Background of the Invention
1. Field of the Invention
[0001] The present invention relates to a flat discharge lamp type display device.
2. Description of the Prior Art
[0002] Conventionally, a discharge lamp type display device represented by a neon sign is
well known. In general, such a display device includes a plurality of tubular discharge
lamps formed in predetermined shapes and disposed in such a specific arrangement as
to transmit information. Such a prior art neon sign, employing a plurality of tubular
discharge lamps, is difficult to manufacture, and the electrical circuit to activate
the discharge lamps for luminous discharge is complicated and high in cost. In addition,
for more distinct display of the information, the tubular discharge lamps must be
arranged more closely, but the prior art device employing a number of discharge lamps
has limits in itself. Further, in the conventional display device using tubular discharge
lamps, the information expressible by a dynamic display also has limits.
Summary of the Invention
[0003] It is, accordingly, a general object of the present invention to provide a flat discharge
lamp type display device which avoid the difficulties encountered in the prior art
discharge lamp type display device.
[0004] It is a more specific object of the present invention to provide such a display device
which may display information distinctly and which may generate high luminous output.
[0005] It is another object of the present invention to provide such a display device which
is easy to manufacture and which has a simple electrical circuit to activate the display
device for luminous discharge.
[0006] It is still another object of the present invention to provide such a display device
which may display information with dynamic effects.
[0007] It is a further object of the present invention to provide such a display device
whose strength is improved.
[0008] It is a still further object of the present invention to provide such a display device
having a large display area.
[0009] It is a still further object of the present invention to provide a simple method
for manufacturing discharge lamp type display devices.
[0010] Broadly described, the present invention provides a discharge lamp type display device
which comprises a discharge vessel including a first and a second transparent glass
plate arranged in parallel to each other, xenon gas serving as a discharge material
and enclosed in a discharge space defined between the first and second glass plates,
a fluorescent layer coated on a predetermined position of the inner surface of at
least one of the first and second glass plates and having a thickness of 0.01 to 1
mm, a first electrode formed on the outer surface of the first glass plate, and a
second electrode formed on the outer surface of the second glass plate.
[0011] In another aspect, the present invention provides a discharge lamp type display device
which comprises a discharge vessel including a first and a second transparent glass
plate arranged in parallel to each other, xenon gas serving as a discharge material
and enclosed in a discharge space defined between the first and second glass plates,
a fluorescent layer coated on a predetermined position of the inner surface of at
least one of the first and second glass plates and having a thickness of 0.01 to 1
mm, a first electrode formed on the outer surface of the first glass plate, and a
second electrode mounted on one end of the discharge vessel and extending into the
discharge space, voltage impressing means for impresseing to the second electrode
a voltage having frequency of 0.5 to 20 kHz and varying peak values, and grounding
means for grounding the first electrode.
[0012] In still another aspect, the present invention provides a discharge lamp type display
device which comprises a discharge vessel including a first and a second transparent
glass plate arranged in parallel to each other, xenon gas serving as a discharge material
and enclosed in a discharge space defined between the first and second glass plates,
a fluorescent layer coated on a predetermined position of the inner surface of at
least one of the first and second glass plates and having a thickness of 0.01 to 1
mm, a first electrode formed on the outer surface of the first glass plate, a protective
plate disposed over the second glass plate with a predetermined space thereto and
serving to protect the first and second glass plates, and an electrically conductive
liquid enclosed in the space defined between the second glass plate and the protective
plate and serving as a second electrode.
[0013] In a further aspect, the present invention provides a discharge lamp type display
device which comprises a discharge vessel inclduing a transparent glass plate, and
a transparent glass member having a glass flat portion disposed in parallel to the
galss plate, a galss sealing portion formed along the periphery of the glass flat
portion and bonded to the glass plate to form the discharge vessel, the glass sealing
portion being made of the same glass as the glass flat portion and having a predetermined
height, and a plurality of spacers disposed between the glass plate and the glass
flat portion, the plurality of spacers being made of the same glass as the glass flat
portion and formed to have the same height as the glass sealing portion; xenon gas
serving as a discharge material and enclosed in the discharge vessel; a fluorescent
layer coated on a predetermined position of the inner surface of at least one of the
glass plate and the glass flat portion and having a thickness of 0.01 to 1 mm; a first
electrode formed on the outer surface of the glass plate; and a second electrode formed
on the outer surface of the glass member.
[0014] In a still further aspect, the present invention provides a method for manufacturing
a discharge lamp type display device including a discharge vessel having a pair of
transparent glass plates and a plurality of spacers provided in between the glass
plates, a discharge gas enclosed in the discharge vessel, a fluorescent layer coated
on a predetermined position of the inner surface of at least one of the glass plates,
and at least one electrode formed on the interior or the exterior of the discharge
vessel. The method comprises the steps of preparing a first and a second glass plate;
attaching masks on one surface of the first glass plate at the periphery thereof and
at the portion where the spacers are formed; chemically etching the first glass plate
into a predetermined depth; combining and sealing the first and second glass plates
to form the discharge vessel having the spacers; evacuating the discharge vessel;
and filling the discharge vessel with a discharge gas at a predetermined pressure.
[0015] According to the present invention, the discharge vessel of the display device is
formed of the glass plates, with the fluorescent layer coated on the inner surface
of at least one of the glass plates. Desired information can be closely written on
the glass plate by properly selecting a pattern of the fluorescent layer and a fluorescent
material for forming the pattern and locating the pattern on a predetermined position
of the glass plate. Therefore, the predetermined information may be displayed distinctly.
Further, the discharge gas employed is xenon which has a large ultraviolet output
and little heat loss, and the thickness of the fluorescent layer is kept within such
a range from 0.01 to 1 mm as to provide high luminous output. As the predetermined
information can be displayed by a single discharge vessel, the display device can
be easily manufactured and a simple electrical circuit can be employed to activate
the same for luminous discharge.
