Building cladding system

Description

[0001] This invention relates to a building cladding system comprising a plurality of cladding panels attached to a support member of a building by clip means, the clip means comprising a clip having an attachment part attached to the support member by attachment means and a panel engageable part having a surface engaged with the panel to attach the panel to the support member.

[0002] US-A-4269012 and US-A-3511011 disclose such a building cladding system having a single skin panel. Such panels are weak across the panel width under wind uplift conditions whilst having a relatively stiff edge. Consequently the panels have to be clipped to a support member relatively frequently and the clips are of relatively short length.

[0003] US-A-3,557,509 discloses a building cladding system according to the preamble to Claim 1 in which the attachment part is attached to a support member by means of a tapered slot formed in the attachment part of the clip engaging a flange of the support member. This construction is not entirely satisfactory to withstand wind uplift conditions and requires the provision of a clip which utilises a relatively large amount of metal since the dimension of the attachment part in a direction perpendicular to the longitudinal extent of the support member is necessarily greater than the width of the support member to which it is attached and is of the same dimension as the panel engageable part of the clip.

[0004] The aim of the present invention is to provide a building cladding system which avoids the above described disadvantages.

[0005] This is achieved in accordance with the present invention by providing a building cladding system comprising an elongate support member, a plurality of cladding panels, attached to the support member of a building by clip means, the clip means comprising a clip having an attachment part attached to the support member by attachment means and a panel engageable part having a surface engaged with the panel to attach the panel to the support member, each panel comprises an outer skin and an inner skin with a filling of thermally insulating material therebetween, and the panel engageable part of the clip having a dimension, perpendicular to the longitudinal extent of the support member which is greater than the width of the part of the support member to which the attachment part is attached, characterised in that the attachment part is attached to one surface of the support member and said dimension of the panel engageable part of the clip is greater than a similarly orientated dimension of the attachment part of the clip whilst said dimension of the attachment part is not greater than said width of said part of the support member.

[0006] The present invention thus ensures that the panels, particularly during wind uplift conditions, where a panel is being pulled away from the support member, are securely attached to the building since the attachment load is spread more evenly throughout the length of the panel by providing a relatively longer panel engageable clip part than hitherto. At the same time the amount of material needed for such a clip is minimised by maintaining the attachment part of a length appropriate for engagement with a surface of the support member.

[0007] The panel engageable part may be between 150 and 300mm long or 150 and 200mm long and the attachment part may be between about 50 and 70mm long.

[0008] The ratio of the length of the panel engageable part to the attachment part may lie in the range 2:1 to 6:1, but may lie in the range 2:1 to 4:1.

[0009] According to a first more specific aspect of the invention the outer skin has at each of two opposite sides thereof upstanding first and second seam portions respectively the first and second seam portions of adjacent panels comprising a joint between the panels.

[0010] The panel engageable part may be adapted for engagement with at least one of the first and second seam portions to restrain movement of the or each seam portion of the standing seam and hence of the panel away from the support member.

[0011] The clip may comprise an upstanding part which extends generally normal to the support member and to the general plane of the panel and having at its upper end at least one hook part adapted to hook over at least one seam portion.

[0012] Preferably, the clip is provided with at least two hook parts the free ends of which are disposed on opposite sides of the clip for engagement with each of the first and second seam portions.

[0013] At least a part of the clip means may comprise a thermal break.

[0014] The thermal break may be disposed at least between the clip means and at least one of the first and/or second seam portions.

[0015] The thermal break may comprise a layer of thermally insulating material carried by the clip.

[0016] The thermally insulated material may be provided on at least the surfaces of the clip which engage first and/or second seam portions.

[0017] The attachment part may be unprovided with a thermal break.

[0018] The upstanding part adjacent the attachment part may be unprovided with a thermal break whilst the upstanding part adjacent the panel engageable part is provided with the thermal break.

[0019] The thermal break may extend over approximately half the extent of the upstanding part from the panel engageable part towards the attachment part.

[0020] The thermal break may comprise a layer of thermally insulating plastics material which may be at least 0.5mm thick.

[0021] The clip may be provided with at least one transversely extending part adapted to engage a part of the inner skin of one panel.

[0022] Preferably, the clip means is provided with two oppositely directed transversely extending parts each adapted to engage a part of the inner skin of each of the adjacent panels.

[0023] The inner skin at least at one side of each panel may have an outwardly facing part spaced inwardly of the panel from the remainder of the inner skin and said outwardly facing part being the part with which the or each transversely extending part of the clip means is adapted to engage.

[0024] The inner skin may be provided with a rebate portion to receive the attachment part and attachment means of the clip whereby the clip is secured to the support member.

[0025] The first and second seam portions of adjacent panels may comprise said joint in combination with at least one further component.

[0026] Sealing means may be provided to render the joint weatherproof.

[0027] The outer skin may comprise a steel or aluminium sheet coated with a suitable protective and decorative material.

[0028] The inner sheet may comprise a steel or aluminium sheet coated with a suitable protective and decorative material.

[0029] The thermally insulating material may comprise a polyurethane foam material or other suitable material such as polyisocyanurate.

[0030] The further component may comprise a batten cap engaged with and bridging between adjacent first and second seam portions.

[0031] The first and second seam portions may each have an abutment part at a position spaced downwardly from the upper end of the seam portion and the batten cap having abutment parts for engagement with the abutment parts of the first and second seam portions to retain the batten cap in position.

[0032] The batten cap may be of generally inverted channel configuration the seam portions being received within the inverted channel.

