[0001] This invention relates to a rolled paper towel dispenser device equipped with a spare
roll.
[0002] Paper dispensers from a roll are already known which are adapted to supply paper
portions of a predetermined or user-adjustable length, to be used as towels, tissues,
and so on. Said devices are usually installed in lavatory areas for communities or
social premises like coffee, shops, bars, restaurants, and so on, whereby paper usage
is rather fast, and a problem which has constantly to be faced is the availability
of a spare roll which can be readily replaced in order to avoid any out of service
condition due to the device being out of paper. This involves that a spare roll is
usually laid on said device, without any protection, whereby it can get wet, dirty
or damaged in any way due to possible acts of vandalism by the users, who could also
steal the roll. In addition, the replacing operation of a used roll with a new one
normally is not so easy to be left to the user himself but requires help from authorized
personnel being in charge of a key to open the device which is normally locked.
[0003] It has now been devised, and it is the object of the present invention, a device
normally holding two paper rolls, wherein one of the rolls, lying on the bottom of
the device, close to the dispensing slot, is available for unrolling and tearing the
paper. Said operations are a consequence of the downward and forward pulling action
performed by the user, followed by an upward action for the tearing of the required
length of paper against a stationary blade provided on the front part of the lower
side of the device. The second roll, i.e. the spare roll, is located in an upper position,
whereby it can replace the lower one in the operating position when the latter has
been used up, following a simple hand operation performed by the user himself. Both
rolls will be of the cardboard core type.
[0004] According to the above, there is provided a dispenser device having a larger range
of supply, higher service continuity and less maintenance problems, in that a spot
checking will be enough to replace the spare roll when the latter is already being
used. In fact it is possible to simply insert the new roll through the top of the
device after having opened a top lid thereof. A better grip of the paper by the user
is also provided in that the user is simply required to pull on the edge protruding
freely out of the dispensing slot.
[0005] These and other advantages are provided by a paper towel dispensing device using
carboard core paper rolls and including a housing-casing having an upper cover and
a lower dispensing slot located at the position of a stationary blade on the front
wall of said device, characterized in that it includes an internal substantially
asymmetrical S-shaped cam member which is fastened, at a location intermediate the
two loops of the S shape, to a pivot shaft rotatably mounted on said housing and connected
to hand-operated rotation driving means, stationary guide means being also provided
integral with the lower part of the housing, and adapted to cooperate with the concave
side of the larger loop of said S-shaped cam member to keep a first roll in an unrolling
position close to the dispensing slot, while a second spare roll is positioned on
the convex side of the smaller loop of said S-shaped cam member.
[0006] According to a particular feature of this invention, when the lower roll has been
used up, the core thereof may be allowed to fall through the dispensing slot in order
to free the lower part of the cam member which, being acted upon by said hand-operated
driving means, can rotate to a position where the upper roll is no longer supported
and it falls by gravity down to the position of use or unrolling from the concave
side of the larger loop of the cam member, together with said lower guide means.
[0007] Further stationary guide and support means may possibly be provided for the upper
spare roll, associated with the upper part of the S-shaped cam member, and integral
with the housing, and abutment means can also be provided integral with the front
convex portion of the cam member, corresponding to the larger loop, to stop the rotation
of the latter at a predetermined distance apart from the front wall of the device.
[0008] Further objects, advantages and features of the dispensing device according to this
invention will be apparent to those skilled in the art from the following detailed
description of some preferred embodiments thereof, described herein for exemplary
and non limiting purposes and referring to the attached drawing, wherein:
Figure 1 is a schematic front view, partially broken away, of the dispenser device
according to this invention;
Figures 2, 3 and 4 show a sectional view of said device along line II-II of Figure
1, respectively in normal operating conditions with the dispensing roll almost full,
in another operating condition wherein said dispensing roll has been used up, before
replacing, and while it is being replaced, when the spare roll is allowed to fall
into the dispensing position;
Figure 5 is a front view of the device, partially broken away, showing another embodiment
of the S-shaped cam rotation driving means;
Figure 6 is a side view of the device along section line VI-VI of Figure 5;
Figure 7 is a front view, partially broken away, of a further embodiment of the S-shaped
cam rotation driving means;
Figure 8 is a side sectional view of the means shown in Figure 7; and
Figure 9 is a highly schematic view which has been attached only to show a different
positioning of said S-shaped cam member.
