BACKGROUND OF THE INVENTION
[0001] This invention relates to a two-cycle engine provided with V-type multiple cylinders
each having a crank case to which lead valves are mounted, and more particularly to
the crank case splittable into two case halves through a split plane passing the lead
valve mounting housing.
[0002] With a multiple cylinder engine, particularly, a V-type multiple cylinder engine,
the cylinders and hence the engine are generally supported by a crank case, through
a crank shaft, which is splittable into two parts along a split surface passing the
axis of the crank shaft.
[0003] Figs. 3 to 8 are illustration of the conventional crank cases of the type described
above for the explanatory of the split surfaces of the crank cases utilized for the
V-type multiple cylinder engine.
[0004] Referring to Fig. 3, a front cylinder 100 and a rear cylinder 101 of the V-type multiple
cylinder arrangement are coupled to mating portions 103 and 104 of a crank case 102,
respectively. The crank case 103 is constructed to be splittable into two portions
along a split surface 105 which passes the axis of a crank shaft 106 so as to prevent
the split surface 105 from crossing the mating portions 103 and 104 of the crank case
102. A mission case 107 integrally connected to the crank case 102 is also constructed
to be splittable into two portions so as to be supported by a counter shaft 108 and
a drive shaft 109.
[0005] Referring to Fig. 4, the front and rear cylinders 100 and 101 of the V-type multiple
cylinder arrangement are largely forwardly, i.e. leftwardly as viewed, inclined in
comparison with the example shown in Fig. 3, and the crank case 102 and the mission
case 107 are constructed to be splittable into two portions along the split surface
110. The mating portion 103 of this example is also splittable along the axis of the
front cylinder 100 into two portions which clamps a base portion of the front cylinder
100 when combined.
[0006] Figs. 5 and 6 are illustration of the V-type multiple cylinder two cycle engines
each in which a lead valve is to be mounted to the crank case 102. Figs. 5 and 6 have
cylinder arrangements similar to those shown in Figs. 3 and 4, respectively, but the
mating portions 104 for the rear cylinders 101 are provided with housings 112 for
mounting lead valves 111. However, in the conventional structure of the crank case
of the splittable type, the lead valve mounting housing 112 is constructed so as not
to include the split surface and hence not to be splittable therealong, so that the
lower portion of the lead valve mounting housing 112 is restricted by the split surface
105 or 110 of the crank case 102 and the mission case 107. This arrangement of the
lead valve mounting housing causes a problem in the connection to the rear cylinder
such that the fluidity of intake or scavenge fuel gas is not made smooth and a volume
of the lead valve 111 is undesirably limited, and accordingly, when it is required
to ensure a large volume for the lead valve, the mating portion 113 of the lead valve
mounting housing 112 may largely project beyond the mating portion 104, thus degrading
the workability of the crank case.
[0007] Figs. 7 and 8 show the other examples in which the crank cases 102 are largely shifted
so as to receive the front and rear cylinders 100 and 101 in a largely inclined manner
to thereby avoid the interference of the mission case 107 with the lead valve mounting
housing 112. With these examples, however, the problem described above still remain
because the split surface 105 or 110 is also inclined as shown.
[0008] As described above with reference to Figs. 3 to 8, with the conventional V-type multiple
cylinder engine provided with a crank case equipped with a lead valve, it is difficult
to sufficiently define a space for locating the lead valve mounting housing because
the split surface of the crank case and the mission case so as not to pass the lead
valve mounting housing, thus providing no smooth connection to cylinders for the smooth
flowing of the intake or scavenge fuel gas.
[0009] With other crank cases which are provided with crank chambers for the respective
cylinders of a V-type multiple cylinder two-cycle engine, the lead valve mounting
housings are provided for the corresponding cylinders, and for example, with a two-cylinder
two-cycle engine, the lead valve mounting housing is provided for the front and rear
cylinders. However, with the conventional engines of these types, the crank cases
and the mission cases are constructed to be splittable into two portions, respectively,
through the split surfaces by substantially the same manners as described above with
reference to Figs. 3 to 8, though not shown specifically, and substantially the same
problems as those described above have been provided.
SUMMARY OF THE INVENTION
[0010] An object of this invention is to
substantially eliminate the defects or drawbacks of the conventional technique described
above and to provide a V-type multiple cylinder two-cycle engine capable of effectively
disposing a lead valve mounting housing having a large volume to thereby improve the
fuel gas intake efficiency.
[0011] Another object of this invention is to provide a V-type multiple cylinder two-cycle
engine including a crank case splittable into two portions along a split surface passing
the axis of the crank case and the lead valve mounting housing so as to effectively
dispose the lead valve mounting housing without being influenced with the split surface
to thereby improve the operative connection of the cylinders and other members such
as carburettor.
[0012] These and other objects can be achieved according to this invention by providing
a V-type multiple cylinder two-cycle engine comprising a plurality of cylinders arranged
in V-shape, a crank case provided with a plurality of crank chambers each communicated
with a corresponding cylinder and provided with a plurality of housings for mounting
lead valves for the respective crank chambers, and a mission case integrally connected
to the crank case, and the crank case comprises upper and lower case halves divided
by a split surface passing an axis of the crank case and one of the lead valve mounting
housesing.
[0013] In a preferred embodiment, the split surface is constructed so as to pass a lead
valve mounting housinĀg which is disposed for a cylinder on the side of a carburĀettor.
