|
(11) | EP 0 307 636 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
|
|
|
|
|||||||||||||||||||||||||||
| (54) | Method for effecting dehydration of glycols using a membrane |
| (57) Concentration of aqueous solutions of ethylene glycol may be effected by a composite
membrane including a glutaraldehyde - crosslined polyvinyl alcohol bonded to a porous
layer of polysulfone on a polyester backing. |
FIELD OF THE INVENTION
[0001] This invention relates to the dehydration of glycols such as ethylene glycol. More particularly it relates to a membrane for effecting separation of water from an aqueous mixture containing a glycol.
BACKGROUND OF THE INVENTION
[0002] As is well known to those skilled in the art, it is possible to remove water from mixtures thereof with organic liquids by various techniques including adsorption or distillation. These conventional processes, particularly distillation, are however characterized by high capital cost. In the case of distillation for example the process requires expensive distillation towers, heaters, heat exchangers (reboilers, condensers, etc.), together with a substantial amount of auxiliary equipment typified by pumps, collection vessels, vacuum generating equipment, etc.
[0003] Such operations are characterized by high operating costs principally costs of heating and cooling - plus pumping, etc.
[0004] Furthermore the properties of the materials being separated, as is evidenced by the distillation curves, may be such that a large number of plates may be required, etc. When the material forms an azeotrope with water, additional problems may be present which for example, could require that separation be effected in a series of steps (e.g. as in two towers) or by addition of extraneous materials to the system.
[0006] It has been found to be possible to utilize membrane systems to separate mixtures of miscible liquids by pervaporation. In this process, the charge liquid is brought into contact with a membrane film; and one component of the charge liquid preferentially permeates the membrane. The permeate is then removed as a vapor from the downstream side of the film - typically by sweeping with a carrier gas or by reducing the pressure below the vapor pressure of the permeating species.
[0007] Illustrative membranes which have been employed in prior art techniques include those set forth in the following table:
TABLE
| Separating Layer | References |
| - Nafion brand of perfluorosulfonic acid | - Cabasso and Liu J. Memb. Sci. 24, 101 (1985) |
| - Sulfonated polyethylene | - Cabasso, Korngold & Liu J. Pol. Sc: Letters, 23, 57 (1985) |
| - Fluorinated Polyether or Carboxylic Acid fluorides | - USP 4,526,948 to Dupont as assignee of Resnickto |
TABLE
| Separating Layer | References |
| - Selemion AMV | - Wentzlaff |
| blend of Asahi Glass cross-linked styrene butadiene (with quaternary ammonium residues on a polyvinyl chloride backing | Boddeker, & Hattanbach J. Memb. Sci. 22, 333 (1985) |
| - Cellulose triacetate | - Wentzlaff, Boddeker & Hattenback J. Memb Sci 22 333 (1985) |
| Polyacrylontrile | - Neel, Aptel, & Clement Desalination 53, 297 (1985) |
| - Crosslinked Polyvinyl Alcohol | - Eur. Patent 0 096 339 to GFT as assignee of Bruschke |
| - Poly(maleimideacrylonitrile) | - Yoshikawa et al J. Pol. Sci. 22, 2159 (1984) |
| - Dextrine - isophorone diisocyanate | - Chem. Econ Eng. Rev., 17, 34, (1985) |
[0008] The cost effectiveness of a membrane is determined by the selectivity and productivity. Of the membranes commercially available, an illustrative membrane of high performance is that disclosed in European patent 0 096 339 A2 of GFT as assignee of Bruschke - published 21 December 1983.
[0009] European Patent 0 096 339 A2 to GFT as assignee of Bruschke discloses, as cross-linking agents, diacids (typified by maleic acid or fumaric acid); dihalogen compounds (typified by dichloroacetone or 1,3-dichloroisopropanol); aldehydes, including dialdehydes, typified by formaldehyde. These membranes are said to be particularly effective for dehydration of aqueous solutions of ethanol or isopropanol.
[0010] This reference discloses separation of water from alcohols, ethers, ketones, aldehydes, or acids by use of composite membranes. Specifically the composite includes (i) a backing typically about 120 microns in thickness, on which is positioned (ii) a microporous support layer of a polysulfone or a polyacrylonitrile of about 50 microns thickness, on which is positioned (iii) a separating layer of crosslinked polyvinyl alcohol about 2 microns in thickness.
