[0001] The present invention relates to an arrangement in a screw press with horizontal
screw elements having mutually co-operating screw threads for conjointly feeding the
material to be conveyed through the press for pressing out liquid therefrom, and being
conjointly enclosed by a relatively tight-fitting press casing having openings for
straining liquid from the material conveyed through the press.
[0002] In conventional horizontal screw presses with two parallel screw elements, i.e. two
screw elements which are arranged horizontally side by side, there is a general problem
linked with the cleaning of the depressed portion or upper cleft between the press
casing since sludge from the material transported through the press tends to collect
and remain in said depressed portion or cleft. It is difficult to design the press
casing so as to avoid such collection of sludge and ensure efficient cleaning of the
press in said area during and after operation thereof.
[0003] In the above-mentioned conventional double-screw presses, there is also a problem
in attaining the expected capacity of the press when it is given large dimensions
because of an increased co-rotation of material. Experience has shown that if the
screw element has a large diameter, an increase of this diameter will not yield the
expected capacity increase despite the increased power consumption required for driving
screw elements of increased diameter.
[0004] The present invention aims at solving the above-indicated problems by relatively
simple means.
[0005] The present invention is characterized in that the press casing encloses three screw
elements of which a first and a second screw element are disposed side by side at
the bottom of the press casing and delimited at the bottom by a common, lower press
casing part, while a third screw element is disposed at the top of the press casing
parallel to, above and midway between said first and second screw elements and delimited
by one or a pair of upper press casing parts.
[0006] For practical reasons, it is preferred that the first and second screw elements are
disposed at the bottom of the press. In this way, it will be easy to modify existing
presses while retaining the essential parts thereof. In addition, it is possible,
when feeding material into the press, to ensure an even supply to all three screw
elements at the very inlet end of the press by supplying the material to the third
screw element and, respectively, on opposite sides thereof to the subjacent first
and second screw elements.
[0007] By this solution, the depressed portion or upper cleft between the lower two press
casings will also be elimintated. Thus, any collection of material can be efficiently
avoided in this area, and efficient self-cleaning or cleansing of said area is made
possible.
[0008] By using three screw elements instead of two, an at least 50% capacity increase is
achieved as compared with a double-screw press (on the same floor space). In the
case of three co-operating screw elements according to the invention, a delimited
(triangular) space is defined between the screw elements, but this space will not
become a "dead space", but an active space which is constantly subjected to pressure
and feed action by adjacent material fed by the adjacent screw elements. All three
screw elements may have a right-hand or a left-hand thread and rotate in the same
direction. Alternatively, it is possible to use screw elements two of which rotate
in the same direction and one in the opposite direction. Since each screw element
rotates in "engagement" with the other two screw elements, it is expected that the
co-rotation of material will become substantially less than in the case of double-screw
presses, which means enhanced efficiency.
[0009] Other features and advantages of the invention will appear from the following description,
reference being made to the accompanying drawings, in which:
Fig. 1 is a vertical cross-section of a per se known screw press with two parallel
screw elements provided in a common press casing;
Fig. 2 is a cross-section, corresponding to Fig. 1, of a screw press according to
the invention in a first embodiment thereof;
Fig. 3 is of a horizontal, longitudinal section of the screw press in Fig. 2; and
Fig. 4 is a cross-section, corresponding to Fig. 2, of a screw press according to
the invention in a second embodiment thereof.
[0010] In Fig. 1, there is shown a horizontal screw press 10 having a lower frame 11 resting
on a horizontal supporting surface 12. The screw press comprises a press casing 13,14
divided into two parts and having a stationary bottom part 13 and a removable top
part 14. The press casing is provided in a conventional manner (not shown in more
detail) with an inner surface 15 forming a straining surface throughout the entire
circumference of the press casing and throughout the entire length thereof. Longitudinal
clamping strips 16,17 are provided on opposite sides of the press casing at the joint
between the press casing parts 13,14. Also, there are provided longitudinal, central
strips 18,19 at the interspace 20 between two internal, parallel working chambers
21,22, i.e. a lower strip 18 extending upwards into said interspace, and an upper
strip 19 extending downwards into said interspace 20.
[0011] In the working chambers 21,22, there are mounted two parallel screw elements 23,24.
None of the illustrated screw elements has a straining surface, but for increased
drainage of liquid, the screw elements may be provided with a straining surface, e.g.
on the screw trunks 23a,24a of the screw elements. Optionally, there may also be
provided straining surfaces on the screw threads 23b,24b of the screw element.
[0012] As illustrated, the press casing 13,14 is supported in upper and lower bridge sections
13a,14a which, at their outer ends, are adjustably clamped against each other by clamping
means 25,26.
[0013] At the lower strip 18, there is no or only minimal collection of sludge during and
after the pressing operation, while a substantial amount of sludge and liquid is generally
collected at the upper strip 19. Such collection of sludge is difficult to remove
by a simple cleaning operation since the collected matter will adhere after some time
as a solid cake to the press casing and is outside the field of operation of the press
screw.
