[0001] This invention concerns a device for electrical connection of nozzle valves mounted
on a sley on weaving machines, and also the separate components which can be used
with this device and which can be constructed according to a modular system. The device
according to the invention can be used for all nozzle valves which may be found on
a sley, in order words it can be used both for the relay nozzle valves and for the
valve of a tensioning nozzle, and possibly also for a main nozzle which moves with
the sley.
[0002] It is known for electromagnetic nozzle valves mounted on a sley which moves to and
fro to be connected by means of cables to a connector on a fixed part of the frame.
Since a relatively large number of relay nozzles are used on weaving machines, it
is clear that such a construction has a large number of relatively loose-hanging wires,
so that at high weaving machine speeds these wires set up unwanted oscillation and
vibrating motion.
[0003] In order to limit this disadvantage, is it also known for such cables to be led from
each relay nozzle along the sley and connected to a single connector at one end. Since
when weaving a new article the relay nozzles have to be repositioned, it is obvious
that such cables must have sufficient length for the nozzle valves to be moved axially.
It is therefore also clear that such constructions include a considerable bundle of
cables, and that when the relay nozzle valves are repositioned, complete cabling or
rewiring has to be carried out.
[0004] The aim of the present invention is to provide a device for the electrical connection
of nozzle valves mounted on a sley, by means of which the disadvantages described
above can be systematically avoided. In essence, this means that the device according
to the invention makes possible very simple, vibration-free connection of the nozzle
valves, as well as rapid mounting of the nozzle valves, and that the distance between
successive nozzle valves is simple to adjust.
[0005] The present invention also concerns a device for electrical connection of nozzle
valves mounted on a sley on weaving machines, with the characteristic that it consists
essentially of: a number of electrically conducting slides mounted along the length
of the sley; mounting devices which enable the nozzle valves to be mounted at any
desired position along the sley; and contact elements to which the electrical circuit
of the nozzle valves is connected, where said contact elements operate on the electrically
conducting slides.
[0006] In order to explain the characteristics of the invention, by way of example only
and without being limitative in any way, the following preferred embodiments are described,
with reference to the accompanying drawings, where:
- fig. 1 shows a device according to the invention;
- fig. 2 is a front view of a connecting strip fitted with the above-mentioned electrically
conducting slides, and to which a cable with an electrical connector is attached;
- fig. 3 is a cross-section along line III-III in fig. 2, to a larger scale;
- fig. 4 is a rear view of said connecting strip;
- fig. 5 is a view in the direction of arrow F5 in fig. 1;
- figs. 6 to 8 are cross-sections to a greater scale, along lines VI-VI, VII-VII and
VIII-VIII respectively in fig. 5;
- fig. 9 shows a variant of said connecting strip and of said conducting slides;
- fig. 10 is a cross-section along line X-X in fig. 9, showing in particular the location
of the contact elements with respect to the connecting strip;
- fig. 11 shows a similar view to that of fig. 10, but for a different position;
- fig. 12 is a schematic diagram of how the modular connecting strips are used on
the sley of a weaving machine;
- figs. 13 and 14 are schematic diagrams of another two variants of said electrically
conducting slides.
[0007] Fig. 1 shows in perspective a sley 1 which as is known consists of e.g. a sley shaft
2 and a reed 4 consisting of reed dents 3, where the dents 3 are for example attached
at one end 5 to the reed beam 6, which in turn is mounted by means of sley swords
7 on the sley 1.
[0008] Other components shown in figure are the relay nozzles 8, each of which is controlled
by means of an electromagnetic relay nozzle valve 9 - for example consisting of a
valve section 9A and an electromagnetic section 9B, the shed 10 formed by the top
and bottom warp threads 11, and the thread insertion channel 12 in the reed dents
5 through which the weft thread 13 can be inserted.
[0009] According to the present invention, the electrical connection to the nozzle valves
9 mounted on the sley 1 is provided by means of a device consisting essentially of
a combination of: a number of electrically conducting slides 14 mounted along the
length of the sley 1; mounting devices 15 which enable the nozzle valves to be mounted
at any desired position along the sley 1; and contact elements which can operate on
the electrically conducting slides 14. Said contact elements are shown very schematically
in fig. 1 by reference 16 but will be described in more detail with the help of subsequent
figures. As shown also in fig. 1 the conducting slides 14 are preferably conntected
by means of a cable 17 and a connector 18 to a fixed part of the frame 19, from where
the necessary electrical conductors 20 lead to a control unit 21.
