[0001] The present invention relates to the treatment of hydrocarbon material with electromagnetic
energy, and more particularly to a method and apparatus for recovering fractions from
hydrocarbon material, facilitating the removal and cleansing of hydrocarbon fluids,
insulating storage vessels, and cleaning storage vessels and pipelines.
[0002] United States Patent Re. 31,241, reissued on May 17, 1983, discloses a method and
apparatus for controlling the fluency of hydrocarbon fluids by using electromagnetic
energy.
[0003] The present invention represents an improvement over the method and apparatus disclosed
in the aforementioned reissue patent for facilitating the removal of hydrocarbon fluids
as well as providing a novel method and apparatus for recovering fractions from hydrocarbon
fluids, insulating storage vessels, and cleaning storage vessels and pipelines.
[0004] It is an object of the present invention to provide an improved method and apparatus
for heating hydrocarbon material with electromagnetic energy.
[0005] A method and associated apparatus is provided for recovering fractions from hydrocarbon
material, including the steps of generating electromagnetic energy generally in the
frequency range of 300 megahertz to about 300 gigahertz, in accordance with the lossiness
of the material, transmitting the generated electromagnetic energy to the hydrocarbon
material, directing the transmitted electromagnetic energy to a plurality of hydrocarbon
material locations and exposing the hydrocarbon material at the locations to the electromagnetic
energy for a sufficient period of time to sequentially separate the hydrocarbon material
into fractions, and removing the resulting fractions. A plurality of frequencies within
the aforementioned frequency range or in combination with frequencies outside this
range may be utilized in accordance with the lossiness of the fractions to be removed.
The temperature of the high viscosity hydrocarbon fluid is precisely controlled by
changing the broadcast location for the electromagnetic energy to effectively sweep
the hydrocarbon fluid to optimize oil production while decreasing its viscosity to
facilitate its separation and removal from a vessel. Further, the electromagnetic
energy may be used to clean storage vessels of scale and rust and a metal shield can
be placed in the storage vessel to effectively create an insulating layer for the
storage vessel from a portion of the hydrocarbon fluid present in the vessel. A plurality
of RF frequencies spaced far enough apart to preclude wave cancellation and having
varying field strengths may be used simultaneously in accordance with their absorptivity
by the various fractions to be recovered so as to achieve maximum efficiencies in
recovering the fractions.
[0006] Other objects, aspects and advantages of the present invention will be apparent from
the detailed description considered in conjunction with the drawings, as follows:
Fig. 1 is a side elevational view, with parts broken away, of an apparatus for providing
clean, separated oil from hydrocarbon fluids stored in vessels;
Fig. 2 is an enlarged side elevational view of the energy deflector of Fig. 1;
Fig. 3 is an enlarged side elevational view of another embodiment of the energy deflector;
Fig. 4 is an enlarged side elevational view of another embodiment of the energy deflector;
Fig. 5 is an enlarged side elevational view of another embodiment of the energy deflector;
Fig. 6 is an enlarged side elevational view of another embodiment of the energy delfector;
Fig. 7 is a perspective view of an apparatus for increasing the fluency of high viscosity
oil and sludge found in the hold of a vessel;
Fig. 8 is a side elevational view of an apparatus for increasing the fluency of oil
in a pipeline;
Fig. 9 is a side elevational view, with parts broken away, of an apparatus for in situ recovery of hydrocarbons from hydrocarbon material;
Fig. 10 is a schematic and side elevational view, with parts boken away, for in situ recovery of fractions from oil shale, coal, peat, lignite and tar sands, showing
the separation and scrubbing of the fractions;
Fig. 11 is an enlarged view of an applicator and deflector for in situ recovery of fractions from hydrocarbon material;
Fig. 12 is an enlarged view of a coaxial waveguide applicator, deflector and pump
for in situ recovery of fractions from hydrocarbon material; and
Fig. 13 is a side elevational view, with parts broken away, of a storage vessel including
metal shields for providing an insulating layer of hydrocarbon fluid.
[0007] Referring to Fig. 1, an apparatus in accordance with the present invention is illustrated
at 14 for use with a vessel or open or closed top oil storage tank 15 or mud pit.
The hydrocarbon fluid, such as oil, stored in the tank 15 often contains water, sulfur,
solids and other undesired constitutents or contaminates, including bacterial and
algae, as well as scale and rust, all of which may be considered as basic sediment.
