having quadratic cross section, the
sides 2 surrounding a cavity 3.
[0013] Each of the sides 2 is provided with two L-shaped sections 4, 5 with the free shanks
6, 7 facing each other to form a space 8 between them. Together, the L-shaped sections
form a guide for a flat link articulated chain in which each link runs on wheels and
carries a gripper which can run freely in the space 8.
[0014] The invention is not, however, limited to this form of chain guide. Any desired guide
suited to the transport chain being used can be applied on the sides of the section.
[0015] The section is preferably made of aluminium, a considerable advantage being that
it can then be made in a single step. However, the choice of material is not decisive
to the inventive concept.
[0016] The rail according to the invention is formed of a number of curved and straight
modules or section pieces. Figure 2 shows an end view of a curved section 9. The figure
is included only to facilitate the reader's imagining the same curved profile being
used for any change of direction in the track, i.e. up/down, left/right and along
inside/outside.
[0017] Considerable financial advantage is gained through the rail according to the present
invention since only two different types of section elements are required to assemble
a track with optional extension in space. With conventional techniques, four different
curved sections are required. Other advantages of the design according to the invention
are the vastly simplified assembly since a number of modules can easily be joined
by bolted joints or the like, leaving sides free for suspension, and that cables and
the like can be drawn through the central cavity.
[0018] Figures 3 and 4 show an example of a joint allowing simple assembly of the track
sections. The joint comprises two main elements 10, 11, these being in two parts 10a,
10b and 11a, 11b, respectively. The main parts are secured by bolts 10c, 10d and 11c,
11d, respectively, on the L-shaped section elements 4, 5 forming the guide. The main
elements 10, 11 are joined together by a bolt 12 with nut 13, the main elements being
fitted on the guides so that a space 14 is formed between the main elements of the
joint, as shown in Figure 4. The rail modules 15, 16 can then be pressed together
to achieve a perfect join.
[0019] The modules may of course be joined in some other suitable manner or the joints adapted
to other guides used.
[0020] To further reinforce and improve the joints between the various modules, a guide
overlapping the joint area may be inserted into the free cavity in the modules.
[0021] Because of the quadratic cross section, it is also possible to twist a straight module
90° or 180° for example around the axis thereof in a relatively simple manner, when
it is desired to let a portion of the rail run helically, for example in order to
move the grippers from the bottom side to the top side of the rail in a relatively
short distance.
[0022] Furthermore, it is appreciated that the curved modules could be bent around 90° for
example, but it should be clear that other bending angles are possible and useful
for the construction of a rail extending in an optional, possibly closed path.
[0023] Thus, the bent modules could to advantage extend around 30° or 45°, but such modules
can easily be cut from a 90° module. Therefore, two types, namely straight and 90°
modules satisfy the basic needs for building a rail in the inventive context.
1. A rail for guiding a chain in a conveyor system intended for handling individual
objects by means of which the objects can be moved in optional paths, comprising a plurality of prefabricated modules detachably connected together, there being only
one type of curved module and each module constituting a section (1) with quadratic
cross section and having a guide to fit the relevant chain, located on each of its
four sides (2).
2. A rail as claimed in claim 1, wherein the modules are detachably connected together by means of bolted joints (10-13).
3. A rail as claimed in claim 1 or 2, wherein the modules are made of aluminium.
4. A rail as claimed in claims 1 - 3, modified to suit a flat link articulated chain
running on wheels, wherein two L-shaped sections (4, 5) are arranged on each side of the rail, extending in
the longitudinal direction of the rail, with the free shanks (6, 7) facing each other
and defining a space (8) between them.
5. A rail as claimed in claims 1 - 4, wherein the four sides of the section surround a cavity (3) for use as a cable drum or the
like.