[0001] The object of this patent application for an industrial utility model is a wooden
strip for floors and panelling made up of a combination of wooden elements cut at
right-angles to the grain and wooden elements with their fibres parallel to the visible
face.
[0002] The production of this artefact represents a considerable step forward in the techniques
belonging to the sector and makes it possible in an advantageous yet simple fashion
to utilize the considerable esthetic and functional properties of wood cut across
the grain, or in other words, with its fibres running at right-angles to the visible
face.
[0003] The importance of the invention will appear particularly evident following a general
summary of the previously adopted techniques.
[0004] In fact, still today, despite the interest aroused among consumers with regard to
its undeniable esthetic qualities and its strength, the use of wood with its fibres
at right-angles to the visible face has never been adequately diffuse in the construction
of floors and other similar types of panelling due to the apparently insurmountable
technical difficulties it poses.
[0005] These difficulties arise, first of all, from the tendency of fibres lying in this
manner to very easily absorb moisture; other difficulties depend on the fact that
the dimensions of the artefact undergo considerable modifications,much greater than
those characteristic of fibres set in the traditional manner, parallel to the plane
of the visible face.
[0006] The outcome of the earliest attempts to construct floors in wood cut across the grain
were items in the form of rather thick straight forward, rather thick blocks of natural
wood, of which the dimensions, seen from above, were only a few centimetres.
[0007] One face of these elements in wood cut across the grain is glued to the underlying
cement while the other constitutes the visible face; the blocks remain independent,
i.e. are not connected to one another.
[0008] The aim of these traditional methods is not to combat wood shrinkage , but, by using
pieces of considerable thickness, to prevent as far as possible the small blocks from
coming unstuck as a result of the precarious nature of the adhesion between wood cut
across the grain and cement (or the like).
[0009] Professor Gugliemo Giordano then produced and patented a strip (the exclusive rights
to which were subsequently bought by the company that holds this patent application)
capable of eliminating many of these disadvantages, going beyond the point at which
the techniques used in the sector had remained stable for some time.
[0010] This strip was in fact obtained by using thin elements in high quality wood with
its grain at right-angles to the visible face; these elements were positioned side
by side and glued to one another so as to form a strip with different possible decorative
patterns on the visible face, according to the various combinations of said elements
cut across the grain.
[0011] Such an artefact in itself constituted a notable technical and esthetic evolution
in that it could be used to obtain functional results, and, above all, decorative
ones of considerable value, and furthermore similar to those previously obtained in
floors using whole blocks of wood cut across the grain by means of the complex and
precarious positioning technique previously mentioned.
[0012] Such a structure, however, still seemed to be penalised by certain drawbacks; in
fact, especially when produced in pieces of very limited thickness, it proved to be
rather fragile, to the extent of easily breaking during handling before and during
the positioning procedure.
[0013] Furthermore, this artefact, like anything made from wood cut across the grain for
that matter, was rather sensitive to climatic variations, to the extent of being subject
to bending and deformattion, although this was limited to the period prior to its
final positioning.
[0014] However, not even the precaution of mounting this strip onto a supporting base, preferably
an item made for this purpose providing for easy mounting (also the object of specific
patent applications in the name of Prof. Gugliemo Giordano, bought by the applicant
company) has given really satisfactory results in that such a base, even if it did
endow the strip with additional strength, was still subject to the negative effects
of deformation on the part of said strip.
[0015] In other words, the tensions that developed in the high quality wooden strip were
offloaded onto the underlying base which generally bent longitudinally; the very presence
of this curvature then rendered the positioning of the entire high quality strip/base
composition particularly difficult.
[0016] In the face of these persistent drawbacks, following a detailed study, the solution
according to the invention was proposed, an extremely radical solution which not
only enables the problem of strip deformation to be definitively overcome, but also
enables particularly brilliant results to be obtained both with regard to the esthetic
quality of the artifact and its versatility, thus rendering it suitable for a wide
variety of applications.
[0017] Thus, a high quality wooden strip has been produced composed predominately of wooden
elements cut across the grain and glued to one another, also bearing however, in combination
with said wooden elements cut across the grain, a number of elements with their fibres
running parallel to the plane of the visible face, glued to the strip both in longitudinal
and transversal directions.
[0018] The aim of the presence of said elements with their fibres parallel to the visible
face is to 'bind' the elements cut across the grain , acting in practice as stays
for the entire strip.