Moreover, during storage, the contamination and viscosity of the oil will often increase
to the point where the LACT (Lease Acquisition Custody Transfer) measurement is often
too great for pipeline acceptance. Advantageously, the apparatus 14 not only heats
the oil to decrease its viscosity and increase its fluency, but also separates water,
sulfur and basic sediment from the oil in the tank 15, resulting in clean oil. The
exiting gases, including sulfur, may be collected via a collection line and holding
tank (not shown) which are in communication with the top of the tank 15.
[0008] The apparatus 14 includes a radio frequency (RF) generator 16 which includes a magnetron
17 or klystron, or other similar device, such as a solid state oscillator as disclosed
in the aforementioned reissue patent, which is capable of generating radio waves in
the frequency range of 300 megahertz to about 300 gigahertz and generally utilizing
from 1KW to 1MW or more of continuous wave power. It should be understood that a plurality
of magnetrons 17 or oscillators, or a klystron may be used to generate a plurality
of heating frequencies which are far enough apart to prevent interference and which
may have greater absorptivity to certain fractions which it is desired to remove.
The oscillator may be modified or another oscillator may be provided to generate a
frequency outside of this range for use with the aforementioned frequencies in accordance
with the lossiness of the fractions to be removed. The magnetron 17 is mechanically
coupled to an applicator 18 which is transparent to radio waves in the aforementioned
frequency range. The applicator 18 is in the shape of an elongated tube with an open
upper end 19 and a closed bottom end 20. The applicator is preferably constructed
from radiotransparent materials so that it is permeable to RF waves in the desired
frequency range but impermeable to liquids and gases. The applicator is attached to
a tubular waveguide 21 which passes through metal tank cover 22 that is bolted and
grounded to the tank 15 by a plurality of nuts and bolts 24.
[0009] A metal transition member 26, which includes a flanged end 28, is bolted to one end
of 90° metal elbow 30 by bolts and nuts 32. The tubular end 33 of the transition member
26 is attached to the tubular waveguide 21. The other end 34 of the 90° elbow 30 is
bolted to one end of rectangular metal waveguide portion 36 by nuts and bolts 38.
[0010] The other end of the rectangular waveguide 36 is coupled to WR x coaxial transition
member 40 with nuts and bolts 42. Flexible coaxial member 44 is fitted with flanged
ends 46 and 48 which have internal gas barriers to allow the flexible coaxial member
44 to be charged with an inert gas refrigerant, such as Freon, to increase its power
carrying capacity while preventing the flow of gases emanating from the hydrocarbon
fluid back into the RF generator 16, which may result from a rupture or leakage in
the applicator 18. Flanged end 46 is coupled to the WR x coaxial transition member
52 with bolts and nuts 54. The flanged end of the coaxial x WR transition member 52
is coupled to the RF generator 16 through an extension 56.
[0011] A controller 58 controls the energization of the RF generator 16 and receives signals
from a plurality of temperature sensors 60 A-E arranged within the tank 15. The controller
58 is coupled to the sensors 60 A-E by wires or by fiberoptic transmission lines 62.
The sensors 60 A-E are vertically spaced at predetermined locations within the tank
15.
[0012] A generally conically shaped energy deflector 64 is arranged within the applicator
18 for upward and downward movement to control the broadcast locations for the electromagnetic
energy propagated through the applicator 18. This upward and downward movement is
provided by a motor 66 which drives a pulley 68 causing it to wind or unwind cable
70 attached to the energy deflector 64, thereby controlling the vertical broadcast
location of the deflector 64 within the tank 15. A separate frequency may be transmitted
through the waveguide 36 to activate the motor 66. Preferably, the energy deflector
64 is initially located near the bottom of the applicator 14 and moved gradually upward.
[0013] By broadcasting the energy in this manner, the magnetron 17 may run continuously
at full power to operate at the greatest efficiency, the temperature at various layers
within the hydrocarbon fluid are effectively controlled, so that the production of
oil is maximized, and the life of the magnetron 17 is prolonged.