[0011] Polyvinyl alcohol may be cross-linked by use of difunctional agents which react with the hydroxyl group of the polyvinyl alcohol. Typical cross-linking agent may include dialdehydes (which yield acetal linkages), diacids or diacid halides (which yield ester linkages, dihalogen compounds or epichlorhydrin (which yield either linkages) olefinic aldehydes (which yield ether/acetal linkages), boric acid (which yields boric ester linkages), sulfonamidoaldehydes, etc.
[0012] See also J.G. Prichard Polyvinyl Alcohol, Basic Properties and Uses Gordon and Breach Science Publishers, New York (1970) or
C.A. Finch Polyvinyl Alcohol, Properties and Applications John Wiley and Sons, New York (1973).
[0013] It is an object of this invention to provide a novel composite membrane characterized by its ability to effect separation of water from glycols such as ethylene glycol. Other objects will be apparent to those skilled in the art.
STATEMENT OF THE INVENTION
[0014] In accordance with certain of its aspects, this invention is directed to a method of concentrating a charge aqueous solution of a glycol which comprises maintaining a non-porous separating layer of cast polyvinyl alcohol which has been cross-linked with an aliphatic polyaldehyde containing at least three carbon atoms including those in said aldehyde groups;
maintaining a pressure drop across said non-porous separating layer of polyvinyl alcohol;
passing a charge aqueous solution of a glycol into contact with the high pressure side of said non-porous separating layer of polyvinyl alcohol whereby at least a portion of said water in said charge aqueous solution and a lesser portion of glycol in said charge aqueous solution pass by pervaporation through said non-porous separating layer of polyvinyl alcohol as a lean mixture containing more water and less glycol than are present in said charge aqueous solution and said charge aqueous solution is converted to a rich liquid containing less water and more glycol than are present in said charge aqueous solution;
recovering from the low pressure side of said non-porous separating layer of polyvinyl alcohol said lean mixture containing more water and less glycol than are present in said charge aqueous solution, said lean mixture being recovered in vapor phase at a pressure below the vapor pressure thereof; and
recovering from the high pressure side of said non-porous separating layer said rich liquid containing a lower water content and a higher glycol content than are present in said charge aqueous solution.
[0015] In accordance with certain of its other aspects, this invention is directed to a non-porous separating layer of thickness of 1-10 microns of cast polyvinyl alcohol of molecular weight Mn of 20,000 - 200,000 which has been cross-linked, in the presence of acid catalyst, with an aliphatic polyaldehyde containing at least three carbon atoms including those in said aldehyde groups and thereafter cured at 100°C-225°C.
DESCRIPTION OF THE INVENTION
[0016] The composite structure of this invention includes a multi-layer assembly which in the preferred embodiment preferably includes a porous carrier layer which provides mechanical strength and support to the assembly.
THE CARRIER LAYER
[0017] This carrier layer, when used, is characterized by its high degree of porosity and mechanical strength. It may be fibrous or non-fibrous, woven or non-woven. In the preferred embodiment, the carrier layer may be a porous, flexible, non-woven fibrous polyester.
[0018] A preferred non-woven polyester carrier layer may be formulated of non-woven, thermally-bonded strands and characterized by a fabric weight of 80 ± 8 grams per square yard, a thickness of 4.2 ± 0.5 mils, a tensile strength (in the machine direction) of 31 psi and (in cross direction) of 10 psi, and a Frazier air permeability of 6 cuft/min/sq. ft. @ 0.5 inches of water.
THE POROUS SUPPORT LAYER
[0019] The porous support layer of this invention is preferably formed of a sheet of polysulfone polymer. Typically the polysulfone may be of thickness of 40-80 microns, say 50 microns and of molecular weight Mn of 5,000-100,000, preferably 20,000-60,000 say 40,000. The polysulfone is preferably characterized by a pore size of less than about 500Å and typically about 200Å. This corresponds to a molecular weight cut-off of less than about 25,000 typically about 20,000.
[0020] The sulfone polymers which may be employed may include those made from cumene containing isopropylidene groups in the backbone; e.g.