[0033] The seam portions may each comprise a first limb integral with the remainder of the outer skin and extending upwardly therefrom and a second limb connected to the first limb at the upper end thereof and depending downwardly therefrom and terminating at a position spaced above the remainder of the outer skin to provide said abutment parts.

[0034] Said lower end of the second limb may have a upturned strengthening flange which preferably is disposed between the first and the second limbs.

[0035] The above described first and second seam portions may be integral with the remainder of the outer skin and formed by bending the material thereon.

[0036] The generally inverted channel shape batten cap may have inturned lips at the free ends of its side limbs to provide said abutment parts thereof and the side limbs may be inclined downwardly and outwardly away from the base portion of the channel.

[0037] The outer skin may be provided with a plurality of upstanding corrugations in the portion thereof between the first and second seam portions.

[0038] The upstanding corrugations may all be of the same configuration or may be of more than one configuration.

[0039] The first and second seam portions may upstand from the top of an upstanding corrugation and the corrugation may comprise a part only of a complete corrugation so that the part corrugations of adjacent panels together simulate the appearance of a complete corrugation.

[0040] The inner skin may also be provided with upstanding corrugations.

[0041] The width of the upstanding corrugations of the upper skin may be smaller or greater than the width of the remainder of the skin between the corrugations whilst the upstanding corrugations of the inner skin may be smaller or greater than the width of the remainder of the skin therebetween.

[0042] The standing seam formed by the first and second seam portions may be disposed well above the water dispersal level of the structure of which the panel forms part, for example, of a roof.

[0043] The support member may be of generally sigma cross-section or channel section or Zeta or Z section of I section or U section and may be made by cold rolling or hot rolling as appropriate to the section concerned.

[0044] According to a second more specific aspect of the invention, the features of which may be provided with or without the features of the first more specific aspect of the invention, one edge of each panel has a tongue part and the opposite edge of each panel has a groove part, the tongue part of one panel being receivable in the groove part of an adjacent panel so as to be juxtaposed and the panel engageable part of the clip being adapted for reception between a juxtaposed tongue and groove.

[0045] The tongue and groove parts may be provided by parts of the outer skin.

[0046] The tongue parts may be provided by a "U" shape in cross-section part of the outer skin and the base of the "U" providing the outermost portion of the tongue.

[0047] The groove part may be provided by a "U" shape in cross section part of the outer skin and the base of the "U" providing the inner most part of the groove.

[0048] The panel engagable part of the clip may be generally "U" shape in cross section and be adapted to be sandwiched between a juxtaposed "U" shaped tongue and groove.

[0049] One limb of the "U", at the end of the limb distant from the base, may be connected to the attachment part of the clip by a connecting part.

[0050] The connecting part may extend generally transverse to the "U" shaped part and hence to the panels, and one end of the connecting part may be connected to the "U" shaped panel engagable part and the other end thereof is connected to the attachment part.

[0051] The connection is preferably by virtue of being formed integrally with the attachment and panel engagable parts.

[0052] The panel engagable parts may have means to accommodate variation in the clearance between the juxtaposed tongue and groove parts between which it is sandwiched.

[0053] The means may vary the effective thickness of the panel engagable part.

[0054] The means may comprise displacable portions of the panel engagable part which may be displaced so as to cause said variation in effective thickness.

[0055] The displaceable portions may comprise elastically and/or plastically deformable portions.

[0056] The displaceable portions may comprise at least one lug means projecting from the clip towards the associated panel tongue part and/or groove part..

[0057] Preferably at least two lug means are provided one lug means projecting from the clip towards the associated tongue part and the other lug means projecting from the clip towards the associated groove part.

[0058] The one lug means may extend from the inside surface of the "U" shaped panel engagable part for engagement with the tongue part and the other lug means may extend from the outer surface of the "U" shaped panel engagable part for engagement with the groove part.

[0059] The other lug means may extend from the outer surface of said one limb and the one lug means may extend from the inner surface of the other limb.

[0060] The one lug means may extend inwardly and towards the base of the "U" shaped panel engagable part and the other lug means may extend outwardly and away from the base of the "U" shaped of the panel engagable part.

[0061] The attachment part may be provided with at least one opening to receive screw fastener means and may be adapted to engage a bracket provided on the sheeting rail or other member of the building.

[0062] The juxtaposed edges of the panel may extend vertically or horizontally and the attachment parts being connected to sheeting rails or other members of the building which correspondingly extend vertically or horizontal.

[0063] According to third aspect of the invention we provide a building when clad with a building cladding system according to the first aspect of the invention.

[0064] Embodiments of the invention will now be described by way of example with reference to the accompanying drawings wherein;

FIGURE 1 is a fragmentary exploded perspective view, partly broken away, of part a building embodying the invention,

FIGURES 2a-c are cross-sectional views showing alternative sections of the purlin of Figure 1,

FIGURE 3 is a section on the line 3-3 of Figure 1 but showing the panels in their assembled position,

FIGURE 4 is a perspective view to enlarged scale of the clip of Figures 1 to 3,

FIGURE 5 is a fragmentary perspective view of part of a wall of another building embodying the invention,

FIGURE 6 is a cross-section, to an enlarged scale, on the line 6-6 of Figure 5,

FIGURE 7 is a perspective view of a clip used in the system shown in Figures 5 and 6,

FIGURE 8 is a perspective view similar to that of Figure 1 but of another embodiment of the invention,

FIGURE 9 is a front elevation of an alternative clip for use in the embodiment of Figures 1 to 4,

FIGURE 10 is a front elevation of an alternative clip for the embodiment of Figures 5 to 7, and

FIGURE 11 is a front elevation of a further alternative form of a clip for the embodiment of Figures 5 to 7.