[0016] According to the second aspect of the present invention, a voltage having frequency
of 0.5 to 20 kHz and varying peak values is applied to the electrode within the discharge
vessel and hence, the luminous output distribution of a positive column formed in
the discharge space may be varied with the varying voltage as time elapses. Thus,
various information may be displayed with dynamic effects.
[0017] According to the third aspect of the present invention, the display device includes
the protective plate for protecting the first and second glass plates, thereby increasing
the strength of the display device. The electrically conductive liquid enclosed between
the first glass plate and the protective plate also protects the first glass plate,
thereby further increasing the strength of the display device.
[0018] According to the fourth aspect of the present invention, a plurality of spacers having
the same height as the glass sealing portion are provided between the glass plate
and the glass flat portion, thereby increasing the glass components forming the discharge
vessel. Thus, the discharge vessel can employ large-sized glass plates, thereby making
it possible to manufacture display devices having a large display area.
[0019] According to the present method for manufacturing a discharge lamp type display device,
the spacers and the glass sealing portion for sealing the discharge vessel may be
formed at the same time by etching the first glass plate by way of masks. Thus, the
height of the glass sealing portion and that of the spacers may be precisely uniformed.
The spacers perfectly support the glass plates so that in the evacuating step of the
discharge vessel, any possible damage to the discharge vessel may be reliably prevented.
Further, after the display device has been made, the spacers also serve to support
the glass plates so that no possible internal stress may be developed in the glass
plates. Thus, display devices having improved strength may be easily manufactured.
[0020] The present invention will become more fully apparent from the claims and the description
as it proceeds in connection with the drawings.
Brief Description of the Drawings
[0021]
FIG. 1 is a perspective view of a discharge lamp type display device according to
a first embodiment of the present invention;
FIG. 2 is a sectional view taken along line II-II in FIG.1;
FIG. 3 is a schematic representation illustrating various information indicative by
the fluorescent layer;
FIG. 4 is a perspective veiw of a discharge lamp type display device according to
a second embodiment of the present invention;
FIG. 5 is a sectional view taken along line V-V in FIG. 4;
FIG. 6 is a perspective view of a discharge lamp type display device according to
a third embodiment of the present invention;
FIG. 7 is a sectional view taken along line VII-VII in FIG. 6;
FIG. 8 is a schematic view illustrating how to activate the display device according
to the third embodiment;
FIG. 9 is a perspective view of a discharge lamp type display device according to
a fourth embodiment of the present invention;
FIG. 10 is a sectional view taken along line X-X in FIG. 9;
FIG. 11 is a perspective view of a discharge lamp type display device according to
a fifth embodiment of the present invention;
FIG. 12 is a sectional view taken along line XII-XII in FIG. 11;
FIG. 13 is a perspective view of a discharge lamp type display device according to
a sixth embodiment of the present invention;
FIG. 14 is a sectional view taken along line XIV-XIV in FIG. 13;
FIG. 15 is a schematic view illustrating how to activate the display device according
to the sixth embodiment;
FIG. 16 is a perspective view of a discharge lamp type display device according to
a seventh embodiment of the present invention;
FIG. 17 is a sectional view taken along line XVII-XVII in FIG. 16;
FIG. 18 is a perspective view of a discharge lamp type display device according to
an eighth embodiment of the present invention;
FIG. 19 is a sectional view taken along line XIX-XIX in FIG. 18;
FIG. 20 is a perspective view of a discharge lamp type display device according to
a ninth embodiment of the present invention;
FIG. 21 is a sectional view taken along line XXI-XXI in FIG. 20;
FIG. 22 is a perspective view of a discharge lamp type display device according to
a tenth embodiment of the present invention;
FIG. 23 is a sectional view taken along line XXIII-XXIII in FIG. 22;
FIG. 24 is a perspective view of a discharge lamp type display device according to
an 11th embodiment of the present invention;
FIG. 25 is a sectional view taken along line XXV-XXV in FIG. 24;
FIG. 26 is a perspective view of a discharge lamp type display device according to
a 12th embodiment of the present invention;
FIG. 27 is a sectional view taken along line XXVII-XXVII in FIG. 26;
FIG. 28 is a perspective view of a discharge lamp type display device according to
a 13th embodiment of the present invention;
FIG. 29 is a sectional view taken along line XXIX-XXIX in FIG. 28;
FIG. 30 is a perspective view of a discharge lamp type display device according to
a 14th embodiment of the present invention;
FIG. 31 is a sectional view taken along line XXXI-XXXI in FIG. 30;
FIG. 32 is a schematic view illustrating a method for manufacturing a discharge lamp
type display device according to the present invention;
FIG. 33 is a schematic diagram of an electrical circuit to activate the display device
for luminous discharge;
FIG. 34 and 35 are waveform diagrams illustrating the control signal generated by
a control signal generator;
FIG. 36 is a schematic diagram of another electrical circuit to activate the display
device for luminous discharge;
FIG. 37 is a block diagram of a control signal generator;
FIG. 38 is a diagram illustrating a group of output signal waveforms, wherein FIG.
38(a) shows a pulse signal generated by a pulse signal generator, FIG. 38(b) shows
a sawtooth signal generated by a sawtooth signal generator, and FIG. 38(c) shows a
sawtooth control signal generated by the control signal generator;
FIG. 39 is a schematic view illustrating the dynamic display effect of the display
device activated by the circuit in FIG. 36 for luminous discharge;
FIG. 40 is a schematic view illustrating the relation between the length of the internal
electrode and the dimensions of the discharge space of the display device;
FIG. 41 is a diagram illustrating a group of a pulse signals generated by the pulse
signal generator, wherein FIG. 41(a) shows a pulse waveform having a pulse width of
t, FIG. 41(b) shows a pulse waveform having a pulse width of t/2, and FIG. 41(c) shows
a pulse waveform having a pulse width of 2t;
FIG. 42 is a diagram illustrating a group of sawtooth control signal waveforms generated
by the control signal generator, wherein FIG. 42(a) shows a signal waveform having
a period of T₁, FIG. 42(b) shows a signal waveform having a period of T₁/2, and FIG.