[0009] Referring now in particular to Figures 1 to 4, the dispensing device according to
this invention includes a housing-casing 1, preferably of a plastic material endowing
a certain mechanical strength, possibly provided with known means 2, 2′ on the back
side for fastening to a support wall. On the upper part of casing 1 there is provided
a lid 3 pivoted at 4 on the back wall.
[0010] The lower side of the device is provided with a dispensing slot 5 defined by a shaped
wall member 7 integral with the back wall, and a saw-like blade 6 integral with the
device front wall. Through said dispensing slot 5 the free edge of the paper 10 can
be pulled towards the outside and, after having been pushed upwards, it can be easily
cut by the user to the desired length, by forcing it against stationary blade 6.
[0011] According to this invention, inside casing 1 there is mounted a member 8, whose width
is slightly smaller than the distance between the side walls, and having a non-symmetrical
S shape, with two portions 8a and 8b whose size and curvature are different. In an
area intermediate between said two portions, member 8 is fastened to a horizontal
pivot shaft 9, parallel to the axes of two paper rolls 20, 20′ which rolls are stiffened
by a conventional core 21 and are contained in the device, said pivot shaft being
rotatably supported, at both their ends, by support means integral with both side
walls of the device.
[0012] Pivot shaft 9, in particular at one end thereof, bears associated therewith rotation
operating means in order to cause a corresponding rotation of member 8 when the unrolling
paper roll has been used up and spare roll 20′ has to be brought to the dispensing
area.
[0013] Said rotation operating means, in the embodiment shown herein, are located inside
housing 1 and in particular they comprise a plastic material sector member 12, having
a substantially trapezoidal shape with curved opposite bases, wherein at the wider
base there is provided an opening 12a adapted for insertion of a user's finger in
order to rotate sector member 12.
[0014] Sector member 12 is located close to a contacting position relative to the inner
surface of housing 1, as it can be seen in particular from Figure 1 and, on said wall,
there is provided a curved slot 13 having a substantially semicircular shape, which
allows sector member 12 to be operated, a first time, through a rotation according
to arrow L when spare roll 20′ has to be brought from the position of spare shown
at Figures 1, 2 and 3, to the dispensing position shown with a chain line in Figure
4.
[0015] When the rotation according to arrow L ends, spare roll 20′ is received in portion
8b of member 8 (Figure 4) and, in order to bring said roll 20′ to the dispensing position,
it is only necessary to operate sector member 12 through a rotation opposite to the
previous one, whereby member 8 is brought back to the starting position shown in chain
lines at Figure 4.
[0016] Still referring to the above mentioned Figures, S-shaped member 8 normally has smaller
portion 8a thereof above pivot shaft 9, with the concave side thereof facing towards
the device front wall, while larger portion 8b is located below pivot shaft 9 with
the convex side thereof facing towards the device front wall wherefrom it is kept
spaced apart by means of a spacer member 11 integral with said wall 8b. During normal
operation, as shown in Figure 2, in a condition where roll 20 has just begun being
used and the diameter thereof is close to the full one, said roll leans on one side
against the lower end portion of portion 8b and on the opposite side against stationary
shaped wall member 7, and in particular against downward sloping portion 7b thereof,
whereby it is always located close to dispensing slot 5 until the paper has been completely
used up, as it is shown in Figure 3.
[0017] In said conditions, the user unrolls paper 10 from roll 20, while in the device upper
portion, second roll 20′ which has been inserted into the device by opening lid 3,
waits in a spare position being supported between the back wall of housing 1 and portion
8a of member 8. A possible unintentional or intentional operation of sector member
12 is prevented by roll 20 pushing against vertical wall 7a of the shaped wall member
7 or, in any case, all the way to small diameters of roll 20, by the resistance of
said roll to be displaced in particular through counterclockwise rotations of the
lower edge of member 8.