[0065] Referring to Figure 1, there is shown part of a roof of a building. The roof comprises rafters R, which are conventional and between the rafters extend a plurality of purlins one of which is shown at 10 on which cladding panels 11a-c are supported.

[0066] Each panel 11a - c is of composite construction comprising an outer skin 12 and an inner skin 13 with a filling of thermally insulating material 14 therebetween.

[0067] In this example the outer skin 12 comprises a steel sheet, in the present example grade Z35 and is 0.5mm thick although its thickness may lie in the range 0.55 to 0.9mm. The sheet is coated with a PVC plastisol but may be coated with any other desired decorative and/or protective material such as Zalutite PVF2 or Alu type 2.

[0068] If desired the outer skin may be made of other steel and be of different thicknesses or may be made of other material such as aluminium for example aluminium sheet grade E 3105, 0.9mm thick but may be made of other aluminium grade such as H25 or H8 and other thicknesses. In the present example the sheet is stucco to embossed but it may be provided with a mill finish particularly where it is of H8 grade or be provided with a coating of Duralcote 70 or 10 particularly where it is of grade H25.

[0069] The inner sheet is made of steel, in the present example grade Z2, and is 0.25mm thick but may lie in the range 0.25 to 0.5mm, the exposed surface of the sheet is coated with white polyester.

[0070] If desired the inner skin may be made of other steel to that described above i.e. different grade and/or different thickness coated with other decorative and/or protective finish. Alternatively, the inner skin may be made of other material such as aluminium for example E3105 grade and 0.6mm thick although it may be made of other thickness and of other grades of aluminium such as H25.

[0071] In the present example the exposed surface is coated with Duralcote 5 but may be coated with any other suitable protective and/or decorative finish.

[0072] The thermal insulating material in the present example is a conventional polyurethane foam material and is self bonded to the inner and outer skins during the manufacturing process.

[0073] As best shown in Figure 1 the outer skin 12 is provided with a plurality of upstanding corrugations arranged in two sets. One set comprises the corrugations 15 whilst the other set comprises the corrugations 16, 16′. It will be seen that the width of each corrugation 15, 16 is less than the width of the remainder of the panel between each corrugation as indicated at 17. If desired the outer skin may be of other configuration. For example instead of their being two corrugations 15 between each pair of corrugations 16 their may be three or, one or more than three.

[0074] The corrugations 16′ at each of two opposite sides 18, 19 of the panel differ from the corrugation 16 in that they each have a shape corresponding to one half of the central corrugation 16. Thus, when adjacent panels are assembled together the part corrugations 16′ at the sides 18, 19 of each panel combine together to simulate a corrugation similar to the central corrugation 16 as is best shown at 20 in Figure 1.

[0075] The inner skin is also provided with corrugations as shown in Figure 1 and these corrugations may vary as desired.

[0076] If desired instead of providing a purlin 10 of the generally sigma configuration shown in Figure 1 the purlins may be of any other desired suitable configuration such as the sections shown in Figures 2a to 2c where, respectively a Zeta or Z Section, a Hot Rolled Channel Section and on I Section as illustrated.

[0077] Referring now particularly to Figures 1 and 3, at the opposite sides 18, 19 of each panel 11a - 11c are provided first and second standing seam portions 20a, 20b respectively.

[0078] Each such standing seam portion is the same and comprises a generally inverted channel configuration having a first limb 21a, 21b which extends perpendicular to a plane P containing the surface of the parts 17 of the panel and hereinafter referred to as the general plane P of the panel. This first limb 21a, 21b is connected by an integral rolled over base portion 22a, 22b to a second limb 23a, 23b which extends downwardly and outwardly and has an inwardly and upwardly rolled portion 24a, 24b at the free end thereof. This rolled over portion 24a, 24b provides an abutment part of the associated standing seam portion. A batten cap 26 of generally inverted channel configuration is clipped over the adjacent standing seam portions to provide a joint there between and suitable sealant such as non-setting butyl or other suitable sealant is provided within the batten cap to weatherproof the joint.

[0079] The batten cap 26 has downwardly and outwardly extending limbs 27 at the lower free ends of which are provided inwardly extending flanges which provide an abutment part for engagement with the abutment parts provided by the portions 24a, 24b to retain the batten cap from displacement away from the general plane P described hereinbefore.

[0080] The panels are secured to the support member 10 by a clip means 30 comprising a clip 31. The clip 31 comprises an attachment part 32 which is attached to the support member 10 by any suitable means, in the present case by self drilling and tapping screws 32′. Integral with the attachment part 32 is an upstanding part 33 which is received between the sides 18,19.

[0081] At the other end of the upstanding part 33 is a panel engagable part 34 having a plurality, in the present example four, of pairs of oppositely directed hook portions 35, 36. The hook part 35, 36 are of generally semi-circular configuration but have free ends 35a, 36a which terminate slightly short of a diameter, for example, at an angle of 10° to a diametral plane D-D. The hook parts 35, 36 engage over the standing seam parts 20a, 20b respectively and so serve to restrain the outer skin of the panels 11a, 11b from movement away from the support member 10.

