FIELD OF THE INVENTION AND RELATED ART
[0001] The present invention relates to an image forming apparatus such as an electrophotographic
copying apparatus provided with discharging means and heat fixing means, more particularly
to an image forming apparatus provided with an air discharging function for discharging
the air in the apparatus.
[0002] Conventionally, most of the image forming apparatuses is such as copying machines,
optical printers and electrophotographic copying machines are provided with electrical
discharging devices actable on image bearing members. For the discharging devices,
use is widely made with corona discharging devices having a corona wire to which a
high voltage such as several KV is applied to effect corona discharge. The types of
corona discharging devices include generally a corotron type and scorotron type. The
corotron type discharger includes a shielding plate made of conductive material and
a discharge wire enclosed therewith and made of a conductive fine wire having a diameter
such as 50 - 100 microns, wherein a high voltage is applied to the discharging wire
to produce corona discharge by which a member is charged or discharged by the ions
electrolytically dissociated by the corona discharge. The scorotron type discharger
includes, in addition to the elements of the corotron type discharger grid, wires
between the discharging wire and the member to be charged or discharged.
[0003] In such corona dischargers, particularly those having the discharging wire, corona
discharging wire is contaminated due to the dust collecting effects inherent to the
discharge. The contamination deteriorates the discharging properties with the result
of non-uniform charging and discharging properties, or it produces abnormal discharging
with the possible result of damage to the member to be charged or discharged. Since
the service life of the corona discharging device is significantly dependent on the
contamination of the corona discharging wire, various considerations have been made
for the measure against the contamination.
[0004] It is considered that the corona discharging device is accommodated in a hermetically
sealed casing shield. However, since then there is no supply of molecules to be dissociated
by the corona discharge, the discharge efficiency decreases to deteriorate the discharging
properties. In addition, it is practically difficult to constitute the sealed system.
For example, it would be possible to minimize the gap between the shielding plate
and the member to be charged, but it is still not possible to completely seal it.
Through the gap, corona wind resulting from the corona discharge is exhausted to provide
a negative pressure in the discharger, which causes introduction of the air, which
in turn introduces foreign matter contaminating the discharging wire.
[0005] Thus, it has been found that the problems in the corona discharging device are not
solved by the sealed enclosure.
[0006] Another consideration is supply of air into the discharger. It is a premise in this
case that the foreign matter is removed beforehand using a dust filter, an electrostatic
filter or the like. This method is efficient in that the discharge efficiency can
be maintained high and in that the air flow in the discharger is one way. For those
reasons, it has been widely used in various types of machines. However, there is a
limit in removing the foreign matter by the filter or filters, because the foreign
matter includes a developer, paper dust produced from the recording sheets, smoke
of cigarettes, vapor of silicone oil used in the image fixing apparatus and silicone
gas produced from the silicone rubber material used in the apparatus. In an attempt
to solve the problem of the foreign matter removal, it is considered to use a thick
filter or a more highly packed filter, which, however, impose a heavier duty to the
air fan. In addition, there is a problem of service life of the filter due to the
clogging of the filter. Thus, the measure against the contamination of the discharging
wire has been very difficult.
[0007] In view of the above, a means is considered to prevent deterioration of the charging
properties, while permitting some contamination of the discharging wire. First, it
is considered that discharging current is increased. By doing so, the clearance between
the discharging wire and the photosensitive member can be increased, so that the non-uniformity
can be decreased. Another method of this type is to increase the density of the grid
or employ a grid in the form of a mesh to supply a larger corona current to the grid
to decrease the non-uniformity. Another method proposed is to apply an alternating
voltage to the discharging wire or the shielding plate to decrease the non-uniformity.
However, with the current increased, there are risks of abnormal discharge, current
leakage and increase of production of ozone and NOx. The problem of larger voltage
source for the high voltage is also involved. The increase of the current results
in increased dust collecting effect, which worsens the contamination of the discharging
wire and the shielding plate. The application of the alternating voltage makes the
structure of the apparatus more complicated.
[0008] Then, in order to extend the service life of the discharging wire, it is practiced
to manually or automatically clean the discharging wire with cleaning means. However,
it is not easy to remove the foreign matter by the cleaning means because the developer,
the smoke molecules, silicone gas or the like are oxidized by the dissociation energy
of the corona discharge and are strongly deposited on the discharging wire.