[0021] These isopropylidene sulfones containing repeating units including ether-aromatic-isopropylidene-aromatic-ether-aromaticsulfone-aromatic groups may typically have a molecular weight Mn of 15,000 - 30,000, a water absorption (at 20°C) of about 0.85w%, a glass transition temperature of 449°K, a density of 1.25 mg/m³, a tensile strength (at 20°C) at yield of 10,000 psi, and a coefficient of linear thermal expansion of 2.6 x 10⁻⁵ mm/mm/°C.
[0022] It is found, however, that the preferred sulfone polymers which may be employed in practice of the process of this invention, may include those which are free of isopropylidene moieties in the backbone chain and wherein the phenylene group in the backbone are bonded only to ether oxygen atoms and to sulfur atoms. These preferred polymers, which may be typically, be prepared from
may be characterized by a backbone containing the following repeating groups:
[0023] A preferred sulfone polymer may be a polyether sulfone which is free of isopropylidene moieties in the backbone chain and wherein the phenylene groups in the backbone are bonded only to ether-oxygen atoms and to sulfur atoms. This polymer may be characterized by molecular weight Mn of 25 ,000, water absorption @ 20°C of 2.1w%, glass transition temperature of 487°K, tensile strength at yield of 12,200 psig at 20°C; and coefficient of linear thermal expansion of 5.5 x 10-⁵ mm/mm/°C. This polymer has a molecular weight cut off of about 20,000 and has a pore size of about 200Å.
THE SEPARATING LAYER
[0024] The separating layer which permits attainment of the separation in accordance with this invention includes a non-porous film of cross-linked polyvinyl alcohol of thickness of about 1-10 microns preferably 1-5 microns, say 1.5 microns. The layer is formed from polyvinyl alcohol which has been prepared by hydrolysis of polyvinyl acetate-typically 50-100% hydrolyzed, preferably 90-100%, say 100% hydrolyzed. The charge polyvinyl alcohol has a molecular weight of 20,000 - 200,000 say 115,000. Typically it may be employed as a 5-10w%, say 7w% aqueous solution. A commercially available product which may be employed is the Aldrich brand of 100% hydrolyzed polyvinyl alcohol of molecular weight of about 115,000 as a 7w% aqueous solution.
[0025] It is a feature of this invention that the membrane or sheet of cross-linked polyvinyl alcohol separating layer is formed in situ on the porous support layer. This is effected by use, as a cross linking agent, of an aliphatic dialdehyde containing at least three carbon atoms. Preferably the aliphatic dialdehyde may contain 3-8 carbon atoms, most preferably 5 carbon atoms. Typical alphatic dialdehydes which may be employed may include:
TABLE
[0026] glutaraldehyde
2-hydroxyhexanedial - 1,6
malonic dialdehyde
succinic dialdehyde
heptanedial - 1,6
[0027] The preferred alphatic dialdehyde is glutaraldehyde. Aldehydes falling outside the scope of this invention typified by formaldehyde, glyoxal, or succinic semi aldehyde yield membranes which are characterized by unsatisfactory performance. Performance is judged by the ability of a membrane system to give a permeate containing less than 1w% ethylene glycol (from a charge containing 85w% ethylene glycol and 15w% water) with a flux of at least 0.5 kilograms/meter²/hour (kmh) at a feed temperature of 80°C and with a permeate pressure of 5 mmHg and a condenser cooled by liquid nitrogen). Compositions falling outside the scope of this invention may be characterized by unsatisfactory selectivity or unsatisfactory productivity or both.
[0028] In situ crosslinking may be carried out by casting 5-10w%, say 7w% aqueous solution of polyvinyl alcohol which contains the aliphatic dialdehyde crosslinking agent. The mole ratio or crosslinking agent to polyvinyl alcohol may be 0.05 - 0.30, say 0.2.
[0029] Crosslinking is carried out, in the presence of acid catalyst, preferably inorganic acid. Sulfuric acid is preferred. Hydrochloric acid is much less preferred - because it yields membranes of poor selectivity, although the flux may be high.
