BACKGROUND OF THE INVENTION
[0001] The present invention relates to a Ni-Cr alloy member having excellent corrosion
resistance and excellent bending workability. The alloy member is suitable for constituting
a dipping equipment represented by a dipping bath, a dipping jig such as a bucket,
an agitating instrument or the like within the dipping bath, and a pipe, a valve,
a pump component or the like.
[0002] The inventors of this application have found that, because of the corrosion resistance
and the excellent workability, the alloy according to the invention is not limited
merely to the dipping equipment, but reveals remarkable advantages in application
also to, for example, an electrode of an electrolytic polishing apparatus or other
electrodes exposed to corrosion atmosphere. The inventors also recognize that the
alloy according to the invention is not limited to the above applications, but is
epoch-making new one having both corrosion resistance and workability.
[0003] Corrosion resisting alloys are known, for example, from U.S. Patent No. 2,777,766
(Hastelloy G), U.S. Patent No. 3,203,792 (Hastelloy C-276), U.S. Patent No. 3,160,500
(Inconel 625), U.S. Patent No. 3,573,901 (Inconel 690) and the like. However, any
of these alloys are not sufficient in corrosion resistance. In view of these circumstances,
the inventors of this application have developed an alloy improved in corrosion resistance,
as disclosed in Japanese Patent Application Laid-Open No. 58-17247. However, the alloy
developed by the inventors cannot be said to be superior in plastic workability, and
is limited in application to cast material. Further, G.B. Patent No. 1,281,597 has
proposed a technique of improvement in mechanical strength of a corrosion resisting
alloy formed of a Ni-base alloy high in Cr, exposed to high temperature. The present
invention can be said to be a further improvement in a mechanical characteristic of
the alloy disclosed in the G.B. patent.
[0004] The inventors of this application have developed the alloy improved in corrosion
resistance in Japanese Patent Application Laid-Open No. 58-17247. However, uses of
the developed alloy are limited only to cast component parts. Accordingly, a conventional
corrosion resisting alloy, which is insufficient in corrosion resistance, but is excellent
in plastic workability, in particular, in bending workability, has been used for a
member for which bending working is required at manufacturing of the member, such
as, for example, a dipping equipment represented by a dipping bath, a dipping jig
such as a bucket, an agitating instrument or the like within the dipping equipment,
and a pipe, a valve, a pump component or the like, as well as an electrode of, for
example, an electrolytic polishing apparatus exposed to corrosion atmosphere.
SUMMARY OF THE INVENTION
[0005] The inventors of this application have perceived the fact that when the content of
the Cr is brought to 38 to 50 wt%, a Ni-Cr alloy fundamentally maintains a predetermined
corrosion resistance while damages such as cracking or the like at working or processing
are difficult to occur and, in addition thereto, when a solid soluble range of one
or both of Mo and W is 0.1 to 2 wt%, corrosion resistance and plastic workability
remarkably coexist within the range.
[0006] Cu, together with Cr, Mo and W, has a function of improving corrosion resistance
of the alloy. However, the content of Cu exceeding 2% does not reveal a further improvement
in effect. Accordingly, the content of Cu is determined to 2% or less.
[0007] Further, the inventors of this application have found that double fusion by the use
of a vacuum fusion method and an electroslag fusion method makes it possible to bring
contents of respective C and N elements serving as unavoidable impurities, to a value
equal to or less than 0.05 wt% for C and a value equal to or less than 0.04 wt% for
N. In particular, damages of a member represented by "cracking" at working high in
degree of processing can remarkably be improved.
[0008] Moreover, particular limiting of an amount of Cr to 43 to 47 wt% causes a precipitation
amount of the alpha phase of the Cr solid solution to be restrained to a value equal
to or less than 10% in area ratio, making it possible to secure the corrosion resistance
and the plastic workability at a high level.