42(c) shows a signal waveform having a period of 2T₁;
FIG. 43 is a block diagram of a control signal generator for generating triangular
control signals; and
FIG. 44 is a diagram illustrating a group of output signal waveform, wherein FIG.
44(a) shows a pulse signal waveform generated by the pulse generator, FIG. 44(b) shows
a triangular signal waveform generated by a triangular signal generator, and FIG.
44(c) shows a triangular control signal waveform generated by the control signal generator.
Detailed Description of Preferred Embodiments
[0022] Referring now to FIGS. 1 and 2, shown therein is a flat discharge lamp type display
device according to a first embodiment of the present invention. As shown therein,
the display device includes a first glass plate 10 and a second glass plate 12 disposed
in parallel to each other, and they are made of soft glass such as transparent soda
glass, or hard glass such as borosilicate glass. Between the first and second glass
platees 10 and 12, a sealing glass member 14 is provided having a thermal expansion
coefficient substantially equal to that of the first and second glass plates, and
thus, the first glass plate 10, second glass plate 12 and sealing glass member 14
form a discharge vessel. The interior of the discharge vessel is evacuated and is
then filled with xenon gas at a pressure from several to 100 mmHg, for example, at
50 mmHg. Xenon, which has a high output in the ultraviolet region and little heat
loss, is suitable for use as a discharge gas. Apart from the above advantage, employment
of xenon gas has a further advantage of reducing blackening of the discharge vessel
through scattering of the electrode material with the result of extended life of the
display device. Other rare gases such as neon, argon and krypton may be used as a
discharge gas. Further, enclosure of a getter material in the discharge vessel causes
no side effect and consequently no fear of environmental pullution.
[0023] A fluorescent layer 16 having a predetermined pattern is formed on the inner surface
of the second glass plate 12. In case the fluorescet layer 16 is formed of a single
fluorescent material, a single color light is obtainable, but if a plurality of fluorescent
materials are employed to form respective predetermined patterns, a display composed
of various color patterns is achieved by luminous discharge. If the fluorescent layer
16 is formed of spot-like fluorescent elements 18 as shown in this embodiment, luminous
output is obtained not only from the surface of the fluorescent elements 18 contacting
the second glass plate 12 but also from the sides thereof, so that the luminous output
obtainable is higher than that obtained by the fluorescent layer formed evenly on
the whole inner surface of the second glass plate 12. The fluorescent layer 16 has
a thickness from 0.01 to 1mm, for example 0.12 mm, so that absorption of light in
the fluorescent layer 16 may be little, and consequently high luminous output is obtainable.
In case of the thickness less than 0.01 mm, it is disadvantageous in that the fluorescent
layer 16 would be too thin to provide satisfactory luminous output and accompanied
with fluctuation of thickness, which would cause substantial change in the luminous
output from the fluorescent layer 16. In case of the thickness more than 1 mm, it
is disadvantageous in that the luminous output from the fluorescent layer 16 would
be substantially saturated or lowered. The fluorescent layer 16 may be formed, for
example, by silk printing. An emulsion is applied onto a fine mesh of nylon, and a
film having a net pattern to be printed is tightly attached to the mesh and exposed
to light. Then the mesh with the emulsion is developed and fixed, and the emulsion
at the unexposed portion is washed off. The mesh is then placed on the second glass
plate 12 and fluorescent material powders are applied on the mesh, so that the fluorescent
layer 16 may be printed on the second glass plate 12 through the mesh.
[0024] A first electrode 20 is provided on the outer surface of the first glass plate 10.
The first electrode 20 is formed by applying, for example, an opaque carbon paint
on the outer surface of the first glass plate 10. A second electrode 22 is provided
on the outer surface of the second glass plate 12. The second electrode 22 is formed
of an electrically conductive and transparent film such as of tin oxide. Such a film
of tin oxide if formed by spraying an aqueous solution such as of tin halide under
atomized condition onto the outer surface of the second glass plate 12 heated at 500
to 600°C. With this arrangement of the first electrode 20 formed of the opaque material
and the second electrode 22 formed of the transparent material, light is emitted only
from the second glass plate 12. If it is desired to obtain discharge light from both
of the first and second glass plates 10 and 12, the first electrode 20 may be also
formed of an electrically conductive and transparent film such as of tin oxide. In
such a case, it is preferable to provide a fluorescent layer of a predetermined pattern
also on the inner surface of the first glass plate 10. Lead wires 28 and 29 are electrically
connected to the first and second electrodes 20 and 22, respectively.
[0025] The fluorescent layer 16 may be arranged to have various patterns. It may be arranged
to display, for example, dots as shown in FIG. 3(a), characters as shown in FIG. 3(b),
or graphics, symbols, pictures, or the like. Further, as shown in FIG. 3(c), the fluorescent
layer 16 may be formed in grids. Such an arrangement permits the fluorescent layer
16 to give out discharge light also from the sides thereof, as is the case in the
one formed in spots, so that the display device can increase the luminous output.
[0026] In the above embodiment, desired information can be displayed by a single discharge
lamp, so that the display device can be manufactured easily and a simple electrical
circuit can be employed to activate the display device for luminous discharge. Further,
the fluorescent layer 16 having a predetermined pattern and adapted for radiating
lights having various wavelengths is provided at a desired position on the inner surface
of the second glass plate 12, permitting close and distinct display of information.
Xenon gas employed as a discharge gas has a large ultraviolet output and little heat
loss, and the fluorescent layer 16 has a thickness from 0.01 to 1 mm, assuring quite
effective luminous output.