[0009] Another proposal has been made in which a fresh discharging wire is automatically
supplied to replace the contaminated discharging wire, which, however increases the
size and the cost of the apparatus.
[0010] Apart from those considerations, provision of the fan is considered and practiced
to prevent increase of temperature in the apparatus or to discharge corona discharge
products such as ozone and NOx. As for the measure against the temperature rise, a
heat removing fan is disposed adjacent the image fixing apparatus, for example, which
is actuated or deactuated in synchronism with the on and off of the power source.
In this system, when the main switch is turned off, the fan is deenergized even if
the image fixing apparatus is in a high temperature state. If the temperature in the
apparatus is low, the air is not discharged even if the image fixing device is being
heated.
[0011] It has been found that among the contamination matters, what is most attributable
to the non-uniform discharge or the abnormal discharge is silicon oxide (SiO₂), by
investigating and analyzing the material deposited on the discharging wire.
[0012] In addition, it has been found that when the image fixing device is of a heating
roller type wherein silicone oil is applied to the roller or rollers used thereon,
or when the roller has a silicone rubber layer, the discharging wire is contaminated
strongly. It is considered that this is because the silicon vapor from the silicone
rubber or the silicone oil is deposited on the discharging wire and is oxidized by
the corona discharge energy to produce SiO₂. This is intense when the oil applied
contains dimethylsiloxane. Therefore, the deposition of the silicone vapor to the
discharging wire is not effectively prevented by the heat discharging fan.
[0013] The deposition of the silicone vapor onto the discharging wire is not prevented by
a fan for discharging the corona products.
SUMMARY OF THE INVENTION
[0014] Accordingly, it is a principal object of the present invention to provide an image
forming apparatus wherein an erroneous discharging action does not occur, and therefore,
the image forming operation is stabilized.
[0015] It is another object of the present invention to provide an image forming apparatus
in which an erroneous discharging action does not occur even when silicone oil and/or
silicone rubber is used in an image forming apparatus.
[0016] These and other objects, features and advantages of the present invention will become
more apparent upon a consideration of the following description of the preferred embodiments
of the present invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Figure 1 is a sectional view of an image forming apparatus according to an embodiment
of the present invention.
Figure 2 is a top plan view of the apparatus of Figure 1.
Figure 3 is a block diagram illustrating a discharge fan driving mechanism.
Figures 4 - 8 are timing diagrams illustrating the operational timing of the discharging
or exhausting fan.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Referring to the accompanying drawings, wherein like reference numerals have been
assigned to the corresponding elements.
[0019] Referring to Figure 1, there is shown a copying machine according to an embodiment
of the present invention in a cross-section. Figure 2 is a top plan view illustrating
flow of air in the apparatus of Figure 1. The copying machine comprises a photosensitive
drum 1, a primary charger 2 having a discharging wire and a shield, an original supporting
platen 3, an illumination device 4, mirrors 5 and 6, a lens 7, a dust-proof glass,
a developing device 9, a transfer charger 10, a separation charger 11, a conveying
belt 12, a fixing device 13 and a cleaning device 14.
[0020] In operation, the photosensitive drum 1 is rotated in the direction indicated by
an arrow 1, during which it is uniformly charged by the primary charger 2. The original
on the original supporting platen glass 3 is illuminated by an illuminating device
4, and an image thereof is formed on the photosensitive member 1 by way of the mirrors
5 and 6, the lens 7 and the dust-proof glass 8, so that an electrostatic latent image
is formed on the photosensitive drum. The latent image is visualized by the developing
device 9 and the toner image produced by the development is transferred onto a recording
sheet by a transfer charger 10. The recording sheet is then separated from the separation
charger 11 from the photosensitive drum 1 and is carried on the conveying belt 12
to the fixing device 13. By this, the toner image on the recording sheet is fixed.
The photosensitive drum 1 is cleaned by the cleaning device 14 and is used for the
repeated step.