[0010] As shown in figs. 2 to 4, the conducting slides 14 are made up of connecting strips
which can be attached to the reed beam 6, for example by means of adhesive.
[0011] As shown in figs. 2 to 4, such connecting strips 22 consist respectively of: a base
23 of synthetic material; conducting slides 14 mounted along one side 24 of said base
23; electrical connections 26 mounted along the other side 25; and possibly electrical
insulation 27 applied over the electrical connections 26. The conducting slides 14
consist for example of thin metal strips made of copper. In the preferred embodiment,
the connecting strips 22 are made in standard lengths and have two conducting slides,
as shown in fig. 2, where one conducting slide is formed by a continuous section 14A
and the other of successive sections which are separated electrically from each other,
respectively 14B, 14C, 14D and 14E. The electrical connections 26, located on side
25, are preferably in the form of a printed circuit, as shown in fig. 4, and make
an electrical connection between said sections 14B to 14E and a number of electrical
connection points 28. Naturally, the strip sections 14B to 14E must be connected electrically
through to the electrical connections 26 in a suitable way, for example by means of
drill holes 29 through which there are soldered connections 30 at suitable points,
for example as in fig. 3.
[0012] In figs. 2 to 4 various drill holes 29 are shown, not all of which are soldered,
but which as described below can also have a second function.
[0013] The electrical insulation 27 can consist of a layer of synthetic material glued onto
the side 25, or a coating which is applied to it. This prevents the electrical connections
26 being short-circuited when the connecting strips 22 are fixed to the reed beam
6 or otherwise.
[0014] From the above-mentioned connection points 28 of the sections 14A to 14E, electrical
conductors or wires 31, grouped together in the form a the cable 17, are led to a
connector 32, such as a plug.
[0015] As shown in figs. 5 to 7, the above-mentioned mounting device 15 used to mount the
nozzle valves 9 at any desired point along the sley 1 preferably consists of a mounting
unit 33 in which a blower nozzle valve 9 with the nozzle 8 mounted on it can be gripped,
and attachments 34 by means of which the mounting unit 33 can be mounted on the sley
1, for example against the reed beam 6. The mounting unit 33 preferably consists of
a base 35 and a holder 36, which for example may be ring-shaped, in which the nozzle
valve 9 can be placed. The attachments 34 consist of bolts 37 and 38 and T-shaped
slots 39 and 40 set into the reed beam 6 or any other continuous structure of the
sley 1, such that the bolts 37 and 38 can fit into the respective T-shaped slots 39
and 40, where said bolts also extend through the base 35. Thus it is clear that the
mounting unit 33 can be fitted at any desired point along the reed beam 6.
[0016] It should be noted that the base 35 can also have a collar 41 which fits in a slot
39 or 40, so that the mounting unit 33 is always correctly positioned while it is
being fitted. Obviously, the above-mentioned holder 36 is made in such a way that
allows free passage for the pneumatic series conduit 42, at least in the case where
the nozzle valves 9 are of the series type.
[0017] The above-mentioned contact elements 16 are preferably mounted in a specially-designed
contact unit 43 which is secured to the mounting unit 33 or makes up part of it. As
shown in fig. 8, in its preferred embodiment said contact unit 43 consists essentially
of a holder 44, the contact elements 16 in the form of contact pins which can slide
freely in the holder 44, and elastic contact strips 45, one end 46 of which presses
the free end 47 of the contact elements 16 out of the holder 44, and the other end
of which forms the contact tags 48. It is clear that when everything is assembled
together, as shown in fig. 6, the contact elements 16 are pressed against the conducting
slides 14 and made an electrical connection.
[0018] As further shown in fig. 7 the above-mentioned mounting unit 33 preferably has a
recess 49 or suchlike situated between the above-mentioned contact tags 48 and the
seating of the valve 9, in which the conductors 50 which are attached to the contact
tags 48 and which provide the electrical circuit of the valve 9 can be sunk and possibly
embedded together with the contact tags 48 by means of a filling material 51.
[0019] In order to prevent the nozzle valves 9 and the nozzles 8 being positioned with their
contact elements 16 right at the transitions 52 between the above-mentioned sections
14B to 14E, other small elements 53 consisting of insulating material, preferably
synthetic material, can also be placed on the conducting slides 14, for example as
shown in fig. 9, so making it impossible for a nozzle valve 9 to be mounted at this
point in the way described above. These elements 53 consist of small strips or blocks
placed across the conducting slides 14 at the transition points 52, and which for
example are anchored in the above-mentioned drill holes 29.