[0082] The panel engagable part 34 and the upstanding part 33 are of the same longitudinal extent and are of greater longitudinal extent than is the attachment part 32. In the present example, the attachment part 32 is 70mm long whilst the upstanding part 33 and panel engagable part 34 are 200mm long. The relatively longer extent of panel engagable part 34 ensures that the restraining load is distributed over a relatively large area of panel whilst the attachment part is made of a length which is related to the width of the support member so as to minimise the amount of material in the attachment part 34. For example, the longitudinal extent of the attachment part may be such that it is not longer than the longitudinal extent of the part of the support member to which the attachment part is attached. The relatively great longitudinally extent of the panel engagable part 34 is particularly beneficial when the panel is likely to be exposed to significant wind uplift conditions where a panel is being pulled away from the support member. By providing clips of the configuration described hereinbefore the panels are securely attached to the support member since the attachment load is spread more evenly throughout the length of the panels by providing the relatively longer panel engagable parts than would be achieved with panel engagable parts of the same longitudinal extent as the associated part of the support member.

[0083] If desired the panel engagable part 203 may be of a different longitudinal extent to that described above, for example, they may be shorter, for example, 150mm, or longer if it is desired to spread the load over a still greater area of the panels.

[0084] The batten cap 26 is of such dimensions as to accommodate the hook parts 35, 36 there within.

[0085] The upstanding part 33 may be provided with two oppositely directed transversely extending tongue parts 37, 38 which are, in use, forced into the foam plastics material 14 above inturned, outwardly facing, parts 39, 40 of the inner skin 13 so as to restrain displacement of the inner skin away from the support member 10. If desired a plurality of sets of oppositely directed transversely extending tongue portions may be provided instead of two single tongue portions. The relatively great longitudinal extent of the upstanding part 33 ensures the relatively great longitudinal extent of the, or each set, of transversely extending tongue portions so that the restraining force imposed thereby on the inner skin 13 is similarly spread over a relatively great area thereof. The tongue parts 37, 38 are formed by being stamped to the desired truncated triangular shape and then bent out of the upstanding part 33 and the residual metal is removed so as to leave a generally rectangular opening 42 in the upstanding part. If desired the tongue part 37, 38 may be omitted and the clip may or may not be apertured as shown at 42.

[0086] The inner skin 13 is provided with rebate parts 41 to accommodate the attachment part 32 and attachment means 32′.

[0087] The further part and a portion of the upstanding part are preferably coated in a thermally insulating plastics material which comprises in the present example and which may comprise a P.V.C. The coating is applied by dip coating but may be applied by any other suitable process such as spraying or painting.

[0088] In the present example the coating is 0.5mm thick but may be of other thickness suitable to give a desired amount of thermal insulation dependent upon the nature of the plastics material. In the present example the plastics material extends over approximately half of the extent of the upstanding portion from the further portion towards the attachment portion. In the present example the clip is 85mm high for a nominally 37mm thick panel and the plastics material extends down the upstanding portion to a distance of 25mm from the upper end of the further portion. If desired, depending upon the overall thickness of the panels the clip may be higher, for example 107mm or 127mm high, for a nominally 60mm or 80mm thick panel respectively and the plastics material may extend for 25mm from the upper end of the further portion.

[0089] The clip may be of other dimensions and the plastics material may in all cases extend over a different extent of the clip than is described hereinbefore. The minimum extent of coverage being governed by the overall panel thickness.

[0090] Referring now to Figure 9 there is shown an alternative form of means 330 comprising a clip 331 similar to that shown in Figure 4 having an attachment part 332 of the same longitudinal extent as the attachment part 32 shown in Figure 4 but having an upstanding part 333 and panel engagable part 334 of greater longitudinal extent which in this example are 300mm long. In addition, the upstanding part 333 is provided with four generally rectangular openings 342 and in this embodiment there are no tongue parts corresponding to the tongue parts 37 and 38 shown in Figure 4.

[0091] Referring now to Figure 5, part of a building 110 is shown which has a frame which comprises vertical stanchions 111 carrying upper and lower structural channel section members 112, 113 respectively. The structural members 112, 113 have connected thereto by conventional rail cleats, not shown, a plurality of vertical sheeting rails 114 at spaced intervals along the length of the wall. A bottom sheeting rail 115 is provided at the foot of the stanchions 111 and vertical sheeting rails 114. The sheeting rails 114, 115 may be of any suitable configuration that are preferably of a "sigma" configuration as shown in the drawings.

[0092] The sheeting rails 114 and 115 carry a plurality of wall panels portions of three of which are illustrated in Figure 1 at 116a, 116b and 116c. In this example each panel 116a - 116c extends for the full width of the wall but, if desired, may extend for only part of the length of the wall adjacent side edge faces being abutted and provided with suitable sealing and trim means.

[0093] Each panel 116a - 116c comprises an outer skin 117 and an inner skin 118 with a filling 119 of thermally insulating material therebetween. The panels may be of the same materials as in the previously described embodiment. One edge 120 of each sheet has a tongue part 121 projecting therefrom whilst the opposite edge 122 of each sheet has a groove part 123 provided therein. As best shown in Figure 6 the outer skin 117 is formed to provide the tongue part 121 and groove part 123. The tongue and groove parts are generally "U" shaped in cross-section and the base 124 provides the outer most part of the tongue part 121 whilst the base 125 provides the inner most part of the groove part 123. One limb 126 of the "U" of the tongue 121 is formed integrally with the remainder of the outer skin 117 whilst one limb 127 of the "U" of the groove is likewise formed integrally with the remainder of the outer skin 117.

[0094] The inner skin 118 is formed with a rebate portion 128 adjacent the edges 120, 122 provided with tongue and groove parts to accommodate fastening means as hereinafter to be described.

[0095] The tongue part 121 of one panel, for example, panel 116a is received within the groove part 123 of the adjacent panel, for example, 116b so that the tongue and groove parts are inter-engaged in the sense of being juxtaposed with the tongue part within the groove part.