[0030] It may be possible in one embodiment to crosslink the polyvinyl alcohol separating layer in one step by adding to the aqueous solution of polyvinyl alcohol and dialdehyde, the acid catalyst, preferably sulfuric acid, in mole ratio of acid to dialdehyde of 0.08 - 0.14, say 0.1.
[0031] In another embodiment, it may be possible to apply to the porous support layer, an aqueous invention of polyvinyl alcohol and dialdehyde. This may be dried at 40°C - 80°C, say 50°C for 2-10 minutes, say 4 minutes to form a film. There may then be added onto the surface of this film a viscous solution containing 2-7w%, say 3.5w% of polyvinyl alcohol and having a mole ratio of sulfuric acid to dialdehyde of 0.08 - 0.14, preferably 0.1.
[0032] The composite membrate, whether prepared by the one-step or the two-step process may then be cured in an oven at 100°C-200°C, say 125°C for 1-30 minutes, say 2 minutes to yield a polyvinyl alcohol film having a thickness of 1-10 microns, say 3 microns.
THE COMPOSITE MEMBRANE
[0033] It is a feature of this invention that the composite membrane of this invention may comprise (i) an optional carrier layer, characterized by porosity and mechanical strength, for supporting a porous support layer and a separating layer, (ii) a polysulfone porous support layer of molecular weight of 5,000 - 100,000, of thickness of 10 - 80 microns, and of molecular weight Mn cut off of 25,000- 100,000 and (iii) as a non-porous separating layer polyvinyl alcohol of molecular weight of 20,000 - 200,000 which has been crosslinked with an aliphatic dialdehyde containing 3-8 carbon atoms.
[0034] The composite membranes of this invention may be utilized in various configurations. It is, for example, possible to utilize the composite in a plate-and-frame configuration in which separating layers may be mounted on the porous support layer with the carrier layer.
[0035] It is possible to utilize a spiral mound module which includes a non-porous separating layer membrane mounted on a porous support layer and a carrier layer, the assembly being typically folded and bonded or sealed along all the edges but an open edge - to form a bag-like unit which preferably has the separating layer on the outside. A cloth spacer, serving as the permeate or discharge channel is placed within the bag-like unit. The discharge channel projects from the open end of the unit.
[0036] There then placed on one face of the bag-like unit, adjacent to the separating layer, and coterminous therewith, a feed channel sheet - typically formed of a plastic net.
[0037] The so-formed assembly is wrapped around a preferably cylindrical conduit which bears a plurality of perforations in the wall - preferably in a linear array which is as long as the width of the bag-like unit. The projecting portion of the discharge channel of the bag-like unit is placed over the performations of the conduit; and the bag-like unit is wrapped around the conduit to from a spiral wound configuration. It will be apparent that, although only one feed channel is present, the single feed channel in the wound assembly will be adjacent to two faces of the membrane layer. The spiral wound configuration may be formed by wrapping the assembly around the conduit a plurality of times to form a readily handlable unit. The unit is fitted within a shell (in manner comparable to a shell-and-tube heat exchanger) provided with an inlet at one end and an outlet at the other. A baffle-like seal between the inner surface of the shell and the outer surface of the spiral-wound input prevents fluid from bypassing the operative membrane system and insures that fluid enters the system principally at one end. The permeate passes from the feed channel, into contact with the separating layer and thence therethrough, into the permeate channel and thence therealong to and through the perforations in the conduit through which it is withdrawn as net permeate.
[0038] In use of the spiral wound membrane, charge liquid is permitted to pass through the plastic net which serves as a feed channel and thence into contact with the non-porous separating membranes. The liquid which does not pass through the membranes is withdrawn as retentate. The liquid or vapor which permeates the membrane passes into the volume occupied by the permeate spacer and through this permeate channel to the perforations in the cylindrical conduit through which it is withdrawn from the system. In this embodiment, it will be apparent that they system may not include a carrier layer.
[0039] In another embodiment, it is possible to utilize the system of this invention as a tubular or hollow fibre. In this embodiment, the polysulfone porous support layer may be extruded as a fine tube with a wall thickness of typically 0.001-0.1mm. The extruded tubes are passed through a bath of polyvinyl alcohol which is cross-linked and cured in situ. A bundle of these tubes is secured (with an epoxy adhesive) at each end in a header; and the fibres are cut so that they are flush with the ends of the header. This tube bundle is mounted within a shell in a typical shell-and-tube assembly.