[0009] Furthermore, Cu, Zr, Nb, Ta and Hf have conventionally been added by 1 to 3% by volume
as principal elements, for the purposes of improving corrosion resistance for Cu and
workability for Zr, Nb, Ta and Hf. In this invention, however, C is brought to a value
equal to or less than 0.01 wt% and N is brought to a value equal to or less than 0.01
wt%, whereby excellent corrosion resistance and plastic workability can be obtained
without addition of the principal elements referred to above.
[0010] It has also been known that Y and other rare-earth elements improve the workability
of the alloy. In this invention, however, a value equal to or above 0.01 wt% has not
revealed further advantages or effects.
[0011] Ca has advantageous in deoxidation and desulfurization at dissolution and manufacturing
of the alloy. However, if the content of Ca exceeds 0.01 wt%, the alloy is embrittled,
so that damages tend to occur in the member after having been worked or processed.
[0012] Additionally, other than the elements mentioned above, the Ni-Cr alloy according
to the invention contains, as unavoidable impurities, 0.3 wt% or less Fe, 0.3 wt%
or less Mn, 0.3 wt% or less Ti, 0.3 wt% Al and 0.05 wt% or less Mg.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Figs. 1a and 1b are schematic cross-sectional views showing alloy plates which are
subjected to bending tests in accordance with JIS;
Fig. 1c is schematic cross-sectional view showing alloy plate which is subjected to
an additional bending test performed after the bending test as shown Figs. 1a and
1b;
Fig. 2 is a perspective view of a dipping jig for a dipping equipment, which is a
first example formed of an alloy according to an embodiment of the invention;
Fig. 3 is a perspective view of a bucket for the dipping equipment, which is a second
element example formed of the alloy;
Fig. 4a is a diagrammatic vertical cross-sectional view of an agitator having incorporated
therein an agitating propeller which is a fourth example formed of the alloy;
Fig. 4b is a view similar to Fig. 4a, but showing another aspect of the agitator having
incorporated therein the agitating propeller;
Fig. 5a is a perspective view of the electrode formed by the clad member;
Fig. 5b is a view similar to Fig. 5a, but showing another aspect of the electrode
formed by the clad member; and
Figs. 6 to 9 are photomicrographs of cross-sections of alloy plates of the present
invention, respectively.
DETAILED DESCRIPTION
[0014] Various examples of the alloy according to the invention will be described below.
[Examples]
[0015] Firstly, molten metals of the alloy having a required compositions were melted by
using a high-frequency vacuum furnace, and cast in dies to form ingot of 60 mm in
diameter and 200 mm in length. Subsequently, the ingots were melted again by using
device for melting electroslag, and each ingot of 100 mm in diameter having compositions
shown in Table 1 was prepared. Each ingot was held at the temperature from 1150 to
1250°C for 10 hours to be homogenized and then subjected to hot casting and hot rolling
at a temperature suitable for starting the hot operations within the range of the
above-identified temperature to form a hot rolling plate of 4 mm in thickness. This
plate was held at the temperature from 1100 to 1200°C for 30 minutes to be homogenized
and then subjected to cool rolling to form cool rolling plate of 2 mm in thickness.
This plate was held at the latter condition to be homogenized, and thereby manufacturing
alloy plates 1 to 55 of the present invention, and comparative alloy plates 56 to
67.
[0016] Note that each of the comparative alloy plates 56 to 67 had a composition in which
the content (represented by * in Table 1) of any of the components falls outside the
range of the present invention.
[0017] Metallic structures of the alloy plates 2, 8, 10 and 55 are shown in Figs. 6 to 9,
respectively. Each of area ratios of the alpha phase of the Cr solid solution of the
alloy plates as shown in Figs. 6 to 9 was measured by instrument for image analysis,
that may be sold by Leitz campany in the name of "TAS PLUS". The results are shown
as follows:
|
Content of Cr |
Area Ratio of Alpha Phase |
Alloy No. 2 |
43% |
1% |
Alloy No. 8 |
45.6% |
1 to 1.3% |
Alloy No. 10 |
46.5% |
8% |
Alloy No. 55 |
49% |
23% |
[0018] As seen the results, each of the area ratios of the alpha phase of the Cr solid solution
is restrained to a value equal to or less than 10% when the content of Cr of the alloy
plate is at equal to or less than 47%.