[0096] In order to attach the panels to the vertical sheeting rolls 114 a plurality of clips 130 are provided, see Figures 6 and 7, which hold the panels to the sheeting rails by virtue of engagement with the outer sheet 17.

[0097] Each clip 130 comprises an attachment part 131 for attachment to a sheeting rail 114 and a panel engagable part 132 for reception between the inter-engaged tongue part 121 and groove part 123. The panel engagable part 132 is generally "U" shaped in cross-section and is thus sandwiched between the "U" shaped tongue part 121 and "U" shaped groove part 123. One limb 33 of the panel engaging part 132 at the end thereof distant from the base 134 of the "U" is connected to the attachment part 131 of the clip by connecting part 135 which extends transversely to the "U" shaped panel engaging part 132 and hence transversely to the general plane of the panels 116a - 116b. One end of the connecting part 135 is, therefore, connected to the limb 133 and the other to the attachment part 131 and is so connected by virtue of being formed integrally therewith.

[0098] The panel engagable part 132 is provided with means to accommodate variation in the clearance between the tongue part 121 and groove part 123 arising, for example, as a result of tolerances in manufacture of the panels. This means comprises one lug means comprising three lugs 140 pressed out of the other limb 136 to the limb 133 and extending inwardly towards the tongue part 121 and the base 134 of the "U". The lug means also comprise another lug means comprising three lugs 141 pressed out of the one limb 133 and extending outwardly away from the base 134 and towards the groove part 123. The lugs 140, 141 are elastically deformable and thus can accommodate any variation in tolerance between the tongue part 121 and groove part 123. For instance, if the tolerance is less than the extent to which the lugs project the lugs as appropriate, may be elastically deformed towards their associated limb.

[0099] If desired the lugs 140, 141 (or other means to accommodate variation in the clearance between the tongue part 121 and groove part 123,) may be plastically deformable as well as, or possibly instead of, being elastically deformable.

[0100] It will be appreciated that their angle of inclination is such that relative movement between the lugs 141 and the groove part 123 in the direction to disengage the connection tend to cause the free edge of the lugs 141 to dig into the wall of the groove part 123 whilst similarly relative movement between the lugs 140 and the tongue part 121 likewise tends to cause the edge of the lugs 140 to dig into the wall 121.

[0101] The attachment part 131 is connected to its associated sheeting rail 114 by screw threaded fasteners 154. If desired, however, the attachment means 131 may be connected to the building frame by other means, for example, by being appropriately dimensioned and arranged to be received in a slot provided by a "U" shaped bracket attached to a sheeting rail or by being provided with a hook portion to hook onto a lip of a sheeting rail.

[0102] The panel engagable part 132 is of greater longitudinal extent than is the attachment part 131 e.g. 200mm and 70mm respectively whilst the connecting part 135 is of truncated triangular configuration so as to increase in longitudinal extent from the end thereof connected to the attachment part towards the end thereof connected to the panel engagable part. The relatively long extent of the panel engagable part 132 ensures that the restraining load is distributed over a relatively large area of the panel whilst the attachment part 131 is made of a length which is related to the width of the support member so as to minimise the amount of material in the attachment part. For example, the attachment part may be made such that it is not longer than the width extent of the part of the support member to which the attachment part is attached. Such clip configuration is particularly suitable when the panel is likely to be exposed to significant wind uplift conditions where a panel is being pulled away from the support member. By providing clips of the configuration as shown in Figure 7 the panels are securely attached to the support member since the attachment load is spread more evenly throughout the length of the panels by providing the relatively longer panel engagable parts than would be achieved with panel engagable parts of the same longitudinal extent as the associated part of the support member.

[0103] If desired the panel engagable part 132 may be of a different longitudinal extent to that described above, for example, it may be shorter,for example 150mm, or longer if desired to spread the load over a greater area of the panels.

[0104] Figure 10 shows an example of an alternative form of clip means 430 comprising clip 431 having a panel engagable part 434 of greater longitudinal extent than the clip shown in Figure 7. In Figure 10 the panel engagable part 434 is 300mm long whilst the attachment part 432 is of the same extent as that shown in Figure 7.

[0105] The bottom edge of the panel 116a is connected to the bottom sheeting rail 13 by means of a clip 160 which is similar to the clip 130 described hereinbefore except for the configuration of the attachment means which as best shown in Figure 5, extends from the connecting part 135 on the same side thereof as the panel engaging part 132 and is provided with openings through which screw threaded fasteners pass to attach the clip 160 to the bottom sheeting rail 113. The clip 160 is preferably unprovided with clearance variation accomodating lugs, or other means, for economy since there is no tongue part engaged with the groove part of the bottom edge of the panel 16a.

[0106] Figure 11 shows a clip 531 having a panel engagable part 534 of the same size as that shown in Figure 10 but adapted for connection of the bottom edge of the panel 116a. It will be seen that in this example the attachment part 532 is of the same longitudinal extent as the panel engagable part 534 and connecting part 533. To permit of access to apertures 532a through which screw threaded fasteners pass to attach the clip to the bottom sheeting rail 113 slots 550 are provided in the panel engagable part 534.

[0107] Referring now to Figure 8 there is shown a modification of the invention in which the cladding panels indicated at 216a - 216d extend with their longest edges vertical. These edges are configured in exactly the same way as the longitudinal edges 120, 122 of the embodiment previously described with reference to Figures 5 to 7 and thus are formed with inter-engagable tongue part and groove part 221, 223. Clips 231, similar to the clips 131, 431 described hereinbefore are sandwiched between the tongue and groove parts and are attached to sheeting rails 214 similar to the sheeting rails 114 shown in Figure 5 but extending horizontally. In Figure 8 the bottom sheeting rail is shown at 213 and is of generally channel section.