[0014] The motor 66 is connected to a power source (not shown) through controller 58 by
line 72. The controller 58 activates the motor 66 to move the deflector 64 thereby
changing the broadcast location for the electromagnetic energy in response to the
temperatures sensed by sensors 60 A-E. The frequency and period of application of
the electromagnetic energy is controlled by the controller 58 which may be preset
or programmed for continuous or intermittent upward and downward cycling to achieve
homogeneous heating of the hydrocarbon fluid or localized heating to achieve the highest
yield or best production of oil at minimum energy cost. The broadcast location of
the energy deflector 64 may be preset to provide predetermined controlled continuous
or intermittent sweeping of the electromagnetic energy through the hydrocarbon fluid
by employing a conventional timer and limit stops for the motor 66.
[0015] Valves 74 A-D may be located in the vertical wall of the tank 15 to draw off the
oil after treatment with electromagnetic energy. After heating with electromagnetic
energy, as shown in Fig. 1, there is a bottom layer 76 which is essentially basic
sediment and water. Above the bottom layer 76 is an intermediate layer 78 which is
a mixture of mostly oil with some basic sediment and water. Finally, above the layer
78 is a top layer 80 which represents the resulting oil which has been cleansed and
is free of basic sediment and water. An access hatch 73 is provided for removing the
resulting basic sediment, which may include "drilling mud" solids. Any bacteria and
algae present in the hydrocarbon fluid are disintegrated by the RF waves, with their
remains forming part of the basic sediment.
[0016] To further aid circulation and cleansing of the layer of oil 80, a conventional conduction
heater 75, such as a gun barrel heater, may extend into the tank 15. Heater 75 circulates
hot gases through piping 77 to provide a low cost source of BTUs to further heat the
oil once the water and basic sediment has been separated from the oil and the oil
is sufficiently liquified or fluid for convection currents to flow. These convection
currents further aid in reducing the viscosity of the oil and removing fine sediment.
A spark arrester 79 is provided in the piping 77 to eliminate any sparks in the exiting
gases. The cleansed oil may be passed through a filter to remove any remaining fine
sediment.
[0017] By utilizing the method and apparatus of the present invention, clean oil is readily
and easily separated from basic sediment and water. This is accomplished by heating
the hydrocarbon fluid in the tank 15 with electromagnetic energy which causes the
water molecules which are normally encapsulated within the oil to expand rupturing
the encapsulated oil film. Heating can be accomplished with radio frequency waves
because water has a greater dielectric constant and greater loss tangent than oil,
which results in a high lossiness, thereby allowing it to absorb significantly more
energy than the oil in less time resulting in rapid expansion of the volume of the
water molecules within the oil film, causing the oil film to rupture. The water molecules
then combine into a heavier than oil mass which sinks to the bottom of the tank, carrying
most of the sediment present in the oil with it. However, to further facilitate removal
of the basic sediment, particularly fines, brine or salt water may be spread across
the surface of the top layer of oil 80 after the viscosity of the oil 80 has been
lowered, through heating with electromagnetic energy in accordance with the present
invention. The heavier salt water will rapidly gravitate through the layer 80 of oil
toward the bottom of the tank 15, carrying the fine sediment with it.
[0018] Layers 76, 78 and 80 have resulted from treating hydrocarbon fluid containing oil,
basic sediment and water stored in tank 15, by sweeping the fluid with electromagnetic
energy in accordance with the apparatus in Fig. 1 having a power output of 50 KW for
approximately 4 hours. However, it should be understood that the power output and
time of exposure will vary with the volume of the tank 15, the constituents or contaminates
present in the hydrocarbon fluid, and the length of time during which the hydrocarbon
fluid has been stored in the tank 15.
[0019] Since hydrocarbons, sulfurs, chlorides, water (fresh or saline), and sediment and
metals remain passive, reflect or absorb electromagnetic energy at different rates,
exposure of the hydrocarbon fluid to electromagnetic energy in accordance with the
present invention will separate the aforementioned constituents from the original
fluid in generally the reverse order of the constituents listed above. Further, acids
and condensible and non-condensible gases are also separated at various stages during
the electromagnetic energy heating process. The optimum frequencies, loss tangents
and boiling points for the various fractions present in the hydrocarbon material which
it is desired to recover can be obtained from Von Hippel,
TABLES OF DIELECTRIC MATERIALS, (1954), published by John Wiley & sons, Inc., and
ASHRAE HANDBOOK OF FUNDAMENTALS, (1981), published by The American Society of Heating, Refrigerating and Air Conditioning
Engineers, Inc.