[0019] Subsequently, as for the alloy plates 1 to 55 of the present invention and the comparative
alloy plates 56 to 67, their extensions of a tensile test at a room temperature were
measured to evaluate their formabilities, especially bending properties. Also, the
plates were subjected to a bending test in accordance with JIS or Japanese Industrial
Standard, bending them 180° to bring one inner face of each bending plate into contact
with the other inner face and thereby detecting whether cracks appear or not on the
bent portion of the plates. Then, the plates having no cracks after the bending test
were subjected to an additional bending test, by which the plates were bent in the
contrary direction to the former bending test to detect whether cracks appear or not
on the bent portion.
[0020] According to JIS, the former bending test is prescribed as a test that the alloy
plate 1 shown in Fig. 1 (a) is bent as shown in Fig. 1 (b) to detect whether cracks
appear or not on the bent portion. Also, the latter bending test is prescribed as
a severe or hard test that the alloy plate 1 bent by the former bending test is furthermore
bent in a direction which is contrary to the bending direction of the former test
to detect whether cracks appear or not on the bent portion. As for both the former
and latter bending tests, the results are shown in Table 1.
[0021] In Table 1, symbol " X " represents a state that cracks are appeared before alloy
plates are completely bent and therefore the alloy plates cannot be bent by the former
bending test. Symbol " ○ " represents a state that cracks are not appeared by the
former bending test, and that they are appeared by the latter bending test. Symbol
"ⓞ" represents a state that cracks are not appeared both the former and latter bending
test.
[0022] Further, to evaluate corrosion, the alloy plates were held to dip in a mixed acid
such as an aqueous solution of 17% HNO₃ containing 3% HF at 60°C for 24 hours, and
were held to dip in a mixed acid having composition which is contrary to an aqua regia
or an aqueous solution of 55% HNO₃ containing 8% HCl at 60°C for 240 hours. The contents
of the corrosion were measured by performing the dippings, and the results are shown
in Table 1.
Member Example 1 (Dipping Jig Example):
[0023] A dipping jig shown in Fig. 2 was made of a rolled strip 5 of 3 mm in thick and a
rod 6 of 5 mm in diameter made of the alloy of the present invention, which consists
of 46 wt% Cr, 1 wt% Mo, 1 wt% Zr, 0.03 wt% C, 0.004 wt% N and the remainder Ni. The
thus made dipping jig serves as an exemplified member. Two kinds of typical alloy
compositions employed conventionally were set as follows, and were likewise formed
respectively into dipping jigs. These two dipping jigs serve respectively as comparative
members. Hereinafter, the members corresponding to their respective alloy compositions
will be referred respectively to as "exemplified member", "comparative member A" and
"comparative member B".
Alloy A:
[0024] 23 wt% Cr, 7 wt% Mo, 19 wt% Fe, 2 wt% Cu, 1 wt% Ta, 1 wt% Nb, 0.04 wt% C and the
remainder Ni
Alloy B:
[0025] 30 wt% Cr, 10 wt% Fe, 0.03 wt% C and the remainder Ni
[0026] These three kinds of dipping jigs were simultaneously dip in an aqueous solution
of 20% HNO₃ + 3% HF (60°C) for ten days and, thereafter, reduction amounts of the
respective dipping jigs due to corrosion were measured. The reduction amount of the
comparative member A revealed 0.71 mm/year, and the reduction amount of the comparative
member B revealed 0.25 mm/year. However, the reduction amount of the instant exemplified
member revealed only 0.05 mm/year.
Member Example 2 (Dipping Jig Example):
[0027] Three buckets, each as shown in Fig. 3, were made of respective rolled strips 11
of 3 mm in thick and respective wire materials 12 of 2 mm in diameter formed of respective
three alloys the same in composition as the respective dipping jigs described above.