[0040] In operation, the charge liquid is admitted to the tube side and passes through the inside of the tubes and exits as retentate. During passage through the tubes, permeate passes through the non-porous separating layer and permeate is collected in the shell side.
[0041] In this embodiment, it will be apparent that the system may not normally include a carrier layer. In still another embodiment, the porous support layer may be omitted; and the separating layer is extruded and thereafter cross-linked and cured in situ prior to mounting in the headers.
PERVAPORATION
[0042] It is a feature of the non-porous polyvinyl alcohol separating layer that it is found to be particularly effective when used in a pervaporation process. In pervaporation, a charge liquid containing a more permeable and a less permeable component is maintained in contact with a non-porous separating layer; and a pressure drop is maintained across that layer. The charge liquid dissolves into the membrane and diffuses therethrough. The permeate which passes through the membrane and exits as a vapor may be recovered by condensing at low temperature or alternatively may be swept away by use of a moving stream of gas. Preferably, the permeate side of the membrane is maintained at a low pressure, typically 5 mm. Hg.
[0043] For general background on pervaporation, note US 4,277,344; US 4,039,440; US 3,926,798; US 3,950,247; US 4,035,291; etc.
[0044] It is a feature of this invention that the novel membrane may be particularly useful in pervaporation processes for dewatering aqueous solutions of glycols containing at least two hydroxy groups on a carbon backbone, typified by glycols se such as ethylene glycol, propylene glycol, butylene glycols, etc. triols including glycerine, etc; glycol ethers including diethylene glycol, triethylene glycol, etc.
[0046] In practice of the pervaporation process of this invention, the charge aqueous glycol solution at 40°C-120°C, say 80°C may be passed into contact with the non-porous separating layer of the membrane of this invention. A pressure drop of about one atmosphere is commonly maintained across the membrane. Typically, the feed or charge side of the membrane is at about atmospheric pressure and the permeate or discharge side of the membrane is at a pressure of about 2-50 preferably 5 - 20, say 10 mm.Hg.
[0047] The permeate which passes through the membranes includes water and a small proportion of the glycol from the charge liquid. Typically, the permeate contains 90-99.9, say 99w% water. Permeate is recovered in vapor phase.
[0048] Pervaporation may typically be carried out at a flux of 0.1 - 10, say 0.50 gallons per square foot per day which corresponds to about 0.17 - 16.9, say 0.68 kilograms per square meter per hour (kmh). Typically, the units may have a selectivity (measured in terms of w% ethylene glycol in the permeate during pervaporation at 80°C of an 85% aqueous solution of ethylene glycol through a standard polyvinyl alcohol separating layer of 2mm. thickness) of 0.3 - 1.0, say 0.5w% ethylene glycol.
[0049] Practice of the process of this invention will be apparent to those skilled in the art from inspection of the following examples wherein, as elsewhere in this specification, all parts are parts by weight unless otherwise stated.
DESCRIPTION OF SPECIFIC EMBODIMENTS
EXAMPLE I
[0050] In this example, which represents the best mode presently known of carrying out the process of this invention, the selective separating layer was mounted on the porous support layer of a commercially available (from Film Tec Corp) composite containing a non-woven polyester backing as carrier layer bearing, as a porous support layer, a microporous polysulfone layer of molecular weight cut-off of 20,000. The selective separating layer was formed in situ by a one-step coating process. The separating layer was formed from a solution containing 10g of 7w% polyvinyl alcohol (M.W. of 115,000) in water to which was added 1.37 g of a 25w% aqueous solution of glutaraldehyde and 0.15 g of 0.5 n sulfuric acid solution. This mixture was stirred until homogeneous and spread onto the polysulfone microporous support to form a film 4 mils thick. The assembly was cured in an oven for 15 minutes at 150°C.
[0051] The membrane was evaluated in pervaporation cells to which the charge at 80°C was an aqueous solution containing 85w% ethylene glycol and 15w% water. Permeate pressure was 5 mm.Hg. The permeate condenser contained 0.4w% ethylene glycol at a flux of 0.68 kilograms per square meter per hour (kmh). A typical prior art membranes as disclosed in European patent 0 096 339 A2 had a permeate containing 4.7w% ethylene glycol at a flux of 0.22 kmh.