[0027] FIGS 4 and 5 show a second embodiment of the present invention. The second embodiment
is different from the first embodiment in that there is no electrode provided on the
outer surface of the second glass plate 12 but an internal electrode 30 is provided
at one end of the discharge vessel and extends into a discharge space defined between
the first and second glass plates 10 and 12. The internal electrode 30 serves as a
second electrode and is sealed in a glass tube 32 communicating with the discharge
space. In case the glass tube 32 is made of soft glass, Dumet wire is preferably used
for the electrode 30; in case of hard glass, a tungsten wire is preferably used. Other
materials suitable for the electrode 30 are nickel (Ni), copper (Cu), titanium (Ti),
tantalum (Ta) and zirconium (Zr). Titanium, tantalum and zirconium, which have getter
effect, are more preferable. When any of such materials as described above is used
for the electrode 30, the glass material must be selected so as to have a thermal
expansion coefficient corresponding thereto. The glass tube 32 has an exhaust port
34 through which it can be evacuated. In other respects, the second embodiment is
similar to the first embodiment. Like parts are given like reference numbers and their
description will not be repeated. The second embodiment can give an effect similar
to that of the first embodiment, and application of high frequency voltage whose peak
value changes as time elapses to the internal electrode 30 enables various dynamic
effects on the information to be displayed.
[0028] FIGS. 6 to 8 show a third embodiment of the present invention. The third embodiment
is different from the second embodiment in that there is no electrode provided on
the outer surface of the first glass plate 10, but only the internal electrode 30
is provided at one end of the discharge vessel and extends into the discharge space.
The internal electrode 30 is equal to the one employed in the second embodiment, and
is sealed in the glass tube 32 communicating with the discharge space. In other respects,
the third embodiment is similar to the second embodiment. Like parts are given like
reference numbers and their description will not be repeated.
[0029] As shown in FIG. 8, in order to activate the display device of the third embodiment
for luminous discharge, the display device (now designated by the reference number
40) is put in a water tank 38 containing water 36. An electrical circuit 42 for activating
the display device 40 has two lead wires 43 and 44, one lead wire 43 connected to
the internal electrode 30 and the other 44 inserted into the water 36. As shown in
FIG. 8, no trouble occurs even when goldfish 46 are in the water tank 38. The display
device according to the third embodiment has an effect similar to that of the first
embodiment, and furthermore, it can provide a novel display as shown in FIG. 8.
[0030] FIGS. 9 and 10 show a flat discharge lamp type display device according to a fourth
embodiment of the present invention. As shown therein, the display device includes
a first glass plate 110 and a second glass plate 112 disposed in parallel to each
other, and they are made of soft glass such as transparent soda glass, or hard glass
such as borosilicate glass. Between the first and second glass plates 110 and 112,
a sealing glass member 114 is provided having a thermal expansion coefficient substantially
equal to that of the first and second glass plates, and thus, the first glass plate
110, second glass plate 112 and sealing glass member 114 form a discharge vessel.
As with the first embodiment, the interior of the discharge vessel is evacuated and
is then filled with xenon gas at a pressure from several to 100 mmHg, for example,
at 50 mmHg.
[0031] A fluorescent layer 116 having a pattern shown in FIG. 9 is formed on the inner surface
of the second glass plate 112. As with the first embodiment, in case the fluorescent
layer 116 is formed of a single fluorescent material, a single color light is obtainable,
but if a plurality of fluorescent materials are employed to form respective predetermined
patterns, a display composed of various color patterns is achieved by luminous discharge.
[0032] A first electrode 120 is provided on the outer surface of the first glass plate 110.
The first electrode 120 is formed by applying, for example, an opaque carbon paint
on the outer surface of the first glass plate 110. A second electrode 122 is provided
on the outer surface of the second glass plate 112. The second electrode 122 is formed
of a conductive aqueous solution containing a small amount of, for example, 0.001
to 0.01 parts by weight of sodium chloride NaCl or sodium hydroxide NaOH. A protective
plate 124 made of a transparent acrylic plate is provided on the second electrode
122. Around the protective plate 124, the second electrode 122 and the second glass
plate 112, a sealing member 126 made of silicone is provided to receive the second
electrode 122 between the protective plate 124 and the second glass plate 122. Lead
wires 128 and 129 are electrically connected to the first electrode 120 and the second
electrode 122, respectively.
[0033] The protective plate 124 is adapted for protecting the first and second glass plates
110 and 112 so as to increase the strength of glass as well as for transmitting the
light generated by discharge. The second electrode 122 formed of the conductive aqueous
solution is also adapted for protecting the first and second glass plates as well
as for transmitting the light externally. Thus, provision of the protective plate
124 and the second electrode 122 increases the strength of the display device. With
this arrangment of the first electrode 120 formed of the opaque material and the second
electrode 122 formed of the transparent material, light is emitted only from the protective
plate 124. If it is desired to obtain discharge light from both of the first glass
plate 110 and the protective plate 124, the first electrode 120 may be also formed
of an electrically conductive transparent film such as of tin oxide. Such a film of
tin oxide is formed by spraying an aqueous solution such as of tin halide under atomized
condition onto the outer surface of the second glass plate 12 heated at 500 to 600°C.
In such a case, it is preferable to provide a fluorescent layer of a predetermined
pattern also on the inner surface of the first glass plate 110.
[0034] FIGS. 11 and 12 show a fifth embodiment of the present invention. The fifth embodiment
is different from the fourth embodiment in that there is no electrode provided on
the outer surface of the first glass plate 110 but an internal electrode 130 is provided
at one end of the discharge vessel and extends into a discharge space defined between
the first and second glass plates 110 and 112. The internal electrode 130 serves as
a first electrode and is sealed in a glass tube 132 communicating with the discharge
space. As with the second embodiment, in case the glass tube 132 is made of soft glass,
Dumet wire is preferably used for the electrode 130; in case of hard glass, a tungsten
wire is preferably used. The glass tube 132 has an exhaust port 134 through which
it can be evacuated. In other respects, the fifth embodiment is similar to the fourth
embodiment. Like parts are given like reference numbers and their description will
not be repeated. The fifth embodiment can give an effect similar to that of the fourth
embodiment, and application of high frequency voltage whose peak value changes as
time elapses to the internal electrode 130 enables various dynamic effects on the
information to be displayed.