[0020] Figs. 10 and 11 show how by suitable shaping of the underneath of the mounting unit
33 and in particular of the contact unit 43, the possible positioning, i.e. the possible
movement, of the nozzle valve 9 and the nozzle 8 is only restricted by the elements
53 over a number of small distances D.
[0021] The present invention also concerns the individual components as described above,
and in particular the connecting strips 22 and the mounting unit 33 with its contact
unit 43. The special feature of these components is that they make possible modular
construction of a device for electrical connection of the nozzle valves, thus making
said components especially suitable for mounting on weaving machines. Fig. 12 for
instance shows how four connecting strips 22 with the necessary cables 17 and connectors
18 can be mounted in a modular way.
[0022] Fig. 13 is a schematic diagram of a variant in which use is made of three conducting
slides 14, two of which, 14I and 14J, are continuous and one of which is divided into
sections 14F, 14G etc. In this way, a supply voltage for electromagnetic energization
of the valves can for example be provided on the continuous strips 14I and 14J, while
the discontinuous conducting slide can be used to provide at intervals different control
signals to the nozzle valves 9, where said supply voltage may or may not be passed
to the electromagnetic section of the nozzle valves 9 by means of an electronic circuit
54 included in the nozzle valves 9. For example, by supplying a voltage to section
14F, a transistor in the nozzle valve 9 can be activated, which in turn can pass the
voltage from the continuous strips 14I and 14J to the electromagnetic energization
system of the valve. It is clear than in fig. 3 there must be three contacts per nozzle
valve 9.
[0023] Fig. 14 shows yet another variant in which all conducting slides 14 are continuous,
or at least are continuous per module, where for example the first nozzle valve 9
is controlled by the first and second conducting slides, the second nozzle valve 9
is controlled by the first and third conducting slides, the third nozzle valve 8 is
controlled by the first and fourth conducting slides, etc.. Obviously other combinations
are also possible. In this embodiment the electrical connection to the fixed part
of the frame 19 can be limited to one cable 17.
[0024] It is also clear that on each separate section, 14B - 14H respectively, more than
one nozzle valve 9 can be connected.
[0025] Finally it should be noted that the contact elements 16 do not necessarily have to
be integrated in the mounting unit 33, but instead it is also possible for the contact
elements 16 to be fitted at a different point than where the nozzle valve 9 is attached.
[0026] All parts which make contact, in particular the conducting slide 14, the contacts
16 and the contact strips 45 should be covered with a thin anti-corrosion layer, for
example gold.
[0027] The present invention is not limited to the embodiments described by way of example
and shown in the figures; on the contrary, such a device for electrical connection
of nozzle valves mounted on a sley, and also the components used therein, can be made
in all forms and dimensions while still remaining within the scope of the invention.
1. Device for electrical connection of nozzle valves mounted on a sley on weaving
machines, characterized in that it consists essentially of: a number of electrically
conducting slides (14) mounted along the length of the sley (1); mounting devices
(15) which enable the nozzle valves (9) to be mounted essentially at any desired point
along the sley (1); and contact elements (16) to which the electrical circuit of a
nozzle valve (9) is connected, where said contact elements (16) operate on the electrically
conducting slides (14).
2. Device according to claim 1, characterized in that it has at least two electrically
conducting slides, one of which consists of a section (14A) which is continuous over
at least a certain length, while the other is divided into several sections (14B,
14C, 14D, 14E) over this same length.
3. Device according to claim 1, characterized in that it has three electrically conducting
slides (14), two of which are continuous over at least a certain length, while the
third is divided over this same length into a number of separate sections (14F, 14G,
14H) where on each nozzle valve (9) there are contact elements (16) which respectively
can operate on the three conducting slides (14), and where the continuous conducting
slides (14I, 14J) carry a supply voltage for energization of the solenoids of the
nozzle valves, while the discontinuous conducting slides are used to provide at each
section (14F, 14G, 15H) the different control signals.
4. Device according to claim 1, characterized in that it has several continuous conducting
slides (14), while different nozzle valves (9) can be electrically energized by differently
conducting slides (14) by means of differently-positioned contact elements (16).