[0020] Referring to Fig. 2, the applicator 18 and energy deflector 64 are shown enlarged
relative to that illustrated in Fig. 1. The deflector 64 is suspended within the applicator
by the dielectric cable 70 which is constructed of radiotransparent materials which
are strong, heat resistant and have a very low dielectric constant and loss tangent.
The height of the energy deflector 64 will determine the angle of deflection of the
electromagnetic energy.
[0021] Referring to Fig. 3, an alternative embodiment for the deflector 64 shown in Fig.
1 is illustrated as 82. The deflector shown in Fig. 1 is illustrated as 82. The deflector
82 has a greater angle of deflection (lesser included angle) than the deflector 64
to cause the deflected waves to propagate from the applicator 18 in a slightly downward
direction below a horizontal plane through the deflector 82. This embodiment enables
the radio frequency to penetrate into payzones which may be positioned below the end
of a well bore, when the method and apparatus is utilized for
in situ heating in a geological substrate.
[0022] The energy deflector 82 is suspended by a fiberoptic cable 84 which provides temperature
readings. In this respect, the individual fiberoptic strands 83 of the cable 84 are
oriented to detect conditions at various locations in a vessel or borehole. The information
transmitted to the remote ends of the fiberoptic strands 83 can be converted into
digital signals converter for recording and/or controlling power output levels and
positioning of the deflector 82. For example, it may be desired to provide a vertical
sweep pattern of the RF energy in response to the temperature gradients sensed by
the fiberoptic strands 83. The frequency for use with the fiberoptic strands 83 is
selected to be sufficiently different from the frequency of the RF generator 16 to
prevent interference or cancellation.
[0023] Referring to Fig. 4, the radiotransparent applicator 18 is is brazed to waveguide
21 at 88 for downhole applications where the high temperatures encountered would be
detrimental to a fiberglass applicator.
[0024] Arranged within the applicator 18 is another embodiment of an energy deflector designated
88 which is constructed of pyroceram or other dielectric material with a helical wound
band of reflective material 90, such as stainless steel. Instead of providing the
aforementioned band of metal 90, a spiral portion of the alumina or silicon nitride
energy reflector 88 may be sintered and metallized to provide the desired reflective
band.
[0025] Other means may be employed to raise and lower the deflector to accomplish the sweeping
function, including hydraulic, vacuum, air pressure and refrigerant expansion lifting
systems. Further, the waveguide coupling from the RF generator 16 may also be utilized
to send control signals from the controller to the motor or other mechanism for raising
and lowering the RF deflector. The frequency for such control signals must be selected
to be sufficiently different from the frequency or frequencies selected for the electromagnetic
energy which heats the hydrocarbon fluid to prevent interference or cancellation.
[0026] Referring to Fig. 5, another form of energy deflector shown at 91 is essentially
a right triangle in cross section with a concave surface 93 for focusing all of the
deflected electromagnetic energy in a particular direction to heat a predetermined
volume in a vessel or a particular payzone or coal seam in subsurface applications.
[0027] Referring to Fig. 6, another form of energy deflector shown at 94 includes interconnected
segments 95A-95D which provide one angle for deflection of the electromagnetic energy
when the deflector is abutting the applicator 18 and another angle of deflection for
the electromagnetic energy when the cable 70 is pulled upwardly causing the segments
95A-95D to retract. Other means may be employed to change the angle of deflection
of the deflector 94, such as a remote controlled motor.
[0028] The disposal of drilling fluids known as "drilling mud" has become a severe problem
for the oil industry. The apparatus shown in Fig. 1, modified to incorporate any of
the energy deflectors illustrated in Figs 2-6, may be utilized to reconstitute drilling
mud for reuse by application of radio frequency waves to remove the excess liquids
and leave a slurry of bentonite, barite salts, etc.
[0029] Referring to Fig. 7, apparatus 100 is employed to remove high viscosity hydrocarbon
fluid or sludge from vessels, enclosures, and ships such as oil tankers or barges
102. A mobile RF generator 104, which includes an oscillator, klystron or magnetron
106, has attached at its output 110 a flexible coaxial waveguide 108. The other end
112 of the waveguide 108 extends through a manhole 115 in the barge 102. A sealing
connection 114 is fluid tight and radio frequency tight. The waveguide 108 is affixed
at its other end to a tubular waveguide 116 which is attached to a radiotransparent
applicator 118. Positioned within the applicator 118 is an energy deflector 120 which
is capable of upward and downward broadcast movement and may be of any one of the
types disclosed in Figs. 2-6. A suitable mechanism for moving the energy deflector
120 upwardly and downwardly, such as disclosed in Fig. 1, is employed.