The three buckets were dip in the aqueous solution of 20% HNO₃ + 3% HF (60°C) for
ten days and, thereafter, reductions in weight of the respective buckets were measured.
As a result, the weight reduction amount of the comparative member A was 121 g/m²,
and the weight reduction amount of the comparative member B was 53 g/m², whereas the
weight reduction amount of the instant exemplified member was 12 g/m².
Member Example 3 (Dipping Jig Example):
[0028] An exemplified member was formed into a pipe of 10 mm in diameter and 1 m in length,
by an alloy composition consisting of 44 wt% Cr, 1.5 wt% Mo, 0.02 wt% C, 0.006 wt%
N and the remainder Ni. As comparative members, two pipe members each the same in
size as the exemplified member were made of respective comparative alloys A and B
the same in composition as the dipping jig example. Subsequently, an aqueous solution
of 50% P₂O₅ (80°C) was recirculated through each of the three members at flow velocity
of 30 m/min for 2400 hours. Thereafter, corrosion rates of the respective pipe members
were compared with each other in terms of a weight reduction amount.
[0029] The weight reduction amount of the comparative pipe A was 512 g/m², and the weight
reduction amount of the comparative pipe B was 174 g/m², whereas the weight reduction
amount of the pipe according to this exemplified member was 61 g/m².
Member Example 4 (Dipping Equipment Member Example):
[0031] As exemplified members, a dipping equipment member (agitating propeller) having its
configuration shown in Fig. 4a or 4b was made of strip material 8 or 10 and pipe material
7 or 9 each having an alloy composition consisting of 44 wt% Cr, 1.2 wt% Mo, 0.5 wt%
W, 0.007 wt% C, 0.006 wt% N and the remainder Ni. Comparative members A and B were
prepared each of which was the same in composition as the aforesaid dipping jig example
and each of which was the same in size and configuration as the exemplified member.
These two comparative members and the exemplified member were rotated within an aqua
regia (25% HCl + 20% HNO₃) (60°C) at 120 revolutions per minute. Consumptive amounts
of the respective members were compared with each other. As a result, the consumptive
amount of the comparative member A was 14 g/m², and the consumptive amount of the
comparative member B was 3.8 g/m², while the consumptive amount of the instant exemplified
member was 0.02 g/m² even after an elapse of 240 hours.
Member Example 5 (Electrode Member Example):
[0032] As an exemplified member, a clad member was made, by a usual method, of an ordinary
steel plate 2 or 4 and an alloy plate 1 or 3 having its alloy composition consisting
of 44 wt% Cr, 0.8 wt% Mo, 0.005 wt% C, 0.004 wt% N and the remainder Ni. Subsequently,
the clad member was formed into an electrode member for an electrolytic bath as shown
in Fig. 5a or 5b. For comparison, clad members each made of conventional steel plate
and stainless steel plate made of SUS304 in accordance with JIS were formed respectively
into comparative electrode members each having the same size as the instant exemplified
member.
[0033] The steel plate sections of the respective exemplified member and comparative member
were properly sealed. Subsequently, these two members were used respectively as cathodes,
and a stainless steel was employed as an anode. Electrolytic polishing was carried
out by the use of an electrolytic solution of 30% HNO₃ + 2% HCl (50°C) at current
density of 20 A/m². The cathodes were compared in consumptive amount with each other.
As a result, the consumptive amount of the comparative electrode member was 1.3 mm
after the use for 24 hours, whereas the consumptive amount of the electrode member
according to the instant exemplified member was 0.1 mm after the use for 24 hours.
[0034] As described above, it is possible for the alloy according to the invention to extremely
easily form requisite various kinds of members for which corrosion resistance is required,
without substantial anxiety of restriction in workability. In particular, the alloy
according to the invention is excellent as a member accompanied with plastic working
such as rolling, wire stretching, drawing or the like. The alloy according to the
invention is effective in use for a dipping equipment represented by a dipping bath,
a dipping jig such as a bucket, an agitating member or the like within the dipping
bath, and a pipe, a valve, a pump component or the like, as well as an electrode member
employed in corrosion atmosphere.