5. Device according to any of the above claims, characterized in that the electrically
conducting slides (14) are connected electrically to a control unit (21) by means
of a cable (17) and connectors (18) mounted on a fixed part of the frame (19).
6. Device according to any of the above claims, characterized in that the electrically
conducting slides (14) make up part of at least one connecting strip (22), and for
this purpose are mounted on one side (24) of said strip (22), while said connecting
strip (22) is attached with its other side (25) against the sley (1).
7. Device according to claim 6, characterized in that the connecting strip consists
of a base (23) on one side (25) of which, opposite the side (24) to which the electrically
conducting slides (14) are fixed, are electrical connections (26) in the form of a
printed circuit, which connect the different sections (14A-14H) electrically with
connection points (28).
8. Device according to claim 7, characterized in that electrical insulation (27) is
applied over the connections (26).
9. Device according to any of claims 6 to 8, characterized in that the connecting
strips (22) are fitted with a cable (17) and a plug (32).
10. Device according to any of claims 6 to 9, characterized in that the connecting
strip or strips (22) are attached to the reed beam (6).
11. Device according to claim 2 or 3, characterized in that small elements (53) consisting
of insulating material are placed on the transitions (52) between the different sections
(14A-14H) of the discontinuous conducting slides.
12. Device according to any of the above claims, characterized in that the mounting
device (15) which enables the nozzle valves (9) to be mounted along the sley (1) essentially
consist of a mounting unit (33) in which a nozzle valve (9) can be mounted, and attachments
(34) by means of which said mounting unit (33) can be mounted on the sley (1).
13. Device according to claim 12, characterized in that the attachments (34) are formed
by at least one T-shaped longitudinal slot (39, 40) set into the sley (1), and at
least one bolt or bolts (37, 38) which can operate with said slots (39, 40) and the
mounting unit (33).
14. Device according to claim 13, characterized in that the slots (39, 40) are set
into the reed beam (6).
15. Device according to any of claims 12 to 14, characterized in that the mounting
unit (33) consists of a base (35) and a ring-shaped holder (36) in which a nozzle
valve (9) with a nozzle (8) can be mounted.
16. Device according to any of claims 12 to 15, characterized in that the mounting
unit (33) has a collar (41) which enables it to be positioned along the reed beam
(6).
17. Device according to any of the above claims, characterized in that the contact
elements consist of pins which can be pressed elastically in contact with the electrically
conducting slides (14).
18. Device according to claim 17, characterized in that the contact elements (16)
are integrated in a contact unit (43) consisting essentially of a holder (44) in which
are fixed contact strips (45) one end (46) of which operates elastically on the sliding
contact elements (16).
19. Device according to claim 18, characterized in that the end (48) of the contact
strips (45) opposite the end (46) which operates on the contact elements (16) forms
connecting tags (48) to which the electrical circuit of the nozzle valve (9) is conntected.
20. Device according to claim 18 or 19, characterized in that the contact unit (43)
is mounted in the mounting unit (33) for the nozzle valves (9) and/or is a fixed part
of it.
21. Device according to claim 20, characterized in that the mounting unit (33) has
a recess (39) in which the conductors (50) which connect the contact elements (16)
to the nozzle valve (9) are sunk, where said conductors (50) are embedded in a filler
material (51).
22. Device according to any of the above claims, characterized in that the electrically
conducting slides (14) are constructed in a modular fashion by means of connecting
strips (22) of a particular length.
23. Connecting strip, which forms the conducting slides of the device according to
claim 1, characterized in that it essentially consists of: a base (23) made of electrically
insulating material; conducting slides (14) fitted on one side (24) of the base (23);
and electrical connections (26) in the form of a printed circuit fitted on the opposite
side (25) of the base (23), where said electrical connections (26) connect the different
strip sections (14A-14H) to a number of connection points (28).
24. Mounting unit for a nozzle valve, as used in the device according to claim 1,
characterized in that said mounting unit essentially consists of a base (35) which
can fit on a sley (1), more particularly the reed beam (6) of the sley, and a ring-shaped
holder (36) in which a nozzle valve (9) may be fitted.
25. Mounting unit according to claim 24, characterized in that said mounting unit
(34) is fitted with a contact unit (43) consisting of: a holder (44); sliding contact
elements (16) mounted in said holder (44); and contact strip elements (45) which can
force the contact elements (16) elastically into a particular position.