[0030] The oil heated by RF waves may be removed from the respective compartment of the
barge 102 by a suction pump 122. The pump 122 has a flexible hose 124 which is positioned
within a manhole 126 in the same compartment for extraction of the heated oil.
[0031] The arrows emanating outwardly from the deflector 120 and the applicator 118 indicate
a typical pattern for the radio frequency waves. As the waves leave the radiotransparent
applicator 118, they are absorbed by the oil/water mixture or penetrate slightly into
the inner tank skin of the sidewalls heating the oil trapped in the pores where they
are absorbed or reflected by the mental walls of the compartment until all of the
RF energy is eventually converted into heat in the hydrocarbon fluid.
[0032] It has also been discovered that the rust and scale buildup on metal surfaces such
as the walls of oil tanker or barge compartments can be removed, leaving bare metal
walls, by employing the method and apparatus of the present invention. By directing
RF energy to the walls, a film of water is trapped under the layer of rust. This is
heated and expands, forming steam which causes the rust layer to flake off in large
sheets.
[0033] Referring to Fig. 8, the present invention is shown for use with an oil pipeline,
specifically with a T connection indicated at 130; the oil flow being shown by the
solid arrows. A waveguide 132 having a flanged end 134 is coupled to a mating flange
136 of the T connection 130. a radiotransparent sealing disc 138, is sandwiched between
the flanges 134 and 136 by bolts and nuts 140. A metal RF shield ring 142 is arranged
circumjacent the disc 138 and sandwiched between the flanges 134 and 136. The RF waves
propagate through the oil in the T connection 130 and through the oil in the pipeline
144. This arrangement heats the oil to decrease its viscosity, thereby requiring less
pumping energy to drive the oil through the pipeline 144, and further cleans the walls
of the T connection 130 and pipeline 144 of paraffin causing the same to homogenize
and remain in solution.
[0034] Referring to Fig. 9, an apparatus 150 is shown positioned in an injection well 152
located adjacent at least one producing well 154. The apparatus 150 includes an RF
generator 158 which is electrically coupled to a power source (not shown). A magnetron
160 positioned within the RF generator 158 radiates microwave energy from an antenna
or probe 162 into waveguide section 164 for propagation. A waveguide extension 166
has one end coupled to the waveguide section 164 with bolts and nuts 168 and its other
end coupled to a waveguide to coaxial adapter 170 with bolts and nuts 172. A flexible
coaxial waveguide 174 is coupled at one end to the adapter 170 through a gas barrier
fitting 176. The other end of waveguide 174 is coupled to a coaxial to waveguide adapter
178 through a gas barrier member 180. A transformation member 182 is coupled at one
end to the adapter 178 with bolts and nuts 184. The other end of the transformation
member 182 is coupled to a tubular waveguide 186. A radiotransparent applicator 188
is attached to the tubular waveguide 186 at 187. The applicator 188 and energy deflector
(not shown) may include any of the types illustrated in Figs. 2-6 for broadcasting
RF waves. Further, the energy deflector will be coupled to a raising and lowering
means, e.g., of the type illustrated in Fig. 1.
[0035] The waveguide 186 is positioned within a casing 190 formed in the well 152. The well
head 191 is capped by a sealing gland 192 which effectively seals the waveguide 186
therein. A plurality of thermocouples 194 are positined in the well 152 between the
casing 190 and the waveguide 186 and extend to a location adjacent the bottom of the
well 152. Leads 196, which connect the thermocouples 194 to a controller (not shown)
extend through a packer seal 198. The packer seal 198 would not be used if it is desired
to produce the resulting oil, water and gases through the annular space 199 between
the casing 190 and waveguide 186. In the absence of the packer seal 198, the expansion
of the oil, water and gases will drive the same up through the annulus 199 until the
constituents in the immediate vicinity of the applicator 188 are removed. Subsequently,
the annulus 199 can be packed off with the packer seal 198 and the hydrocarbons further
heated to drive the resulting oil, water and gas to the producing well 154. For example,
if the temperature of the oil is increased to 400°F, there is approximately a 40%
increase in the volume of the oil.