[0108] In all other respects the clips inter-engagement with the panels is as in the previously described embodiment.

[0109] Both the "horizontal" cladding panels shown in Figure 5 to 7 and the "vertical" cladding panels shown in Figure 8 are secured to the upper channel section member, or eaves beam, 12 with conventional through - fixing self drilling and tapping screws which are subsequently hidden behind a gutter or a flashing. If desired other securing means may be provided. Where the panels are vertical panels clip means may be provided thereby avoiding the use of through-fixings altogether.

[0110] In all embodiments panel engagable part may have the length lying in the range of approximately 150 to 300mm or 150 to 200mm whilst the attachment part has the length lying in the range of 50 to 70mm.

[0111] Irrespective of the dimensions mentioned in the preceding paragraph the ratio of the length of the panel engagable part to the length of the attachment part may lie in the ratio 2:1 to 6:1, or 2:1 to 4:1.

[0112] If desired, the panels may be of other construction to that described hereinbefore and the tongue and groove part may be provided in other ways than by the outer skin.

[0113] The features disclosed in the foregoing description, or the accompanying drawing, expressed in their specific forms or in terms of a means for performing the disclosed function, or a metal or process for attaining the disclosed result, or a class or group of substances or compositions, as appropriate, may, separately or any combination of such features, be utilised for realising the invention in diverse forms thereof.

Claims

1. A building cladding system comprising an elongate support member (10, 114), a plurality of cladding panels (11a - c, 116a - c) attached to the support member (10, 114) of a building by clip means (30, 130) the clip means comprising a clip (31, 130) having an attachment part (32, 131) attached to the support member (10, 114) by attachment means (32', 154) and a panel engageable part (24, 132) having a surface engaged with the panel (11a - c, 116a - c) to attach the panel to the support member (10, 114), each panel (11a - c, 116a - c) comprises an outer skin (12, 117) and an inner skin (13, 118) with a filling (14, 119) of thermally insulating material therebetween, and the panel engageable part (34,132) of the clip having a dimension, perpendicular to the longitudinal extent of the support member (10,114), which is greater than the width of the part of the support member to which the attachment part (32,131) is attached, characterised in that the attachment part (32,132) is attached to one surface of the support member (10,114) and said dimension of the panel engageable part (34,132) of the clip is greater than a similarly orientated dimension of the attachment part (32,132) of the clip whilst said dimension of the attachment part (32,131) is not greater than said width of said part of the support member (10,114).

2. A system according to Claim 1 wherein the panel engageable part (34, 132) is between 150 and 300mm long.

3. A system according to Claim 1 or Claim 2 wherein the ratio of the length of the panel engageable part (34, 132) to the attachment part (32, 131) lies in the range 2:1 to 6:1.

4. A system according to any one of the preceding claims wherein the outer skin (12) has at each of two opposite sides thereof (18, 19) upstanding first and second seam portions (20a, 20b) respectively, the first and second seam portions of adjacent panels comprising a joint between the panels.

5. A system according to Claim 4 wherein the panel engageable part (34) is adapted for engagement with at least one of the first and second seam portions (20a, 20b) to restrain movement of the or each seam portion (20a, 20b) of the standing seam and hence of the panel (11a - c) away from the support member (10).

6. A system according to Claim 5 wherein the clip (31) comprises an upstanding part (33) which extends generally normally to the support member (10) and to the general plane of the panel (11a - c) and having at its upper end at least one hook part (35, 36) adapted to hook over at least one seam portion (20a, 20b).

7. A system according to any one of Claims 4 to 6 wherein at least a part of the clip means (30) comprises a thermal break.

8. A system according to Claim 7 wherein the thermal break comprises a layer of thermally insulating material provided on at least the surface of the clip (31) which engage the first and/or second seam portions (20a, 20b).

9. A system according to any one of the preceding claims wherein one edge (120) of each panel has a tongue part 121 and the opposite edge 122 of each panel has a groove part (123), the tongue part (121) of one panel being receivable in the groove part (123) of an adjacent panel so as to be juxtaposed and the panel engageable part (132) of the clip (130) being adapted for reception between juxtaposed tongue and groove.

10. A system according to Claim 9 wherein the panel engageable part (132) of the clip (130) is generally "U" shape in cross section and is adapted to be sandwiched between a juxtaposed "U" shaped tongue and groove.

11. A system according to Claim 9 or Claim 10 wherein the panel engageable part (132) has means (140,141) to accommodate variation in the clearance between the juxtaposed tongue and groove parts between which it is sandwiched.

12. A system according to Claim 11 wherein the means comprises displaceable portions (140, 141) of the panel engageable part (132) which are displaceable so as to accommodate said variation in effective thickness.

13. A system according to Claim 12 wherein the displaceable portions comprise at least one lug means (140, 141) projecting from the clip towards the associated panel tongue and/or groove part.

14. A system according to Claim 13 wherein one lug means (140) extends from the inside surface of the "U" shaped panel engageable part for engagement with the tongue part (121) and another lug means (141) extends from the outer surface of the "U" shaped panel engageable part for engagement with the groove part (123).