[0019] In addition to guaranteeing better resistance to slip for the whole artefact, the
action of these elements with parallel fibres, of the same limited thickness, naturally,
as those elements cut across the grain, also aims to prevent deformation of the strip
as said elements are capable of preventing any undue shifting of said pieces cut across
the grain, or at least, of limiting the effects of such deformations by dispersing
them over the whole surface of the artefact.
[0020] It can therefore be affirmed that the presence on the invention of elements with
fibres parallel to the plane of the visible face radically eliminates the principal
drawbacks of the previous version of the strip, in that they enable an artifact to
be obtained that, however thin and therefore elastic, is endowed with considerable
strength and, at the same time, they eliminate the risk that deformation on the part
of this new strip may also affect a supporting base, causing it to bend in an undesirable
fashion.
[0021] Furthermore, it is clear that these elements arranged with their fibres parallel
to the visible face, whether transversal or longitudinal, if applied to an artefact
of this kind, would help to enormously increase its esthetic value, thus becoming
useful specific decoartive elements able to form a pattern composed of pleasing geometrical
motifs on the visible face of the strip in question.
[0022] In any case, the artefact produced according to the invention, with its high degree
of stability, may be used with good results, even as a single element of limited thickness
made up of just the upper wooden layer; the latter is particularly suitable for use
in all circumstances where heavy loads due to trampling by feet are forseen.
[0023] Apart from its considerable possibilities of use as a single piece, the strip according
to the invention, the advantages of which should now be sufficiently clear, may be
used to its best advantage when set in place according to the wooden floor assembly
technique introduced by the same Prof. Gugliemo Giordano who, as previously mentioned,
has already presented specific patent applications to ensure the exclusive rights
to this method of procedure which, over recent years, has proved to be extremely
functional, obtaining a considerable degree of success with the public and on the
market.
[0024] According to this assembly technique, a strip of high quality wood, like the one
just mentioned, can be put onto a plywood base of the type described in the aforementioned
patent applications in the name of Prof. Gugliemo Giordano, to then be positioned
in combination with other similar strips, also mounted onto longitudinal plywood bases,
conveniently taking advantage of the groove-and-tongue joints with which said plywood
pieces are equipped.
[0025] To sum up, as a result of this method, it is possible to obtain a technically valid
artefact of exceptional stability. In addition to the high degree of stability, the
adhesion of the strip of high quality wood to the base is guaranteed in that the presence
of the wood with parallel fibres on the visible surface and on the surface to which
the adhesive is applied, leads to a notable increase in the power of adhesion of the
assembly.
[0026] To conclude,the ease with which each single strip of the type in question may be
produced should also be emphasised, in that in a preferred embodiment , it can easily
be obtained by slicing a composite loaf-like structure made by glueing together a
large number of wooden blocks with their grain at right-angles to the cutting plane,
duly interposed and/or covered externally with a layer of wood with its grain running
longitudinally in relation to the aforesaid plane.
[0027] It is clear that, employing the same construction technique, the artefact according
to the invention may be made in many different configurations, and therefore not only
on the form of a longitudinal strip but also as a tile of differing shapes and dimensions,
as long as thay are compatible with the technical characteristics of the invention.
[0028] For greater clarity of explanation the description of the invention proceeds with
reference to the enclosed tables of drawings provided for illustrative and not limitative
purposes, wherein;
-figs. 1,2 and 3 are schematic illustrations of three of the countless possible combinations
obtained by glueing together elements with the grain at right-angles and elements
with the grain parallel to the visible face in order to make a strip according to
the invention, wherein the elements with the grain at right-angles are always predominant;
-fig.4 is a schematic illustration of the composite loaf-like structure which, when
sliced, produces the strips according to the invention.
[0029] With reference to the enclosed figures, the number (1) indicates the areas of the
strips made from one or more elements with the grain at right-angles in relation to
the visible face, glued together and then attached, again by means of glueing, to
elements with the grain parallel to the visible face and arranged transversally (2)
and longitudinally (3) in relation to the actual strip.
[0030] With particular reference to fig.4, the loaf-like structure(10) which, when thinly
sliced produces a number of strips (10a), is composed of numerous blocks of wood
(1a) with the grain at right-angles to the cutting plane, duly interposed and/or covered
externally with wooden layers (2a) and (3a) with fibres parallel in relation to the
aforementioned plane.