[0001] The invention relates to a sound-absorbing element, comprising a layer of sound-absorbing
material enveloped by a film casing.
[0002] Such an element is known and is used in particular in rooms in which ceilings and/or
walls have to have a smooth, tight surface. This is the case, for example, in the
food industry, where on account of the hygiene regulations walls and ceilings have
to be easy to clean and must collect little or no dirt.
[0003] Another example of an application is in the field of manufacturing electronic parts
in rooms where dust development must be largely avoided.
[0004] In order to obtain as taut a surface as possible, the film is stretched over the
absorbent layer. It is known to use a shrink film for this, in such a way that the
layer is first of all totally enclosed in the film, following which the latter is
shrunk through the action of heat and in the end lies taut over the layer.
[0005] However, when the element thus obtained is tested it is found that the original sound-absorbing
effect of the separate layer is no longer achieved. The film acts as a sort of sound
board and reflects part of the sound waves. They therefore cannot reach the layer
of absorbing material, with the result that the sound-absorbing effect of the element
is largely lost.
[0006] The object of the invention is therefore to produce a sound-absorbing element of
the type mentioned in the preamble which has a better sound-absorbing effect.
[0007] This object is achieved according to the invention in that at least two opposite
edges of the layer are provided with an edge reinforcement, the thickness of which
is at least equal to that of the layer. When the element according to the invention
is tested it is found that the sound-absorbing effect is much better than that of
the known element. The explanation for this is that the film is now not pressed against
the surfaces of the absorbing layer, as is the case in the known element. The edge
reinforcement ensures that the stretched film just rests against or is a slight distance
away from the surfaces of the absorbing layer. This means that the film can move more
or less with the sound vibrations and pass these on to the sound-absorbing layer.
The result of this is that a good sound-absorbing effect is still obtained.
[0008] In order to obtain the best possible soundproofing, the distance between film and
sound-absorbing layer is selected so that it is not too great, for example less than
2 mm on either side of the layer.
[0009] The sound-absorbing element according to the invention can be designed in various
ways.
[0010] According to a first embodiment, provision is made for the layer to be of mineral
wool and the edge reinforcement to be of a compressed edge part of the mineral wool
which is stronger than the rest of the layer. Such an embodiment is obtained, for
example, through the starting material of the sound-absorbing layer being larger at
the edges than elsewhere before the compression. After compression, a layer of uniform
thickness, but with greater density at the edges, is then obtained. The thickness
of the edges can, of course, be kept a little greater than in the rest of the layer.
[0011] According to a second embodiment, provision is made for the edge reinforcement to
be made of a separate strip of rigid material. This strip can also be of the same
thickness or a little thicker than the sound-absorbing layer. The strip is held in
place by the enveloping casing.
[0012] In order to prevent dust or particles from emerging in the event of any damage, provision
is made between the film and the layer for a protecting film of higher tearing and
tensile strength.
[0013] The invention will be explained further below with reference to the drawings.
Fig. 1 shows a cross section through a first embodiment of a sound-absorbing element.
Fig. 2 shows a cross section through a second embodiment.
Fig. 3 shows a variant of Fig. 2.
[0014] The sound-absorbing element shown in Fig. 1 comprises a layer 1 of sound-absorbing
material, such as mineral wool, and a shrink film 2 placed around it. The weld of
the shrink film 2 is indicated by 3. The layer 1 is designed with greater density
at its edges 4 than in the central part 5, so that the layer 1 virtually cannot be
compressed as a result of the shrinkage of film 2. The edge 34, as shown, can also
be slightly thicker than the central part 5. These measures mean that film 2 under
the influence of sound load can vibrate freely and can pass on the sound vibrations
to layer 1, where they are absorbed.
[0015] Fig. 2 shows a sound-absorbing element in which the edge reinforcement comprises
separate strips 6. These strips 6 can also be of the same thickness or slightly thicker
than the layer 1.
[0016] Finally, in Fig. 3 a sheet 7 is disposed between film 2 and layer 1. Sheet 7 has
great resistance to damage, such as perforation, and its purpose is to prevent the
material of layer 1 from coming out in the event of ruptures in film 2.
1.Sound-absorbing element, comprising a layer of sound-absorbing material enveloped
by a film casing, characterized in that at least two opposite edges of the layer are provided with an edge reinforcement,
the thickness of which is at least equal to that of the layer.
2.Sound-absorbing element according to Claim 1, characterized in that the thickness of the edge reinforcement is less than 4 mm greater than that of the
layer.
3.Sound-absorbing element according to Claim 1 or 2, characterized in that the layer is of mineral wool and the edge reinforcement of a compressed edge part
of the mineral wool which is stronger than the rest of the layer.
4.Sound-absorbing element according to Claim 1 or 2, characterized in that the edge reinforcement comprises a separate strip of rigid material.
5.Sound-absorbing element according to one of the preceding claims, characterized in that a protecting film of greater tearing and tensile strength is provided between the
film and the layer.