Ansprüche

1. Gebäudeplattiersystem mit einem länglichen Tragteil (10, 114), einer Vielzahl von Plattiertafeln (11a-c, 116a-c), die am Tragteil (10, 114) eines Gebäudes durch Klammermittel (30, 130) befestigt sind, wobei die Klammermittel eine Klammer (31, 130) umfassen mit einem Befestigungsabschnitt (32, 131), der am Tragteil (10, 114) mit Befestigungsmitteln (32', 154) befestigt ist, und einem in die Tafel eingreifenden Abschnitt (24, 132) mit einer Fläche, die in die Tafel (11a-c, 116a-c) eingreift, um die Tafel am Tragteil (10, 114) zu befestigen, wobei jede Tafel (11a-c, 116a-c) eine Außenhaut (12, 117) und eine Innenhaut (13, 118) mit einer Füllung (14, 119) aus thermisch isolierendem Material dazwischen aufweist und der in die Tafel eingreifende Abschnitt (34, 132) der Klammer eine Abmessung senkrecht zur Längserstreckung des Tragteils (10, 114) hat, die größer als die Breite des Abschnitts des Tragteils ist, an dem der Befestigungsabschnitt (32, 131) befestigt wird, dadurch gekennzeichnet, daß der Befestigungsabschnitt (32, 132) an einer Seite des Tragteils (10, 114) befestigt ist und besagte Abmessung des in die Tafel eingreifenden Abschnitts (34, 132) der Klammer großer ist als eine ähnlich orientierte Abmessung des Befestigungsabschnitts (32, 132) der Klammer, wogegen besagte Abmessung des Befestigungsabschnitts (32, 131) nicht größer ist als besagte Breite des besagten Abschnitts des Tragteils (10, 114).

2. System nach Anspruch 1, dadurch gekennzeichnet, daß der in die Tafel eingreifende Abschnitt (34, 132) zwischen 150 und 300 mm lang ist.

3. System nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß das Verhältnis der Länge des in die Tafel eingreifenden Abschnittts (34, 132) und des Befestigungsabschnitts (32, 131) im Bereich 2:1 bis 6:1 liegt.

4. System nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß die Außenhaut (12) auf jeder von zwei gegenüberliegenden Seiten davon (18,19) aufrechte erste und zweite Falzabschnitte (20a, 20b) hat, wobei die ersten und zweiten Falzabschnitte benachbarter Tafeln eine Fuge zwischen den Tafeln umfassen.

5. System nach Anspruch 4, dadurch gekennzeichnet, daß der in die Tafel eingreifende Abschnitt (34) zum Eingreifen in wenigstens einen des ersten oder zweiten Falzabschnitts (20a, 20b) bestimmt ist, um die Bewegung des oder jedes Falzabschnitts (20a, 20b) der stehenden Falz und damit der Tafel (11a-c) weg vom Tragteil (10) zu unterbinden.

6. Sytem nach Anspruch 5, dadurch gekennzeichnet, daß die Klammer (31) eine aufrechten Teil (33) umfaßt, der sich im allgemeinen senkrecht zum Tragteil (10) und zur allgemeinen Ebene der Tafel (11a-c) erstreckt und an seinem oberen Ende wenigstens einen Hakenahschnitt (35, 36) hat, der dazu bestimmt ist, über wenigstens einen Falzabschnitt (20a, 20b) zu fassen.

7. System nach einem der Ansprüche 4 bis 6, dadurch gekennzeichnet, daß wenigstens ein Abschnitt des Klammermittels (30) eine thermische Unterbrechung aufweist.

8. System nach Anspruch 7, dadurch gekennzeichnet, daß die thermische Unterbrechung eine Schicht von thermisch isolierendem Material aufweist, das wenigstens auf der Oberfläche der Klammer (31) liegt, die in den ersten und/oder zweiten Falzabschnitt (20a, 20b) greift.

9. System nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß eine Kante (120) jeder Tafel einen Zungenabschnitt (121) und die gegenüberliegende Kante (122) jeder Tafel einen Nutabschnitt (123) hat, wobei der Zungenabschnitt (121) einer Tafel im Nutabschnitt (123) einer benachbarten Tafel aufnehmbar ist, so daß sie aneinandergrenzen und der in die Tafel eingreifende Abschnitt (132) der Klammer (130) zur Aufnahme zwischen einer aneinandergrenzenden Zunge und Nut bestimmt ist.

10. System nach Anspruch 9, dadurch gekennzeichnet, daß der in die Tafel eingreifende Abschnitt (132) der Klammer (130) im allgemeinen U-förmigen Querschnitt hat und zur Aufnahme zwischen einer aneinandergrenzenden, U-förmigen Zunge und Nut bestimmt ist.

11. System nach Anspruch 9 oder 10, dadurch gekennzeichnet, daß der in die Tafel eingreifende Abschnitt (132) Mittel (140, 141) aufweist, um eine Veränderung des Abstands zwischen den aneinandergrenzenden Zungen- und Nutabschnitten aufzunehmen, zwischen denen sie liegen.

12. System nach Anspruch 11, dadurch gekennzeichnet, daß das Mittel verschiebbare Abschnitte (140, 141) des in die Tafel eingreifenden Abschnitts (132) umfaßt, die verschoben werden können, so daß sie die besagte Veränderung der effektiven Dicke aufnehmen.

13. System nach Anspruch 12, dadurch gekennzeichnet, daß die verschiebbaren Abschnitte wenigstens ein Ansatzmittel (140, 141) umfassen, das von der Klammer in Richtung auf den zugehörigen Zungen- und/oder Nutabschnitt der Tafel vorsteht.