Table 1-1
Run No. |
Composition (wt %) |
Tensile Extension At a Temperature |
Existance of Cracks |
Corrosion Rate (mm/year) ) |
|
Cr |
Mo |
W |
Cu |
Ca |
Zr |
Nb |
Ta |
Hf |
Y |
Rare Earth Elements |
Impurities |
Ni and the other impurities |
|
|
Mixed Acid |
Inverse Aqua Regia |
|
|
|
|
|
|
|
|
|
|
|
|
C |
N |
|
|
|
|
|
1 |
38.6 |
0.96 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.045 |
0.004 |
rem. |
65.5 |
ⓞ |
0.106 |
0.050 |
2 |
43.0 |
- |
1.83 |
- |
- |
- |
- |
- |
- |
- |
- |
0.028 |
0.003 |
rem. |
60.3 |
ⓞ |
0.088 |
0.049 |
3 |
44.2 |
0.97 |
0.27 |
- |
- |
- |
- |
- |
- |
- |
- |
0.014 |
0.021 |
rem. |
62.6 |
ⓞ |
0.074 |
0.046 |
4 |
40.5 |
0.68 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.029 |
0.004 |
rem. |
61.6 |
ⓞ |
0.098 |
0.040 |
5 |
45.5 |
0.12 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.022 |
0.006 |
rem. |
58.5 |
ⓞ |
0.071 |
0.052 |
6 |
42.1 |
0.96 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.018 |
0.003 |
rem. |
50.3 |
ⓞ |
0.087 |
0.053 |
7 |
44.6 |
1.52 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.031 |
0.003 |
rem. |
55.6 |
ⓞ |
0.078 |
0.035 |
8 |
45.6 |
- |
0.11 |
- |
- |
- |
- |
- |
- |
- |
- |
0.032 |
0.004 |
rem. |
59.2 |
ⓞ |
0.075 |
0.054 |
9 |
44.6 |
- |
0.96 |
- |
- |
- |
- |
- |
- |
- |
- |
0.037 |
0.004 |
rem. |
66.1 |
ⓞ |
0.078 |
0.042 |
10 |
46.5 |
1.21 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.029 |
0.006 |
rem. |
60.4 |
ⓞ |
0.077 |
0.049 |
11 |
44.2 |
0.97 |
0.27 |
1.0 |
- |
- |
- |
- |
- |
- |
- |
0.014 |
0.021 |
rem. |
62.0 |
ⓞ |
0.074 |
0.030 |
12 |
44.6 |
1.52 |
- |
1.5 |
- |
- |
- |
- |
- |
- |
- |
0.031 |
0.003 |
rem. |
52.3 |
ⓞ |
0.058 |
0.020 |
13 |
44.6 |
- |
0.96 |
0.5 |
- |
- |
- |
- |
- |
- |
- |
0.037 |
0.004 |
rem. |
53.4 |
ⓞ |
0.068 |
0.037 |
14 |
44.2 |
0.97 |
0.27 |
- |
0.002 |
- |
- |
- |
- |
- |
- |
0.014 |
0.004 |
rem. |
63.6 |
ⓞ |
0.072 |
0.048 |
15 |
44.6 |
1.52 |
- |
- |
0.005 |
- |
- |
- |
- |
- |
- |
0.031 |
0.003 |
rem. |
52.7 |
ⓞ |
0.075 |
0.038 |
16 |
44.6 |
- |
0.96 |
- |
0.008 |
- |
- |
- |
- |
- |
- |
0.014 |
0.004 |
rem. |
69.3 |
ⓞ |
0.081 |
0.041 |
17 |
44.2 |
0.97 |
0.27 |
- |
- |
3.0 |
- |
- |
- |
- |
- |
0.014 |