TABLE
| EG Content in permeate | Flux kmh | |
| Example I | 0.4 | 0.68 |
| Prior Art | 4.7 | 0.22 |
[0052] From the above table, it is apparent that the instant invention makes it possible to attain permeate desirably containing as little as 0.4w% of ethylene glycol - which is only (0.4/4.7) 8.5% of that attained by the prior art. It is also apparent that the flux attained in Example I is desirably more than three times that attained by the control prior art.
EXAMPLES II - VII
[0053] In this series of examples, a composite membrane including a crosslinked polyvinyl alcohol was prepared and tested as in Example I - except that the curing temperature and time were varied. The results were as follows:
TABLE
| Curing Conditions | Membrane Performance | |||
| Example | Temp(°C) | Time (min) | Selectivity | Flux(kmh) |
| I | 150 | 15 | 0.4 | 0.68 |
| II | 125 | 15 | 0.5 | 0.75 |
| III | 100 | 15 | 2.5 | 0.75 |
| IV | 150 | 5 | 0.7 | 0.59 |
| V | 190 | 3 | 0.3 | 0.85 |
| VI | 225 | 3 | 0.1 | 0.17 |
[0054] From the above table, it is apparent that when the separating layer of polyvinyl alcohol is cured for shorter times, it is necessary to use higher temperatures in order to achieve a more selective membrane.
[0055] The longer a membrane system is cured at a given temperature (compare Examples I and IV), the desirably lower is the Selectivity.
EXAMPLES VIII - XI
[0056] In this series of examples, a crosslinked polyvinyl alcohol membrane system was prepared and tested as in Example I - except that the amount of glutaraldehyde (i.e. the mole ratio of gluteraldehyde to polyvinyl alcohol) was varied.
TABLE
| Example | GA/PVA mole ratio | Membrane Performance | |
| Selectivity % EG | Flux kmh | ||
| VIII | 0.02 | 20 | 0.85 |
| IX | 0.08 | 10 | 1.19 |
| X | 0.12 | 4 | 1.10 |
| XI | 0.16 | 0.8 | 0.93 |
[0057] From the above table, it is apparent that high concentration of crosslinking agent is needed in order to obtain highly selective membranes. At a mole ratio of 0.02 (Example VIII) the Selectivity is 20%; and as the mole ratio increases to 0.16 (Example XI) the selectivity desirably decreases, to 0.8. Commonly, it is desired to utilize a mole ratio of 0.1 -0.2 say about 0.15 as this provides a good balance between selectivity and flux.
EXAMPLE XII
[0058] In this example, the support layer and the carrier layer were as in Example I. The selective separating layer was formed in situ by a two-step coating process. A first aqueous coating solution (10g) contained 7w% polyvinyl alcohol to which was added 1.37g of 25w% aqueous solution of glutaraldehyde. This mixture was stirred until homogeneous and spread on the polysulfone support with a knife blade to give a 4 mil. thick film which was oven dried at 50°C for 4 minutes.
[0059] There was then spread on this dried film a 4 mil. film of second solution containing 10g of 3.5w% aqueous polyvinyl alcohol to which was added 0.15g of 0.5N sulfuric acid which was mixed to homogeneity. The film was then oven cured for 15 minutes at 125°C.
[0060] Evaluation of the membrane system as in Example I gave a Selectivity of 0.28% and a flux of 0.48.