[0018] When the diameter has been reduced to the point where it is substantially equal to
that of core 21, as it is shown in Figure 3, said core is manually withdrawn from
housing 1.
[0019] According to a further feature of the concerned device, as it is shown in Figures
2 to 4, vertical section 7a of shaped wall member 7 is provided with an upper convex
portion 7d preventing core 21 from moving upwards as it might happen in case of an
unintentional and violent action exerted on member 8. In such a case the risk would
be that core 21 goes to position itself inside portion 8b of member 8 thereby severely
hindering the operation of bringing spare roll 20′ to the dispensing position. This
would even jeopardize the whole dispenser operation in that, as it is apparent, core
21 in such a position would prevent roll 20′, from assuming a correct dispensing position
and, at the same time, it would prevent said roll from rotating.
[0020] In fact, as it is apparent from Figure 3, also in a case of violent operation of
member 8, core 21 ends up in the position shown in dashed line, in the region where
side 7b of shaped wall member 7 converges with side 7a coming down from portion 7d.
[0021] Now if sector member 12 is operated through a counterclockwise rotation (arrow L
of Figure 4), in order to overcome the last remaining obstacle which is the force
exerted on portion 8a by the weight of spare roll 20′, upper portion 8a is first moved
back, as it is shown by full lines in Figure 4, whereby roll 20′ does not find a sufficient
support any longer and drops by gravity until it meets the concave portion of portion
8b whose radius of curvature is chosen in such a way as to coincide, at least in part,
with that of a new roll to be used. If sector member 12 is eventually brought to the
starting position thereof, member 8 and roll 20′ get to the position shown in chain
line in Figure 4, corresponding substantially to the position of Figure 2 for the
previous roll which has been used up. At this point, a new spare roll can be inserted
through the top to ensure a satisfactory operating range for the device.
[0022] It should be noted that shaped wall member 7, besides vertical section 7a and downward
sloping part 7b, is further provided with a second upper part 7c, which is sloping
down as well, which reduces the impact of falling roll 20′ and guides it in a better
way towards the operational position thereof, close to dispensing slot 5. It should
also be noted that other shaped members may be provided (although not shown in the
drawing) in the upper inside region of the device, to cooperate with portion 8a in
supporting roll 20′ in a spare position.
[0023] In any case, it is required that said optional shaped members do not interfere with
said roll in the downward falling trajectory thereof, during replacement.
[0024] Referring now more particularly to Figures 5 and 6, there is described another embodiment
of the rotation driving means acting on pivot shaft 9, while the features and functions
of S-shaped member 8 and of shaped wall member 7 remain the same.
[0025] According to this embodiment, said driving means comprise a suitably shaped plate
30 which is integrally fastened at a lower portion and at a vertical side thereof,
with a part of the upper end of portion 8b, and to portion 8a, respectively. The fastening
of plate 30 to the areas of member 8 mentioned above may be obtained in any know way.
[0026] Plate 30 is provided, close to the end of portion 8a, with a recess 32 which can
be reached by the user through a slot 34, having a function similar to slot 13 of
the first embodiment of the driving means.
[0027] Having provided recess 32 instead of a through opening 30 is only for safety reasons
but, as it is apparent, in this case as well a through opening can instead be provided
on plate 30.
[0028] Concerning the operation of member 8 by means of plate 30, what has been described
above referring to sector member 12 is still substantially applicable.
[0029] Referring now more particularly to Figures 7 and 8, a further embodiment will now
be described for pivot shaft 9 driving means, while the features and function of unsymmetrical
S shaped member 8 and of shaped wall member 7 remain unchanged.