[0014] According to the embodiment of this invention, the crank case provided with a lead
valve mounting housing is constructed, i.e. casted, by upper and lower case halves
by a split surface passing the axis of the crank case and the lead valve mounting
housing. Accordingly, in a combined state, the crank case can be located freely without
being influenced with the split surface in consideration of the connection of the
cylinders and other members such as carburettor thereby to improve the fluidity of
the intake and scavenge fuel gas with reduced resistance. The free location of the
lead valve mounting housing can improve the inner volume of the valve housing and
the performance of the engine. The lead valve mounting housing is reduced in height
beyond the crank case, thus improving the effective space in the engine system.
[0015] The preferred embodiments of this invention will be described further in detail hereunder
with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In the accompanying drawings:
Fig. 1 is a side view of an elevational section of a crank case of a V-type two-cylinder
two-cycle engine according to this invention;
Fig. 2 is an end view of a lower case half of the crank case shown in Fig. 1 with
reference to a split surface X-X; and
Figs. 3 through 8 are illustrated side views of crank cases provided with split surfaces
of conventional type.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0017] Referring to Fig. 1, a front cylinder 1 and a rear cylinder 2 are arranged in V-shape
in parallel to a crank case 3 in the axial direction thereof. The crank case 3 is
provided with crank chambers 4 and 5 independently so as to be in continuous to the
front and rear cylinder blocks 1 and 2, as shown in Fig. 2, through cylinder connection
bosses 6 and 7 provided for the crank chambers 4 and 5, respectively. Housings 8 and
9 for mounting lead valves are also provided for the respective crank chambers 4 and
5 in a manner outwardly projecting therefrom.
[0018] A mission case 13 is integrally connected to the crank case 3, and in the illustration
of Fig. 1, reference numerals 10, 11 and 12 denote journering bores for receiving
a crank shaft, a counter shaft and a drive shaft, respectively.
[0019] Structure or construction as a two-cycle engine will be described hereunder with
reference to the rear cylinder 2.
[0020] The rear cylinder 2 is provided with a cylinder bore 14 with which an exhaust port
16 and a scavenge port 17 are communicated to be opened or closed by the displacement
of a piston member 15, and an intake passage member 19 is operatively connected to
the housing 9 through a lead valve 18 mounted therein. When the piston member 15 is
upwardly displaced as viewed in Fig. 1, a fuel gas is taken in the crank chamber 5
through the intake passage 19 and the taken-in fuel gas is primarily compressed when
the piston 15 is downwardly displaced. The downward displacement of the piston 15
is carried out by the combustion of the fuel gas, and the exhaust port 16 is opened
on the way of the downward displacement of the piston 15 towards the bottom dead center
to exhaust the combustion gas, and the scavenge port 17 is then opened to be filed
with the primarily compressed fuel gas. When the piston 15 is again upwardly displaced,
the filled fuel gas is compressed and the fuel gas is subsequently taken into the
crank chamber 5. These processes are performed every one revolution of the crank shaft
10, and the engine is driven by repeating these intake-compression-combustion-exhaust
cycles.
[0021] On the other hand, with respect to the front cylinder 1, substantially the same structure
or construction is provided for, and substantially the same operation is performed,
so that the fuel gas is, in each revolution of the crank shaft 10, taken in the crank
chamber 4, compressed, and fills in the cylinder bore 14 disposed at the upper portion
of the piston 15 through the scavenge passage. In order to improve the fuel gas filling
efficiency, the size and locating position of the lead valve have significant meanings.
[0022] The crank case 3 is usually constructed by an upper case half 3a and a lower case
half 3b, because of workability generally in a casting operation, which are combined
in case of using by mating the split surfaces thereof. According to this invention,
the crank case is casted so that the common split surface X-X extends from a portion
directly downward of the connection boss 6 for the front cylinder 1 towards the lead
valve mounting housing 9 for the rear cylinder block 2 through the axis of the crank
shaft 10 and to split the lead valve mounting housing 9 for the rear cylinder 2. In
other words, the upper case half 3a and the lower case half 3b include portions of
the lead valve mounting housing 9 respectively which are combined into the complete
lead valve mounting housing 9 when they are mated along the split surface X-X.
[0023] The setting of the split surface X-X in the manner described above so as to split
the lead valve mounting housing 9 into two portions effectively ensures the location
of the lead valve mounting housing 9 without restricted by the setting position of
the split surface, so that the size, dimensions and position of the lead valve mounting
housing can be freely designed. According to this constructional feature, the lead
valve mounting housing 9 can be maximumly downwardly located at a portion substantially
contacting to the upper surface of the crank case 3, so that the lead valve mounting
housing 9 can be constructed with the reduced projecting amount from the mating surface
7a of the connection boss 7 connecting the rear cylinder 2, thus improving the workability
of the lead valve mounting housing 9 and hence the crank case 3. Moreover, since this
construction makes it possible to design the fuel gas intake passage and scavenge
passage at angles so as to have reduced flow resistance, and in addition, to make
large the inner volume of the lead valve mounting housing 9 in connection with other
members or elements such as carburettor, thus improving the fuel gas intake efficiency
and hence the performance of the engine.
[0024] In the foregoings, although there is described a lead valve mounting housing disposed
in connection with a rear cylinder, this invention is not limited to the illustrated
embodiment and a lead valve mounting housing disposed in connection with a front cylinder
may be constructed to be splittable into two portions. In this case, substantially
the identical effects to those described in connection with the rear cylinder may
be expected. However, it will be easily understood by those skilled in the art that
the splittable structure of the rear cylinder block 2 is superior or ideal in comparison
with the splittable structure of the front cylinder block 1 in view of the location
of other element such as carburettor and the flow of the fuel gas. Moreover, although
the illustrated embodiment is related to a V-type two-cylinder two-cycle engine, but
this invention is of course applicable to a V-type multiple cylinder two-cycle engine
with substantially the same manner with no substantial problem.