[0035] FIGS. 13 to 15 show a sixth embodiment of the present invention. The sixth embodiment
is different from the fifth embidiment in that there is no internal electrode extending
into the discharge space. In other respects, the sixth embodiment is similar to the
fifth embodiment. Like parts are given like reference numbers and their description
will not be repeated.
[0036] As shown in FIG. 15, in order to activate the display device of the sixth embodiment
for luminous discharge, the display device (now designated by the reference number
140) is put in a water tank 138 containing water 136. An electrical circuit 142 for
activating the display device 140 has two lead wires 143 and 144, one lead wire 143
connected to the second electrode 122 and the other 144 inserted into the water 136.
As shown in FIG. 15, no trouble occurs even when goldfish 146 are in the water tank
138. The display device according to the sixth embodiment has an effect similar to
that of the fourth embodiment, and furthermore, it can provide a novel display as
shown in FIG. 15.
[0037] FIGS. 16 and 17 show a seventh embodiment of the present invention, the same as the
fourth embodiment insofar as the second glass plate 112 and the sealing glass member
114 are concerned, but employing a modified first electrode 121 provided on the outer
surface of the first glass plate 110. The first electrode 121 is formed of the same
conductive aqueous solution as the second electrode 122 of the fourth embodiment.
A protective plate 125 made of a transparent acrylic plate is provided on the first
electrode 121. Around the protective plate 125, the first electrode 121 and the first
glass plate 110, a sealing member 127 made of silicone is provided to receive the
first electrode 121 between the protective plate 125 and the first glass plate 110.
A lead wire 131 is electrically connected to the first electrode 121. A fluorescent
layer 117 is provided on the inner surface of the first glass plate 110. In other
respects, the eighth embodiment is similar to the fourth embodiment. Like parts are
given like reference numbers and their description will not be repeated. In this embodiment,
the same effect as in the fourth embodiment may be obtained and further, luminous
output may be obtained from both of the first and second glass plates 110 and 112.
Moreover, the strength of the display device may be further increased by the addition
of the protective plate 125 and the first electrode 121.
[0038] FIGS. 18 and 19 show a flat discharge lamp type display device according to an eighth
embodiment of the present invention. As shown therein, the display device includes
a glass member 210 and a glass plate 212. The glass member 210 and the glass plate
212 are made of soft glass such as transparent soda glass, or hard glass such as transparent
borosilicate glass. The glass member 210 is comprised of a glass flat portion 213
disposed in parallel to the glass plate 212, a glass sealing portion 214 having a
predetermined height and formed along the periphery of the glass flat portion 213,
and a plurality of spacers or glass support members 215 having the same height as
the glass sealing portion 214 and disposed between the glass plate 212 and the glass
flat portion 213. The glass sealing portion 214 is bonded to the glass plate 212 by
low-melting glass to thereby form a discharge vessel. The flat portion 213, the sealing
portion 214 and the support members 215 are of the same glass and are formed integrally.
Since the support members 215 support the glass member 210 and the glass plate 212,
the strength of the glass member 210 and the glass plate 212 may effectively be increased.
Thus, the glass member 210 and the glass plate 212 may have a large area, making it
possible to manufacture large-sized display devices. As with the first embodiment,
the interior of the discharge vessel is evacuated and is then filled with xenon gas
at a pressure from several to 100 mmHg, for example, at 50 mmHg.
[0039] A fluorescent layer 216 corresponding to the fluorescent layer 116 of the fourth
embodiment is formed on the inner surface of the glass plate 217.
[0040] A first electrode 220 is provided on the outer surface of the glass flat portion
213. The first electrode 220 is formed by applying, for example, an opaque carbon
paint on the outer surface of the glass flat portion 213. A second electrode 222 is
provided on the outer surface of the glass plate 212. As with the first embodiment,
the second electrode 222 is formed of an electrically conductive and transparent film
such as of tin oxide. Lead wires 228 and 229 are electrically connected to the first
and second electrodes 220 and 222, respectively.
[0041] In the eight embodiemnt, the glass support members 215 having the same height as
the glass sealing portion 214 are provided between the glass plate 212 and the glass
flat portion 213. Thus, the display device can employ large-sized glass plates, thereby
making it possible to manufacture display devices having a large display area.
[0042] FIGS. 20 and 21 show a ninth embodiment of the present invention. The ninth embodiment
is different from the first embodiment in that there is no electrode provided on the
outer surface of the second glass plate 212 but an internal electrode 230 is provided
at one end of the discharge vessel and extends into a discarge space defined between
the glass plate 212 and the glass flat portion 213. The internal electrode 230 serves
as a second electrode and is sealed in a glass tube 232 communicating with the discharge
space. The glass tube 232 has an exhaust port 234 through which it can be evacuated.
In other respects, the ninth embodiment is similar to the eighth embodiment. Like
parts are given like reference numbers and their description will not be repeated.
The ninth embodiment can give an effect similar to that of the eighth embodiment,
and application of high frequency voltage whose peak value changes as time elapses
to the internal electrode 230 enables various dynamic effects on the information to
be displayed.
[0043] FIGS. 22 and 23 show a tenth embodiment of th present invention. The tenth embodiment
is different from the ninth embodiment in that there is no electrode provided on the
outer surface of the glass flat portion 213, but only the internal electrode 230 is
provided at one end of the discharge vessel and extends into the discahrge space.
The internal electrode 230 is equal to the one employed in the ninth embodiment and
is sealed in the glass tube 232 communicating with the discharge space. In other respects,
the tenth embodiment is similar to the ninth embodiment. Like parts are given like
reference number and their description will not be repeated. Further, the system and
electrical circuit to activate the display device of the tenth embodiment is substantially
the same as those of the third embodiment illustrated in FIG. 8 and any further description
will be omitted.