0.004 |
rem. |
64.7 |
ⓞ |
0.083 |
0.051 |
18 |
44.6 |
1.52 |
- |
- |
- |
- |
0.5 |
- |
- |
- |
- |
0.031 |
0.003 |
rem. |
57.8 |
ⓞ |
0.063 |
0.021 |
19 |
44.6 |
- |
0.96 |
- |
- |
- |
- |
0.8 |
- |
- |
- |
0.014 |
0.004 |
rem. |
69.3 |
ⓞ |
0.060 |
0.027 |
20 |
45.6 |
- |
0.11 |
- |
- |
- |
- |
- |
1.2 |
- |
- |
0.032 |
0.004 |
rem. |
63.2 |
ⓞ |
0.075 |
0.041 |
Table 1-2
Run No. |
Composition (wt %) |
Tensile Extension At a Temperature |
Existance of Cracks |
Corrosion Rate (mm/year) |
|
Cr |
Mo |
W |
Cu |
Ca |
Zr |
Nb |
Ta |
Hf |
Y |
Rare Earth Elements |
Impurities |
Ni and the other impurities |
|
|
Mixed Acid |
Inverse Aqua Regia |
|
|
|
|
|
|
|
|
|
|
|
|
C |
N |
|
|
|
|
|
21 |
45.5 |
0.12 |
- |
- |
- |
- |
- |
- |
1.6 |
- |
- |
0.022 |
0.006 |
rem. |
60.2 |
ⓞ |
0.071 |
0.035 |
22 |
43.0 |
- |
1.83 |
- |
- |
2.5 |
0.2 |
- |
- |
- |
- |
0.028 |
0.003 |
rem. |
63.4 |
ⓞ |
0.077 |
0.041 |
23 |
44.2 |
0.97 |
0.27 |
- |
- |
- |
- |
1.3 |
1.1 |
- |
- |
0.014 |
0.004 |
rem. |
64.2 |
ⓞ |
0.068 |
0.031 |
24 |
44.2 |
0.97 |
0.27 |
- |
- |
0.1 |
0.15 |
0.13 |
0.15 |
- |
- |
0.014 |
0.004 |
rem. |
65.7 |
ⓞ |
0.061 |
0.026 |
25 |
45.5 |
0.12 |
- |
- |
- |
- |
- |
- |
- |
- |
0.005 |
0.022 |
0.006 |
rem. |
63.4 |
ⓞ |
0.078 |
0.054 |
26 |
43.0 |
- |
1.82 |
- |
- |
- |
- |
- |
- |
0.005 |
- |
0.028 |
0.003 |
rem. |
64.1 |
ⓞ |
0.077 |
0.046 |
27 |
45.0 |
- |
0.11 |
1.0 |
0.005 |
- |
- |
- |
- |
- |
- |
0.032 |
0.004 |
rem. |
60.3 |
ⓞ |
0.065 |
0.026 |
28 |
44.2 |
0.97 |
0.27 |
1.0 |
- |
1.5 |
- |
- |
- |
- |
- |
0.014 |
0.004 |
rem. |
63.5 |
ⓞ |
0.061 |
0.025 |
29 |
44.6 |
1.52 |
- |
1.2 |
- |
0.5 |
0.3 |
1.0 |
- |
- |
- |
0.031 |
0.003 |
rem. |
60.3 |
ⓞ |
0.051 |
0.030 |
30 |
44.6 |
- |
0.96 |
0.5 |
- |
1.8 |
- |
- |
1.2 |
- |
- |
0.014 |
0.004 |
rem. |
71.2 |
ⓞ |
0.068 |
0.031 |
31 |
44.2 |
0.97 |
0.27 |
- |
0.003 |
- |
1.6 |
- |
- |
- |
- |
0.014 |
0.004 |
rem. |
66.8 |
ⓞ |
0.074 |
0.039 |
32 |
45.6 |
- |
0.11 |
- |
0.008 |
0.7 |
- |
1.3 |
- |
- |
- |
0.032 |
0.004 |
rem. |
64.1 |
ⓞ |
0.080 |
0.039 |
33 |
44.2 |
0.97 |
0.27 |
- |
- |
1.2 |
- |
- |
- |
- |
0.003 |
0.014 |
0.004 |
rem. |
70.9 |
ⓞ |
0.073 |
0.041 |
34 |
44.6 |
- |
0.96 |
- |
- |