[0014] As shown in Fig. 2, the press according to Fig. 1 is modified by a reconstruction
of the top part of the press. In other words, the bottom part 13 remains unaltered
with the associated clamping strips 16, the lower central strip 18 and the bridge
sections 13a. Also, the two screw elements 23,24 and the lower frame 11 remain the
same.
[0015] Straight above the interspace 20 over said (first and second) screw elements 23,24,
there is mounted a third screw element 30 of a design corresponding to that of the
screw elements 23,24. Further, there is provided a new, upper press casing section
or top part 31 with associated bridge sections 32. In the illustrated embodiment according
to Fig. 2, the upper bridge sections 32 are clamped against the associated lower bridge
sections 13a by clamping means corresponding to the clamping means 25,26 in Fig.
1.
[0016] According to the invention, it is thus possible by simple means to reconstruct a
double-screw press of conventional commercial design into a three-screw press according
to the invention, whereby to gain considerable advantages in respect of operation
and maintenance.
[0017] As shown in Fig. 3, use is made of a relatively wide feed opening 33 (in the longitudinal
direction) in the press according to the invention as compared with the prior art
construction, for complying with the increased capacity of the press, as illustrated
to the right in Fig. 3. In the illustrated embodiment, use is made of a full screw
thread also on the third screw element, but as an alternative it is possible along
a section straight below the feed opening, to dispense with the screw thread on the
third screw element. To the left in Fig. 3, there is shown a new gear 34 for driving
the three screw elements instead of the gear used for driving the two screw elements
earlier used.
[0018] As shown in Fig. 2, the three screw elements 23,24,30 define three overlapping thread
portions 35,36,37 (hatched portions) and an intermediate triangular space 38 defined
between the peripheries of the three screw elements. The screw trunks 23a,24a, 30a
are indicated by dashed lines, while the peripheries of the screw threads 23b,24b,
30b are indicated by full lines. It is evident that the material is fed through the
press in the interspaces between the screw threads of the rotating screw elements
and the adjoining stationary press casing but also at the hatched thread portions
where the screw threads of the screw elements overlap each other and at the space
38 centrally defined between the screw elements.
[0019] In the embodiment of Figs. 2 and 3, the first screw element 23 is rotatable anticlockwise
as indicated by the arrow 39, while the second screw element 24 and the third screw
element 30 are rotatable clockwise as indicated by the arrows 40 and 41, i.e. in
a direction opposite to the direction of rotation of the screw element 23. This results
in a forced or positive feed of material.
[0020] It is also possible to have the screw elements 23,24 rotate in the same direction,
and the screw element 30 rotate in the opposite direction with respect to the screw
elements 23,24. Further, it is possible to have the screw elements 23,24 rotate in
mutually opposite directions, i.e. in directions opposite to those shown in Fig. 2.
[0021] In Fig. 4, there is shown an alternative embodiment in which the bottom part is also
modified. As illustrated, a stationary section or bottom part 42 extends through
only one third of the press casing while two further sections 43,44 form the top parts
of the press and together extend through the remaining two thirds of the press casing.
In this case, each of the sections 42,43,44 can be designed substantially identical.
The upper two sections 43,44 may, for instance, be hingedly connected at the bottom
to the section 42 at 45,46, while they can be clamped together at the top by clamping
means corresponding to one of the clamping means in the embodiment according to Fig.
1. In the illustrated press casing embodiment, it is possible to expose the screw
elements in a far more favourable way than in the embodiment according to Figs. 2
and 3, by pivoting the sections 43 and 44 each to one side of the press. Preferably,
the hinge connections are provided at 45,46 in a manner to make the upper sections
43,44 easily dismountable from the press.
[0022] In the illustrated embodiment, the screw casing diameter is widened at the inlet
end, but may alternatively be constant throughout the entire length of the screw.
1. Arrangement in a screw press (10) with horizontal screw elements (23,24) having
mutually co-operating screw threads (23b,24b) for conjointly feeding the material
to be conveyed through the press for pressing out liquid therefrom, and being conjointly
enclosed by a relatively tight-fitting press casing (13,14) having openings for straining
liquid from the material conveyed through the press, characterized in that the press casing (13,31; 42,43,44) encloses three screw elements (23,24,30)
of which a first screw element (23) and a second screw element (24) are disposed
side by side at the bottom of the press casing and delimited at the bottom by a common,
lower press casing part (13,42), while a third screw element (30) is disposed at the
top of the press casing parallel to, above and midway between said first and second
screw elements and delimited by one (31) or a pair (43,44) of upper press casing parts.
2. Arrangement as claimed in claim 1, characterized in that the screw threads (23b,24b, 30b) of the three screw elements (23,24,30) each
engage in the screw thread gaps of the respective other two screw elements throughout
the entire length of the screw elements.
3. Arrangement as claimed in claim 1 or 2, characterized in that the three screw elements (23,24,30) are enclosed by a press casing (42,43,44)
divided into three parts, preferably three substantially equally large parts of which
one part (42), which forms a stationary bottom part of the press casing, is connected
to a respective neighbouring part (43,44) of the press casing at a level below a horizontal
plane through the longitudinal axis of said first (23) and said second (24) screw
element.