[0044] FIGS. 24 and 25 show an 11th embodiment similar to the 8th embodiment wherein like
reference numbers refer to like parts that will not be redescribed. As shown therein,
the 11th embodiment includes a modified second electrode 223, a protective plate 224
and a sealing member 226. All of these parts 223, 224 and 226 correspond to their
couterparts 122, 124 and 126, respectively, of the fourth embodiment illustrated in
FIGS. 9 and 10 and any further description will be omitted. In this embodiment, since
the display device includes the second electrode 223 formed of aqueous solution and
the protective plate 224 to protect the glass components, the strength of the display
device may effectively be increased.
[0045] FIGS. 26 and 27 show a 12th embodiment of the present invention. The 12th embodiment
is different from the 11th embodiment in that there is no electrode provided on the
outer surface of the glass flat portion 213 but an internal electrode 230A is provided
at one end of the discharge vessel and extends into a discharge space defined between
the glass plate 212 and the glass flat portion 213. The internal electrode 230A serves
as a second electrode and is sealed in a glass tube 232A communicating with the discharge
space. The glass tube 232A has an exhaust port 234A through which it can be evacuated.
In other respects, the 12th embodiment is similar to the 11th embodiment. Like parts
are given like reference numbers and their description will not be repeated. It will
be noted that the effect of the 12th embodiment is similar to that of the 9th embodiment.
[0046] FIGS. 28 and 29 show a 13th embodiment of the present invention. The 13th embodiment
is different from the 12th embodiment in that there is no internal electrode extending
into the discharge space. In other respects, the 13th embodiment is similar to the
12th embodiment. Like parts are given like reference numbers and their description
will not be repeated. Further, the system and electrical circuit to activate the display
device of the 13th embodiment is substantially the same as those of the 6th embodiment
illustrated in FIG. 15 and any further description will be omitted.
[0047] FIGS. 30 and 31 show a 14th embodiment similar to the 11th embodiment wherein like
reference numbers refer to like parts that will not be redescribed. As shown therein,
the 14th embodiment includes a modified first electrode 221 provided on the outer
surface of the glass flat portion 213. The first electrode 221 is formed of the same
conductive aqueous solution as the second electrode 122 of the fourth embodiment.
A protective plate 225 made of a transparent acrylic plate is provided on the first
electrode 221. A sealing member 227 made of silicone is provided to seal the first
electrode 221 between the protective plate 225 and the glass flat portion 213. The
inner surface of the glass flat portion 213 is provided with a fluorescent layer 217
to obtain luminous output also from the protective plate 225. A lead wire 231 is electrically
connected to the first electrode 221. In this embodiment, the same effect as in the
11th embodiment may be obtained and further, the strength of the display device may
be increased by the addition of the protective plate 225 and the first electrode 221.
[0048] Referring to FIG. 32, the method for manufacturing the discharge vessels of the 8th
to 14th embodiments will be described. First, a glass plate 310 of 6mm thick and a
glass plate 212 of 3mm thick are prepared. As shown in FIG. 32(a), plurality of masks
314 are attached to a peripheral portion of the glass plate 310 and portions of the
glass plate 310 on which to form spacers. Then, the glass plate 310 with the masks
314 is chemically etched as by hydrofluoric acid for predetermined time. Thereupon,
as shown in FIG. 32(b), the glass member 210 is formed having the glass flat portion
213, the glass sealing portion 214 and the glass support members 215 serving as spacers,
which are used in the 8th to 14th embodiments. As shown in FIG. 32(c), apart from
the process by hydrofluoric acid, the fluorescent layer 216 is formed on the glass
palte 212 as by silk printing. The fluorecent layer 216 is formed on regions of the
glass plate 212 except the portions of the glass plate 212 which contact the glass
sealing portion 214 and the glass support members 215 when the glass plate 212 and
the glass member 210 are combined in the subsequent process to form a discharge vessel.
Then, as shown in FIG. 32(d), a low-melting glass member 320 is applied to the border
between the glass sealing portion 214 and the glass plate 212, thereby combining the
glass member 210 and the glass plate 212, to form a discharge vessel 318. The discharge
vessel 318 is evacuated and is then filled, for example, with xenon gas at a predetermined
pressure.
[0049] To form the internal electrode 230, 230A of the 9th, 10th and 12th embodiment, the
discharge vessel 318 of FIG. 32(d) is formed and the internal electrode 230 is inserted
into the discharge vessle 318 through a predetermined point thereof. Alternatively,
the glass member 210 of FIG. 32(b) is formed and the glass tubes 232, 232A of the
9th, 10th and 12th embodiments is attached to the glass member 210 so as to provided
the internal electrode 230 or 230A. To form the opaque electrode 220 of the 8th, 9th
and 11th embodiments on the inner surface of the glass flat portion 213, the discharge
vessel 318 of FIG. 32(d) is formed, and carbon paint is applied to the outer surface
of the glass flat portion 213. To form the opaque electrode 222 of the eighth embodiment
on the glass plate 212, the electrode 222 is formed before the fluorescent layer 216
is formed on the glass plate 212. Further, the electrically conductive liquids 223,
221, the sealing members 226, 227 and the protective plates 224, 225 of the 11th to
14th embodiments may be formed after the discharge vessel 318 of FIG. 32(d) has been
formed. Thus, various methods may be employed to form electrodes. It is to be noted
that the fluorescent layer 216 may be formed on the inner surface of the glass flat
portion 213. In this case, the fluorescent layer 216 may be formed after the glass
member 210 of FIG. 32(d) has been formed.
[0050] When the above-mentioned method is employed for manufacturing the discharge vessel
318, the glass support members 215 and the glass sealing portion 214 having the same
height may be precisely formed, so that when the discharge vessel is evacuated, the
internal stress of the glass plate 212 and the glass flat portion 213 may be mitigated.