- |
1.5 |
- |
- |
- |
0.007 |
0.014 |
0.004 |
rem. |
74.1 |
ⓞ |
0.058 |
0.034 |
35 |
43.0 |
- |
1.83 |
- |
- |
- |
- |
1.1 |
1.8 |
0.001 |
0.009 |
0.028 |
0.003 |
rem. |
67.2 |
ⓞ |
0.064 |
0.033 |
36 |
44.2 |
0.97 |
0.27 |
1.7 |
0.001 |
2.3 |
1.0 |
- |
- |
- |
- |
0.014 |
0.004 |
rem. |
73.1 |
ⓞ |
0.074 |
0.042 |
37 |
44.6 |
- |
0.96 |
0.8 |
0.004 |
- |
- |
1.0 |
1.0 |
- |
- |
0.014 |
0.004 |
rem. |
75.2 |
ⓞ |
0.054 |
0.029 |
38 |
44.6 |
1.52 |
- |
1.5 |
0.005 |
1.5 |
- |
1.5 |
- |
- |
- |
0.031 |
0.003 |
rem. |
61.4 |
ⓞ |
0.061 |
0.032 |
39 |
45.5 |
0.12 |
- |
0.7 |
0.005 |
- |
- |
- |
- |
0.005 |
- |
0.022 |
0.006 |
rem. |
60.8 |
ⓞ |
0.054 |
0.034 |
Table 1-3
Run No. |
Composition (wt %) |
Tensile Extension At a Temperature |
Existance of Cracks |
Corrosion Rate (mm/year) |
|
Cr |
Mo |
W |
Cu |
Ca |
Zr |
Nb |
Ta |
Hf |
Y |
Rare Earth Elements |
Impurities |
Ni and the other impurities |
|
|
/Mixed Acid |
Inverse Aqua Regia |
|
|
|
|
|
|
|
|
|
|
|
|
C |
N |
|
|
|
|
|
40 |
44.2 |
0.97 |
0.27 |
0.1 |
0.002 |
- |
- |
- |
- |
- |
0.01 |
0.014 |
0.004 |
rem. |
63.9 |
ⓞ |
0.072 |
0.039 |
41 |
44.6 |
- |
0.96 |
0.6 |
- |
2.5 |
- |
- |
- |
- |
0.001 |
0.014 |
0.004 |
rem. |
66.7 |
ⓞ |
0.058 |
0.027 |
42 |
44.6 |
1.52 |
- |
1.6 |
- |
- |
1.5 |
- |
1.3 |
- |
0.008 |
0.031 |
0.003 |
rem. |
59.7 |
ⓞ |
0.058 |
0.034 |
43 |
43.0 |
- |
1.82 |
2.0 |
- |
0.8 |
- |
0.5 |
- |
0.003 |
- |
0.028 |
0.003 |
rem. |
64.3 |
ⓞ |
0.065 |
0.025 |
44 |
44.2 |
0.97 |
0.27 |
- |
0.003 |
1.3 |
- |
1.0 |
- |
- |
0.003 |
0.014 |
0.004 |
rem. |
72.3 |
ⓞ |
0.076 |
0.037 |
45 |
44.2 |
0.97 |
0.27 |
- |
0.005 |
1.5 |
1.5 |
- |
- |
- |
0.005 |
0.014 |
0.004 |
rem. |
73.1 |
ⓞ |
0.070 |
0.041 |
46 |
44.6 |
- |
0.96 |
- |
0.007 |
0.3 |
- |
0.5 |
1.8 |
0.006 |
- |
0.014 |
0.004 |
rem. |
67.4 |
ⓞ |
0.062 |
0.036 |
47 |
44.6 |
1.52 |
0.30 |
1.0 |
0.005 |
1.0 |
- |
- |
1.0 |
- |
0.006 |
0.014 |
0.004 |
rem. |
58.2 |
ⓞ |
0.059 |
0.043 |
48 |
44.2 |
0.97 |
0.27 |
0.3 |
0.006 |
0.5 |
0.3 |
0.3 |
0.3 |
0.001 |
0.007 |
0.014 |
0.004 |
rem. |
74.2 |
ⓞ |
0.063 |
0.034 |
49 |
43.0 |
- |
1.83 |
- |
- |
- |
- |
- |
- |
- |
- |
0.005 |
0.002 |
rem. |
62.4 |
ⓞ |
0.055 |
0.038 |
50 |
44.6 |