[0036] The RF energy emanating from the applicator 188, as represented by the arrows, heats
the hydrocarbon material in the geological substrate causing the release of water,
gases, and oil, with the hot oil, water and gas flowing into the bottom of the producing
well 154 after the deflected RF energy melts sufficiently through the solidified oil
to establish a flow path to the producing well 154. The pump set 22 pumps the oil,
water and gas mixture through a perforated gas pipe 202, centered in the well casing
210 by centralizer 204 and production string 206 located in well casing 210 to a takeout
pipe 208. Specifically, the pump set 200 moves a sucker rod 212 up and down in the
production string 206 to draw oil, water and gas through the production string into
the take-out pipe 208.
[0037] The injection well 152 illustrated in Fig. 9 may be fitted with supplementary drive
means, such as pressurized steam or carbon dioxide for injection into the geological
substrate through the annulus 199 formed between the well casing 190 and the waveguide
186 to aid in further heating the hydrocarbon material, but more importantly to drive
the heated water, gas and oil to the producing well 154. Carbon dioxide may be employed
as the driving medium.
[0038] Referring to Fig. 10, there is shown apparatus 220 for
in situ production of oil, gas water ans sulfur from oil shale, coal, peat, lignite or tar
sands by co-generation. A well 222 is formed through the overburden 224 and into
the bedding plane 226. The well 222 includes a steel casing 230 and a waveguide 232
positioned within the casing and coupled to a radiotransparent applicator 234 housing
an energy deflector 236, as described in Figs. 1-6. Means to raise and lower the energy
deflector 236 described in Fig. 1 should be included, but the same has been eliminated
for clarity. The waveguide 232 is affixed to the well head 238 with a packing gland
seal 240 and to transition elbow 242 which includes a gas barrier. Coupled to the
remote end of the transition elbow 242 is a flexible coaxial waveguide 244 which is
coupled to an RF generator 246 which includes a magnetion, klystron or solid state
oscillator (not shown). Current is supplied to the RF generator 246 from an electric
generator 248 driven by a turbine 250. High pressure steam is supplied to the turbine
250 from a boiler 252.
[0039] Low pressure extraction steam which exits from the turbine 250 is supplied to the
annulus 254 between the casing 230 and the waveguide 232 in the well 222 by a steam
line 251. The application of low pressure steam to the oil shale, coal, peat, lignite
or tar sands, in addition to the RF energy serves to decrease the viscosity of the
kerogen or oil in the formation, causing the water, oil and gas to expand and flow
into the open hole pump 256, where it is forced upwardly under tis own expansion and
by the steam pressure to the surface with the oil and gas entering exit oil line 258
and the steam entering steam return line 260. The steam entering the steam return
line 260 can be demineralized in demineralizer 262, condensed in condensate tank 264
and resupplied to the boiler 252.
[0040] The entering oil and gas is transmitted from the oil line 258 to a conventional liquid/gas
separator 260. The separated oil is then transmitted to a storage tank for pipeline
transmission.
[0041] Referring to Fig. 11, a canted or angled energy deflector 280 has a particular use
in a well bore 282 in which the payzone 284 is inclined or offset relative to the
well bore 282 so that the radio frequency energy can be directed to the seam or payzone
284. The deflector 280 is arranged at the bottom of an applicator 286 which is coupled
to a waveguide 288 with an E.I.A. flange 290. A corrosion resistant covering 292 surrounds
the waveguide 288 and flange 290. Extending downwardly from the casing 292 is a perforated
liner 294 which is transparent to RF waves and protects the applicator 286.
[0042] Referring to Fig. 12, a coaxial waveguide arrangement is illustrated at 300 for
in situ production of oil through a small diameter well bore 302. The well bore 302 includes
a casing 304 and a perforated radiotransparent liner 306 which extends downwardly
therefrom. A coaxial waveguide 308 is positioned within the well bore 302 and coupled
to a radiotransparent applicator 310 with an E.I.A flange 312. A fibreglass or other
corrosion resistant covering 314 surrounds the waveguide 308 and the flange 312. The
waveguide 308 includes a hollow central conductor 316 which is maintained in a spaced
relationship from an outer conductor 317 with dielectric spacers 319, only one of
which is shown. The conductor 316 extends through the applicator 310 for interconnection
with a submersible pump 318 positioned within the liner 306. The interior of the central
conductor 316 includes a fiberglass or polyethylene lining 320 to provide a production
conduit through which oil is pumped to the surface. The pumped oil helps to cool the
inner conductor 316 by absorbing heat therefrom which in turn helps to maintain a
lower viscosity in the producing oil by further heating it. The cooling effect of
the oil on the central conductor 316 prevents overheating and dielectric breakdown
of the dielectric spacers 319.