Therefore, during manufacture, any possible damage to the discharge vessels may be
prevented, thereby making it possible to manufacture large-sized discharge lamp type
display devices. In addition, by suitably selecting the thickness and etching time
of the glass plate 210, the distance H (FIG. 32(d)) may be freely determined between
the glass plate 212 and the glass flat portion 213. Thus, a desired discharge lamp
type display device may be manufactured easily.
[0051] Referring now to FIGS. 33 to 35, means for activating the display device of the present
invention will be described. FIG. 33 shows an electrical circuit which may be used
to activate the display device according to any of the foregoing embodiments for luminous
discharge thereof, but hereinafter the description will be given in relation to, for
example, the display device of the first embodiment (now designated by the reference
number 48). FIGS. 34 and 35 show the waveform of a pulse signal generated by a control
signal generator 52 in FIG. 33. The pulse signal is adapted for controlling a high
frequency voltage to be applied to the display device 48 of the invention. A power
supply 50 is connected at one end thereof to an input terminal of the control signal
generator 52 and to one end of a primary winding of a boosting transformer 54. The
power supply 50 is also connected at the other end thereof to the other input terminal
of the control signal generator 52 and to an emitter of a transistor 56. The transistor
56 has a collector connected to the other end of the primary winding of the boosting
transformer 54 and a base connected through a resistance 58 to an output terminal
of the control signal generator 52. The other ends of the power supply 50 and the
control signal generator 52 and the emitter of the transistor 56 are grounded. The
boosting transformer 54 has a secondary winding connected at one end thereof to the
first electrode 20 of the display device 48. The other end of the secondary winding
of the boosting transformer 54 is connected to the second electrode 22 and is grounded.
[0052] The control signal generator 52 is composed of a pulse signal generator and is adapted
to supply a pulse signal as shown in FIGS. 34 and 35 through the resistance 58 to
the base of the transistor 56. The pulse signal has a pulse width
t and a frequency T₂ of 0.5 to 20 kHz, and in response to the frequency T₂, the transistor
56 is turned on and off. As the transistor 56 is thus switched over, the boosting
transformer 54 boosts the voltage at the primary winding to sufficient magnitude to
discharge and light up the display device 48, creating at the secondary winding thereof
a high frequency voltage in the order of 300 V to 6 kV at the peak, which is applied
across the first electrode 20 and the second electrode 22.
[0053] The electrical circuit thus constructed permits uniform luminous discharge of the
display device 48, and in case both of the first and second electrodes 20 and 22 are
transparent, uniform luminous output is obtainable from the surfaces of the first
and second glass plates 10 and 12.
[0054] Another electrical circuit to activate the display device of the present invention
for luminous discharge will be described with reference to FIGS. 36 to 38. This circuit
may be employed to activate the display device having the internal electrode, but
hereinafter the description will be given in relation to, for example, the display
device of the second embodiment (now designated by the reference number 60). The first
electrode 20 is connected to a grounded end of the boosting transformer 54 and the
internal electrode 30 is connected to the other terminal of the boosting transformer
54. The arrangement are equal to that of the electrical circuit in FIG. 33, except
the construction of a control signal generator 62. Like parts are given like reference
numbers and any further description of the electrical circuit will be omitted.
[0055] The control signal generator 62 is composed of a pulse signal generator 64 and a
sawtooth signal generator 66. The pulse signal generator 64 has two input terminals
which are connected to input terminals 70 and 72 of the control signal generator 62,
respectively, and the sawtooth signal generator 66 has tow input terminals which are
also connected to the input terminals 70 and 72, respectively. Outputs of the pulse
signal generator 64 and the sawtooth signal generator 66 are connected to output terminal
74 and 76 of the control signal generator 62. The pulse signal generator 64 is adapted
to generate a pulse signal having a frequency T₂ of 0.5 to 20 kHz, as shown in FIG.
38(a), and the sawtooth signal generator 66 is adapted to generate a sawtooth signal
having a frequency T₁ of about a fraction of 1 Hz to several Hz, as shown in FIG.
38(b). The waveforms of FIGS. 38(a) and 38(b) provides a control pulse signal shown
in FIG. 38(c). The control pulse signal has its peak value varied in a sawtooth form
and has a frequency T₁. The input terminals 70 and 72 are connected to the output
terminal of the power supply 50. The output terminal 74 is connected to the base of
the transistor 56 and the output terminal 76 is connected to the primary winding of
the boosting transformer 54.
[0056] When the control pulse signal shown in FIG. 38(a) is supplied to the base of the
transistor 56 and when the sawtooth signal shown in FIG. 38(b) is supplied to the
boosting transformer 54, the transistor 56 repeats on-off action as represented by
the control pulse signal of FIG. 38(c), and the high frequency voltage whose peak
value changes in a sawtooth form is applied through the boosting transformer 54 to
the internal electrode 30 of the display device 60. Therefore, a luminous distribution
in which the luminance is varied periodically in response to the sawtooth peak value
of the high frequency voltage is obtainable in the discharge space of the display
device 60. FIG. 39 shows how the display appears with the high luminance portion gradually
moving in the direction indicated by an arrow as time elapses. Such a periodical change
of the luminance gives a dynamic display effect indicating, for example, a surf and
a waterfall. The pattern of the fluorescent layer and the fluorescent material forming
the pattern may be selected as desired, so that luminous discharge of th display device
activated by the above circuit can provided a dynamic display with various ideas.
[0057] As shown in FIG. 40, in order to form a positive column over the substantially entire
area of the discharge vessel, the length A mm of the internal electrode extending
into the discharge space may preferably be determined by the size of the discharge
space (L mm long by ℓ mm wide by H mm deep). For example, given that L is 100 mm and
ℓ is 100 mm, and when H is about 0.2 mm, the length A of the internal electrode 30
may be about 100 mm; when H is about 1 mm, the length A may be about several tens
mm; and when H is about 3 to 4 mm, the length A may be several mm.