[0030] In the embodiment shown in Figures 7 and 8, the driving means comprise a substantially
L-shaped lever 15 which, as it is apparent in particular from Figure 7, is fastened
at one end thereof to a central position of portion 8a of member 8, immediately below
pivot shaft 9. Operating lever 15 is mounted in such a way that an arm 17 thereof
lies substantially at right angles to the front face of housing 1 protruding out of
the latter through an opening 18a provided through a recessed portion 18 of said front
face. Inside recessed portion 18 there is provided a second arm 16 of operating lever
15, the latter arm extending vertically to a height which leaves a limited room between
the free end of said lever and the top side of said recessed portion 18. In this way
a user can insert his hand and make lever 15 to rotate counterclockwise according
to the direction of arrow H of Figure 8, to make spare roll 20′ to fall when roll
20 has been used up. The operation of the dispensing device provided with the driving
means just described is exactly the same as for the previous embodiments wherein said
means were comprised of sector member 12 or plate 30.
[0031] In Figure 9 there is shown a further embodiment of the dispensing device according
to this invention, which can identically include, as pivot shaft 9 rotation driving
means, and thereby member 8 rotation driving means, sector member 12, plate 30 or
operating lever 15. In this respect Figure 9 is absolutely schematic, and it has been
reported only to show how unsymmetrical S-shaped member 8 may also be located at the
back wall of housing 1. In fact, in Figure 9 member 8 is now located on the right
instead of on the left, in a perfectly symmetrical position relative to the one shown
in Figures 1 through 8.
[0032] From Figure 9 it may also be noticed that shaped wall member 7 as well is located
in a symmetrical position relative to the one it had in Figures 1 through 8, whereby
dispensing slot 5 is now slightly set back compared to the preceding version of the
dispensing device. In any case, the operation of this embodiment is perfectly identical
to that of the previous ones.
[0033] However, in the latter case it is possible to obtain a further advantage of providing
a transparent front wall to housing 1, whereby the available amount of paper can be
seen from outside and it is possible to judge when to transfer roll 20′ to the dispensing
area and to insert a new roll as a replacement thereof.
[0034] Concerning the mechanical strength properties of member 8, the latter can be made
according to two versions, both of which are advantageous.
[0035] According to a first embodiment, member 8 is made completely stiff by providing
uniformly spaced stiffening ribs on the surface thereof which never comes into contact
with paper rolls 20, 20′. Therefore, the ribbed surface will be the concave side of
portion 8a and the convex side of portion 8b.
[0036] The embodiment of member 8 just described provides a long service life of this member,
considering the fact that it is used by the public and therefore it is subjected
to varying degrees of stress according to the user, the stress being often non disregardable.
[0037] According to a second embodiment of member 8, the upper part thereof is stiff, while
the lower end of portion 8b, which comes into contact with roll 20 in a dispensing
position is made in such a way as to provide a certain flexibility whereby it can
yield to a certain degree.
[0038] The latter embodiment improves the paper unrolling conditions and the rotation of
roll 20, providing also for an easier withdrawal of core 21 when it has to be taken
out of the dispensing device.
[0039] Possible additions and/or modifications can be made by those skilled in this art
to the embodiments of the dispensing apparatus according to this invention described
herein above and shown in the annexed drawings without exceeding the scope of the
invention. In particular the housing-casing of the device can be of any suitable
body design, and the guide shapes integral therewith may possibly be directly comprised
of suitably shaped parts of the body itself.
[0040] A further modification which has to be considered as an equivalent solution may be
the one where sector member 12 is mounted outside housing 1, received in a suitable
recess of said housing, as it has already been provided for the vertical leg of operation
lever 15.
1. A dispenser device for paper towels from a roll having a cardboard core (21), with
a spare roll, comprising a housing-casing (1) having an upper lid (3) and a lower
dispenser slot (5) at the location of a stationary blade (6), characterized in that
it includes an internal member (8) having a substantially unsymmetrical S-shape, which
is fastened, in an intermediate region between two portions (8a, 8b) of the S, to
a pivot shaft (9) rotatably mounted on housing (1) and connected to manually actuated
driving means (12, 30, 15) for the rotation thereof, stationary guide means (7) being
also provided, which are integral with the lower portion of housing (1), adapted to
cooperate with the concave side of said larger portion (8b) of said member (8) in
order to keep in an unrolling position a paper roll (20) close to dispensing slot
(5), the spare roll (20′), when positioned on the convex side of smaller portion
(8a) of said member (8), leaning at the same time against one of the vertical walls
of housing (1).