1.52 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.003 |
0.004 |
rem. |
60.7 |
ⓞ |
0.038 |
0.034 |
51 |
44.6 |
- |
0.96 |
- |
- |
- |
- |
- |
- |
- |
- |
0.002 |
0.003 |
rem. |
68.1 |
ⓞ |
0.036 |
0.025 |
52 |
45.6 |
- |
0.11 |
- |
- |
- |
- |
- |
- |
- |
- |
0.001 |
0.002 |
rem. |
60.3 |
ⓞ |
0.033 |
0.029 |
53 |
47.5 |
0.95 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.028 |
0.005 |
rem. |
45.2 |
○ |
0.088 |
0.040 |
54 |
48.3 |
- |
0.11 |
- |
- |
- |
- |
- |
- |
- |
- |
0.031 |
0.004 |
rem. |
43.1 |
○ |
0.081 |
0.038 |
55 |
49.0 |
0.68 |
0.96 |
- |
- |
- |
- |
- |
- |
- |
- |
0.014 |
0.003 |
rem. |
40.3 |
○ |
0.094 |
0.046 |

1. A corrosion resisting Ni-base alloy containing 38 to 50 wt% Cr, 0.1 to 2 wt% of
at least one of Mo and W, 0 to 2 wt% Cu, 0 to 3 wt% Zr, 0 to 3 wt% Nb, 0 to 3 wt%
Ta, 0 to 3 wt% Hf, 0 to 0.01 wt% Ca, 0 to 0.01 wt% of Y and/or other rare-earth elements,
0 to 0.05 wt% C, and 0 to 0.04 wt% N.
2. A corrosion resisting Ni-base alloy according to claim 1, wherein Cr is 43 to 47
wt% and has a metallic structure in which an alpha phase of a Cr solid solution is
at equal to or less than 10%.
3. A corrosion resisting Ni-base alloy according to claim 1 or 2, containing 0 to
0.01 wt% C and 0 to 0.01 wt% N.
4. A corrosion resisting Ni-base alloy according to claim 1, wherein Cr is 43 to 47
wt% and has a metallic structure in which an alpha phase of a Cr solid solution is
at equal to or less than 10%, and wherein the Ni-base alloy contains 0 to 0.01 wt%
C and 0 to 0.01 wt% N.
5. A corrosion resisting Ni-alloy according to claim 4, wherein Zr is 0 to 0.01 wt%,
Nb is 0 to 0.01 wt%, Ta is 0 to 0.01 wt% and Hf is 0 to 0.01 wt%.
6. A member for a dipping equipment represented by a dipping bath, a dipping jig such
as a bucket, an agitating instrument, etc. within the dipping bath, a pipe, a valve,
a pump component, etc., wherein said member is formed of the alloy according to claim
1, 2, 3, 4 or 5.
7. An electrode member consisting of the alloy according to claim 1, 2, 3, 4 or 5.
8. Use of the corrosion resisting Ni-base alloys of claim 1, 2, 3, 4 or 5 for the
preparation of dipping equipments or electrode members.