[0058] FIG. 41 shows various types of pulse signals which can be transmitted from the pulse
signal generator 64. FIG. 41(a) shows a pulse signal having a frequency of T₂ and
a pulse width of
t, FIG. 41(b) a pulse signal having a frequency of T₂ and a pulse width of t/2, and
FIG. 41(c) a pulse signal having a frequency of T₂ and a pulse width of 2t. In case
of the pulse signal shown in FIG. 41(b), the luminance is decreased in comparison
with that of the pulse signal in FIG. 41(a) to save energy. On the other hand, in
case of the pulse signal in FIG. 41(c), the luminance is increased in comparison with
that of the pulse signal in FIG. 41(a).
[0059] FIG. 42 shows various types of sawtooth control signals which can be transmitted
from the control signal generator 62. FIG. 42(a) shows a sawtooth control signal having
a period of T₁, FIG. 42(b) a sawtooth control signal having a period of T₁/2, and
FIG. 42(c) a sawtooth control signal having a period of 2T₁. In case of the sawtooth
control signal in FIG. 42(b), the luminance distribution in the illumination region
is continuously varied in a shorter period to provide a quicker luminance change of
the dynamic display, while in case of the sawtooth control signal in FIG. 42(c), the
luminance distribution in the illumination region is continuously varied in a longer
period to provide a slower luminance change of the dynamic display.
[0060] The control signal transmitted from the control signal generator 62 is not limited
to the sawtooth signal. For exaomple, as shown in FIG. 43, a triangular signal generator
78 may be employed to generate a control signal whose peak value is varied in a triangular
waveform. FIG. 44(a) shows a pulse signal from the pulse signal generator 64, FIG.
44(b) a triangular signal from the triangular signal generator 78, and FIG. 44(c)
a control signal having a period of T₃ generated from the control signal generator
62. Thus, the control signal generator 62 can generate various control signals, which
may be used to achieve a dynamic display in which the luminance changes variously.
[0061] While the invention has been described with reference to preferred embodiments thereof,
it may be understood that modifications or variations may be easily made without departing
from the scope of this invention which is defined by the appended claims.
1. A discharge lamp type display device including a transparent glass plate and a
transparent glass member having a flat portion parallel to the glass plate, a discharge
space between said glass plate and glass member, xenon gas serving as a discharge
material and enclosed in said discharge space, a fluorescent layer coated on a predetermined
position on the inner surface of at least one of said glass plate and glass member
and having a thickness of 0.01 to 1 mm, and dual electrode means provided spaced apart
on said device.
2. A device according to claim 1 wherein the glass member is a second glass plate
parallel to the first mentioned glass plate.
3. A device according to claim 1 wherein said glass member has a glass flat portion
disposed parallel to said glass plate and inclduing a glass sealing portion formed
along the periphery of said glass flat portion and bonded to said glass plate to form
said discharge vessel, said glass sealing portion being made of the same glass as
said glass flat portion and having a predetermined height, and a plurality of spacers
disposed between said glass plate and said glass flat portion, said plurality of spacers
being made of the same glass as said glass flat portion and formed to have the same
height as said glass sealing portion.
4. A device according to claim 1, 2 or 3 wherein the fluorescent layer is printed
on the inner surface of one of said glass plate and glass member and has a predetermined
pattern.
5. A device according to any preceding claim wherein first and second electrodes are
respectively formed on the outside of the glass plate and the outside of the glass
member.
6. The display device as defined in claim 5 wherein said first electrode is formed
of a first electrically conductive film, and wherein said second electrode is formed
of a second electrically conductive film.
7. The display device as defined in claim 6 wherein at least one of said first and
second electrically conductive films is transparent.
8. A device according to any one of claims 1 to 4 wherein one electrode is mounted
on one end of said transparent plate and member combination and extends into said
discharge space.
9. The display device as defined in claim 8 further comprising voltage impressing
means for impressing to said one electrode a voltage having frequency of 0.5 to 20
kHz and varying peak values, and grounding means for grounding said one electrode.
10. The display device as defined in claim 9 wherein in use said peak values of output
voltage of said voltage impressing means vary periodically, or vary to provide sawtooth
waveforms.
11. A device according to claim 8, 9 or 10 wherein another electrode is formed on
the outer surface of one of said glass plate and flat portion of the glass member.
12. A device according to any one of claims 1 to 4 or 8 to 10 wherein a protective
plate is disposed over one of said glass plate and said flat portion of said glass
member and defines a space therewith and an electrically conductive liquid is enclosed
in said space and serves as an electrode.
13. A device according to claim 12 wherein the protective plate protects the glass
plate and/or glass member.
14. The display device as defined in claim 12 or 13 wherein said protective plate
is made of a transparent acrylic plate.
15. The display device as defined in claim 12, 13 or 14 wherein said electrically
conductive liquid is an aqueous solution of sodium chloride or sodium hydroxide.
16. A device according to any one of claims 12 to 15 except when dependent on one
of claims 8 to 11 wherein another electrode is formed on the surface of the other
of said glass plate and flat portion.
17. The display device as defined in claim 11 or 16 wherein said other electrode is
formed of a transparent electrically conductive film.
18. A method for manufacturing a discharge lamp type display device including a discharge
vessel having a pair of transparent glass plates and a plurality of spacers provided
in between said glass plates, a discharge gas enclosed in said discharge vessel, a
fluorescent layer coated on a predetermined position of the inner surface of at least
one of said glass plates, and at least one electrode formed on the interior or the
exterior of said discharge vessle, comprising the steps of;
preparing a first and a second glass plate;
attaching masks on one surface of said first glass plate at the periphery thereof
and at the portions where said spacers are formed;
chemically etching said first glass plate to a predetermined depth;
combining and sealing said first and second glass plates to form said discharge vessel
having said spacers;
evacuating said discharge vessel; and
filling said discharge vessel with a discharge gas at a predetermined pressure.