14. System nach Anspruch 13, dadurch gekennzeichnet, daß sich ein Ansatzmittel (140) von der Innenfläche des U-förmigen, in die Tafel eingreifenden Abschnitts zum Eingreifen in den Zungenabschnitt (121) und ein anderes Ansatzmittel (141) von der Außenfläche des U-förmigen, in die Tafel eingreifenden Abschnitts zum Eingreifen in den Nutabschnitt (123) erstreckt.

Revendications

1. Système de revêtement de bâtiment comprenant une pièce de support allongée (10, 114), un ensemble de panneaux de revètement (11a-c, 116a-c) fixés à la pièce de support (10, 114) d'un bâtiment au moyen de clips (30, 130), l'un d'entre eux (31, 130) ayant une pièce de fixation (32, 131), fixée à la pièce de support (10, 114) par des moyens de fixation (32', 154), et une pièce (34, 132) pouvant s'engager dans le panneau, ayant une surface engagée dans le panneau (11a-c, 116a-c) pour fixer le panneau à la pièce de support (10, 114), chacun des panneaux (11a-c, 116a-c) comprenant une peau extérieure (12, 117), une peau intérieure (13, 118) et un remplissage (14, 119) de matériau thermiquement isolant entre les deux, la pièce du clip (34, 132) pouvant s'engager dans le panneau ayant une dimension, perpendiculaire à la longueur de la pièce de support (10, 114), plus grande que la largeur de la pièce de support à laquelle la pièce de fixation (32, 131) est assujettie, caractérisé en ce que la pièce de fixation (32, 132) est assujettie à une surface de la pièce de support (10, 114), et que ladite dimension de la pièce (34, 132) du clip pouvant s'engager dans le panneau est plus grande qu'une dimension d'orientation identique de la pièce de fixation (32, 132) du clip, bien que ladite dimension de la pièce de fixation (32, 131) ne soit pas plus grande que ladite largeur de ladite pièce de support (10, 114).

2. Systéme conforme à la revendication 1, dans lequel la pièce (34, 132) pouvant s'engager dans le panneau a une longueur comprise entre 150 et 300 mm.

3. Systéme conforme à la revendication 1 ou à la revendication 2, dans lequel le rapport des longueurs de la pièce (34, 122) pouvant s'engager dans le panneau et de la pièce de fixation (32, 131) se situe dans l'intervalle 2:1 à 6:1.

4. Systéme conforme à l'une quelconque des revendications précédentes, dans lequel la peau extérieure (12) possède sur chacune de ses deux faces opposées (18, 19) une première et une seconde parties verticales d'assemblage (20a, 20b), la première et la seconde parties d'assemblage de panneaux adjacents comprenant un joint entre les panneaux.

5. Systéme conforme à la revendication 4, dans lequel la pièce (34) pouvant s'engager dans le panneau est adaptée à s'engager avec au moins l'une des première et seconde parties d'assemblage (20a, 20b) pour limiter le mouvement de la (ou des) partie(s) d'assemblage (20a, 20b) de l'assemblage vertical, et donc du panneau (11a-c) en dehors de la pièce de support (10).

6. Systéme conforme à la revendication 5, dans lequel le clip (31) comprend une pièce verticale (33) qui s'étend de façon générale perpendiculairement à la pièce de support (10) et au plan général du panneau (11a-c), et qui possède à son extrémité supérieure au moins un crochet (35, 36) prévu pour crocheter au moins une partie d'assemblage (20a, 20b).

7. Systéme conforme à l'une quelconque des revendications 4 à 6, dans lequel au moins une partie des clips (30) comprend une coupure thermique.

8. Systéme conforme à la revendication 7, dans lequel la coupure thermique comprend une couche de matériau thermiquement isolant disposée au moins sur la surface du clip (31) qui s'engage sur la première et/ou la seconde parties d'assemblage (20a, 20b).

9. Systéme conforme à l'une quelconque des revendications précédentes, dans lequel un bord (120) de chacun des panneaux possède une languette (121), et le bord opposé (122) possède une rainure (123), la languette (121) d'un panneau s'ajustant dans la rainure (123) d'un panneau adjacent de façon juxtaposée, et la pièce (132) du clip (130) pouvant s'engager dans le panneau étant adaptée pour être reçue entre la languette et la rainure juxtaposées.

10. Systéme conforme à la revendication 9, dans lequel la pièce (132) du clip (130) pouvant s'engager dans le panneau a une forme générale de section droite en "U" et est prévue pour être intercalée entre la languette de forme en "U" et la rainure juxtaposées.

11. Systéme conforme à la revendication 9 ou à la revendication 10, dans lequel la pièce (132) pouvant s'engager dans le panneau possède des moyens (140, 141) pour s'ajuster aux variations du jeu entre la languette et la rainure juxtaposées entre lesquelles elle est intercalée.

12. Systéme conforme à la revendication 11, dans lequel les moyens comprennent des parties mobiles (140, 141) de la pièce (132) pouvant s'engager dans le panneau, qui peuvent être déplacées pour s'ajuster aux variations de l'épaisseur réelle.

13. Systéme conforme à la revendication 12, dans lequel les parties mobiles comprennent au moins un tenon (140, 141) faisant saillie sur le clip vers la languette et/ou la rainure du panneau associé.

14. Systéme conforme à la revendication 13, dans lequel un tenon (140) s'étend à partir de la surface intérieure de la pièce du panneau en forme de "U" pour s'engager sur la languette (121) et un autre tenon (141) s'étend à partir de la surface extérieure de la pièce du panneau en forme de "U" pour s'engager dans la rainure (123).

Drawing