[0043] The pump 318 is electrically driven, receiving power through a power cable 322. The
pump 318 may be pneumatically or hydraulically operated or actuated by a magnetic
field produced by RF waves which have a different frequency than that of the RF waves
used for heating. The coaxial waveguide 308 is smaller in diameter than the waveguide
illustrated in Fig. 11 to allow access to wells 302 having small diameter bores.
[0044] Preferably, the pump 318 is supported by support wires 324 or rods coupled between
eyelets 323 affixed to the pump and eyelets 315 affixed to the flange 312. A dielectric
oil pipe 326 has one end coupled to the pump 318 with a flange 328 and passes through
a central opening 330 in the energy deflector 332. A liquid tight seal is applied
therebetween. The other end of the oil pipe 326 is coupled to the central conductor
316 with a dielectric coupling member 334.
[0045] The RF waves propagated through the waveguide 308 are radiated or broadcast outwardly
from the portion of the central conductor, designated 336, which functions as a 1/4
wave monopole antenna. Any Rf waves that travel past the antenna 336 are deflected
by the energy deflector 332.
[0046] Referring to Fig. 13, there is shown an apparatus 350 for use in a vessel containing
hydrocarbon fluid to effectively utilize a portion of the hydrocarbon fluid to provide
an automatic layer of insulation for the vessel by providing a specific thickness
of immobile oil in contact with and adjacent tothe interiior tank walls when the ambient
temperature or temperature conditions are low. The R value of the insulation and the
U factor will vary in accordance with the k factor of the oil.
[0047] The tank 352 includes a perforated metal shield or wire mesh 354 arranged concentric
with and spaced from the tank side walls 356. The shield 354 is held from the sidewall
356 by standoff brackets 358. Similarly, perforated metal shields 355 and 357 are
positioned a predetermined distance from the bottom surface 359 and top surface 366,
respectively. Standoff brackets 361 and 363 are arranged between the metal shield
355 and bottom surface 359 and metal shield 357 and top surface 366, respectively.
[0048] During mild and warm temperature conditions, the oil can expand and contract without
restriction and flow through the perforations 360, 365 and 367 so that it is available
for use. However, when the temperature conditions are cold and tank walls 356, 359
and 366 become cold, the viscosity of the oil will increase so that the oil will not
be able to flow through the perforations 360, 365 and 367 and will tend to solidify
inwardly toward the shields 354, 355 and 357 forming a thick insulation layer which
is no longer capable of transferring external heat to the interior of the tank 352
by convection.
[0049] The apparatus of Fig. 1 may be utilized to maintain the fluency of the oil in the
tank 352 which is located interiorily of the shields 354, 355 and 357. As illustrated
in Fig. 13, it is preferred to introduce RF waves from the top of the tank 352 into
a radiotransparent applicator 362 which is liquid tight at its bottom end. This arrangement
insures against oil leakage from the tank 352 should the applicator 362 be damaged
or fractured. The RF waves propagated through the radiotransparent applicator 362
are deflected into the oil by the energy deflector 364 where they are absorbed and
converted into thermal energy. The RF waves will not penetrate beyond the shields
354, 355 and 357 and are reflected back into the oil by shields 354, 355 and 357,
if they have not already been absorbed. The shield 357 across the top surface 366
of the tank 352 may be eliminated since the heated soil when it cools will form a
solid layer near the top surface 366. However, a small passage must be provided through
this top solid layer for communication with the heated oil below to provide a vapor
flow path, for example, piping 372 transmits heat from the anode cooling system of
the magnetron 368 of the Rf generator 370 to the tank 352. The piping 372 extends
for a predetermined distance below the top surface 366 to penetrate any resulting
solid oil layer by recirculating the deionized anode cooling solution through the
piping 372 submerged in the oil.