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(11) | EP 0 304 607 A3 |
(12) | EUROPEAN PATENT APPLICATION |
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(54) | Apparatus for making matrix coatings |
(57) An apparatus for making fusion-bonded matrix coatings on endless, flexible metallic
casting belts for continuous casting machines is described. The fusion-bonded matrix
coating comprises a nonmetallic refractory material interspersed substantially uniformly
throughout a matrix of heat-resistant metal or metal alloy, for example nickel or
nickel alloy. The coating is applied to a revolving belt (10,20) being supported and
driven by pulleys (34,36) in a machine by thermally spraying a powdered mixture directly
onto the roughened casting surface of the belt. The machine holds the revolving belt
under tension and applies cooling to the rear surface of the revolving belt (10,12)
opposite to the region where the thermal spray gun (66) is applying the coating to
the belt (10,20), and causes the thermal spray gun (66) to traverse uniformly traversely
across the belt. The result is to insulate and protect the underlying belt from intimate
molten metal contact. The life of the coated belts is dramatically increased, and
the surface quality and properties of the cast product are significantly improved.
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