2. The device according to Claim 1, characterized in that said S-shaped member (8),
in normal operating conditions, and while the operating means (12, 30, 15) which provide
for rotation of pivot shaft (9) are not operated, has the smaller portion (8a) thereof
located above pivot shaft (9) with the concave side thereof facing the front wall
of the device, and the larger portion (8b) below pivot shaft (9) with the convex side
thereof facing the front wall of the device, the distance of the innermost portion
of said portion (8a) from the back wall of the device being smaller than the diameter
of a new roll (20, 20′) not yet in use.
3. The device according to Claim 1, characterized in that said S-shaped member (8)
in normal operating conditions, while pivot shaft (9) rotation driving means (12,
30, 15) are not actuated, has the smaller portion (8a) thereof located above pivot
shaft (9) with the concave side thereof facing the back wall of the device, and the
larger portion (8b) thereof located below pivot shaft (9) with the convex side thereof
facing the back wall of the device, the distance between the innermost area of said
portion (8a) and the front wall of the device being smaller than the diameter of a
new roll (20, 20′) not yet in use.
4. The device according to Claim 1, characterized in that said stationary shaped guide
means (7) are located in the lower area of the back wall of housing (1).
5. The device according to Claim 1, characterized in that said stationary guide means
(7) are located in the lower area of housing (1) front wall.
6. The device of Claim 1, characterized in that said stationary guide means (7) comprise
a shaped member having at least a vertical part (7a) located at a predetermined distance
apart from one of housing (1) vertical walls, and a sloping flat surface (7b) adapted
to guide roll (20) towards said dispensing slot (5), whereat said roll is positioned
by the lower end of said portion (8b) of member (8).
7. The device of Claim 6, characterized in that said shaped guide means (7) further
comprises a second sloping upper guide portion (7c), adapted to cooperate with said
portion (8a) for guiding spare roll (20′) to the dispensing position.
8. The device of Claim 1, characterized in that said pivot shaft (9) rotation driving
means comprise a substantially trapezoidal sector member located within housing (1)
and fastened at one end thereof to the end of pivot shaft (9) inside housing (1),
while at the opposite end said sector (12) has an opening (12a) accessible to the
user through a substantially semicircular slot (13) cut through the opposite wall
of housing (1).
9. The device of Claim 8, characterized in that said sector (12) is mounted outside
housing (1) and inside a recess of housing (1) side wall.
10. The device of Claim 1, characterized in that pivot shaft (9) rotation driving
means comprise a shaped plate (30) integral with member (8) upper part, in particular
with portion (8b) upper part and with the whole upper portion (8a), said plate (30)
being provided with a recess (32) facing towards the inside of housing (1), which
is accessible to the user through a slot (34) cut through a housing (1) side wall
and extending along an arc of a circle.
11. The device of Claim 1, characterized in that said pivot shaft (9) rotation driving
means comprise a substantially L-shaped lever (15), having an arm (17) thereof fastened
to member (8) immediately below pivot shaft (9) and protruding outside housing (1)
through an opening (18a) provided in a recess of housing (1) wherein a second substantially
vertical arm (16) of operating lever (15) is located.
12. The device of Claim 11, characterized in that operating lever (15) is located
in a substantially central position relative to pivot shaft (9).
13. The device of Claim 6, characterized in that shaped member (7), at the upper end
of vertical portion (7a) thereof is provided with a convex portion (7d) adapted to
prevent core (21) of a used up roll to move upwards when member (8) is rotated to
receive spare roll (20′).
14. The device of Claim 1, characterized in that asymmetric S-shaped member (8) is
completely stiff.
15. The device of Claim 1, characterized in that asymmetric S-shaped member (8) is
partially stiff, but it can resiliently yield at portion (8b) lower end, i.e. at the
part thereof in contact with the dispensing roll.