EXAMPLES XIII - XVIII
[0061] In this series of examples, the procedure of Example XII was followed except that in each of Examples XIII - XVII a different aldehyde (in place of the same amount of glutaraldehyde) was employed. In Example XVIII, the procedure of Example XII was followed except that in place of sulfuric acid, an equal number of grams of 0.5N aqueous hydrochloric acid was used. The results are as follows:
TABLE
| Example | Crosslinking Agent | Acid Catalyst | Membrane Performance | |
| Selectivity % EG | Flux kmh | |||
| XII | glutaraldehyde | sulfuric | 0.28 | 0.48 |
| XIII | 2-hydroxyhexanedial | sulfuric | 0.18 | 0.30 |
| XIV | glyoxal | sulfuric | 2.61 | 0.16 |
| XV | formaldehyde | sulfuric | 4.01 | 0.71 |
| XVI | succinic acid | sulfuric | 3.04 | 0.76 |
| XVII | succinic acid semialdehyde | sulfuric | 8.71 | 0.75 |
| XVIII | glutaraldehyde | hydrochloric | 1.75 | 0.87 |
[0062] From the above table, it is apparent that putative crosslinking agents containing only one aldehyde group (Examples XV or XVII) or no aldehyde groups (Example XVI) are characterized by an undesirably low selectivity. Agents containing only two carbon atoms (glyoxal of Example XIV) are characterized by undesirably low selectivity. Example XVIII shows that use of hydrochloric acid as acid catalyst is much less satisfactory (than for Example XII in that, it undesirably gives a much higher selectivity although the flux is significantly higher.
1. A membrane comprising a non-porous separating layer of thickness of 1-10 microns
of cast polyvinyl alcohol of molecular weight Mn of 20,000 - 200,000 which has been crosslinked, in the presence of acid catalyst,
with an aliphatic polyaldehyde containing at least three carbon atoms including those
in said aldehyde groups and thereafter cured at 100° - 225°C.
2. Membrane of claim 1 wherein the non-porous separating layer of the cast polyvinyl
alcohol has a thickness of 1-5 microns.
3. Membrane of claim 1 or claim 2 wherein the cast polyvinyl alcohol has been crosslinked
with a C₃-C₈ aliphatic dialdehyd, preferably with glutaraldehyde.
4. Membrane of the claims 1 to 3 having a porous support layer, onto which said separating
layer is cast, of a polysulfone of molecular weight Mn of 5,000 - 100,000, a thickness of about 40-80 microns and of molecular weight cut
off of less than about 25,000, typically about 20,000.
5. Membrane of claim 4 wherein the polysulfone includes those which are free of isopropylidene
moieties in the backbone chain and wherein the phenylene groups in the backbone are
bonded only to ether oxygen atoms and to sulfur atoms.
6. Membrane of any of the preceding claims as part of a composite structure including
a multilayer assembly having a porous carrier layer of high mechanical strenght and
support to the assembly preferably being porous, flexible, non-woven fibrous polyester.
7. The method of concentrating a charge aqueous solution of a glycol which comprises:
maintaining a pressure drop across the non-porous separating layer of cast polyvinyl
alcohol of any of the preceding claims;
passing a charge aqueous solution of a glycol into contact with the high pressure side of said non-porous separating layer of cast polyvinyl alcohol whereby at least a portion of said water in said charge aqueous solution and a lesser portion of glycol pass by pervaporation through said non-porous separating layer of polyvinyl alcohol as a lean mixture containing more water and less glycol than are present in said charge aqueous solution and said charge aqueous solution is converted to a rich liquid containing less water and more glycol than are present in said charge aqueous solution;
recovering from the low pressure side of said non-porous separating layer of cast polyvinyl alcohol said lean mixture, said lean mixture being recovered in vapor phase at a pressure below the vapor pressure thereof;and recovering from the high pressure side of said nonporous separating layer said rich liquid containing a lower water content and a higher glycol content than are present in said charge aqueous solution.
passing a charge aqueous solution of a glycol into contact with the high pressure side of said non-porous separating layer of cast polyvinyl alcohol whereby at least a portion of said water in said charge aqueous solution and a lesser portion of glycol pass by pervaporation through said non-porous separating layer of polyvinyl alcohol as a lean mixture containing more water and less glycol than are present in said charge aqueous solution and said charge aqueous solution is converted to a rich liquid containing less water and more glycol than are present in said charge aqueous solution;
recovering from the low pressure side of said non-porous separating layer of cast polyvinyl alcohol said lean mixture, said lean mixture being recovered in vapor phase at a pressure below the vapor pressure thereof;and recovering from the high pressure side of said nonporous separating layer said rich liquid containing a lower water content and a higher glycol content than are present in said charge aqueous solution.
8. The method claimed in claim 7 wherein said glycol is ethylene glycol, propylene
glycol, butylene glycol, glycerine or a glycol ether.