[0021] In the apparatus described above, the image fixing device 13 includes an upper roller
15 contactable to the unfixed toner image and a lower roller 16 for backing up the
upper roller 15. The upper roller 15 includes a cylindrical metal (aluminum, for example)
and a coating layer of fluorine resin such as PFA and PTFE. The upper roller 15 contains
a heater 17 therein. The lower roller 16 is a back-up or pressing roller having a
core metal and a silicone rubber layer. In order to clean the fixing roller 15, a
web cleaning 18 is employed, and is impregnated with silicone oil. It is movable in
a direction indicated by an arrow and is press-contacted to the upper roller 15 by
the web roller 19 so as to clean the surface of the upper roller 15 and to apply the
silicone oil as a releasing agent on the surface of the upper roller 15.
[0022] The copying apparatus includes an image forming station equipped with corona discharging
devices 2, 10 and 11, wherein the charging, exposure, developing and image transfer
steps are sequentially carried out to form a developed image on the recording sheet,
and with an image fixing station which receives the recording sheet having the developed
image and which fixes the developed image. The silicone oil used in the image fixing
apparatus is heated to become vapor and reaches the discharging device, where it is
deposited on the discharging wire and is changed to a silicone oxide by the corona
discharging action thereof. Therefore, this causes non-uniform discharge and abnormal
discharge.
[0023] This embodiment provides a solution to the problem.
[0024] As shown in Figure 2, an exhausting fan 27 for discharging the air in the apparatus
is provided, in addition to a heat discharging fan 30 for preventing overheating of
the image fixing station.
[0025] Between the image fixing station and the image forming station, a duct 24 is disposed
having an opening 25. The duct is connected to the exhausting fan 27. The exhausting
fan 27 serves to discharge the vapor produced by the image fixing operation, particularly,
the silicone oil vapor to the outside of the apparatus, thus preventing the vapors
reaching the discharger. Within the circulation path of the conveying belt 12, a duct
28 is disposed having an opening 29 and is connected to another exhausting fan not
shown. In this embodiment, there are provided partition walls 20 and 21 for isolating
introduction and discharge of the air between the image forming station including
the discharging portions around the photosensitive drum 1 and the image fixing station
13. The partition walls 20 and 21 are connected to the side plates 22 and 23 of the
apparatus. By the provision of partition walls 20 and 21, the vapors produced in the
image fixing station are further prevented from reaching the discharging portion.
In addition, the air between the partition walls 20 and 21 is discharged, and therefore,
the vapors produced at the image fixing station and passing beyond the partition wall
21 are discharged to the outside, and therefore, the vapors do not reach the discharging
portion.
[0026] The operation of the discharging fan 27 will be described. Figure 3 is a block diagram
of a driving mechanism for the discharging fan. The driving mechanism includes a temperature
sensor 32 in the form of a thermister or the like for detecting the temperature of
the fixing roller, a measuring circuit 33, a temperature controlling circuit 34, a
comparing circuit 35, a driving circuit 36 for the discharging fan 27 and a DC controller
37. In this mechanism, the temperature sensor 32 detects the surface temperature of
the image fixing roller and transmits it to the measuring circuit 33. The output from
the measuring circuit 33 is inputted into the temperature control circuit 34, where
the current supply to the heater 17 of the fixing roller is controlled. The output
of the measuring circuit 33 is supplied to the comparing circuit 35 where it compares
the surface temperature of the fixing roller with a predetermined temperature, and
a driving signal 36 for driving the discharging from 27 is produced. The temperature
control circuit 34 receives a signal indicative of the stand-by state from the DC
controller 37.
[0027] Referring to Figures 4 - 8, the operational timing of the discharging fan will be
described.
[0028] Figure 4 shows operational timing in an apparatus according to a preferred embodiment
wherein the exhausting fan output is controlled at two levels in accordance with the
temperature level of the image fixing roller. In this Figure, a reference ON1 designates
rotation of the exhausting fan at two thirds of the maximum rotational speed thereof,
whereas reference ON2 designates rotation of the exhausting fan at the maximum rotational
speed.
[0029] In Figure 4, when the main switch of the apparatus is turned on, the image fixing
heater 17 is energized. In this embodiment, the wattage of the heater is 800 W. With
the actuation of the main switch, the surface temperature of the image fixing roller
increases through T1 (70 °C, for example) and T2 (150 °C, for example) to T3 (185
°C, for example). The heater 17 is kept energized until the temperature T3 is reached.
After it is reached, the heater is on-off-controlled so that the temperature thereof
is maintained at T3. When the surface temperature of the fixing roller reaches T1
(70 °C), the exhausting fan is energized by the level ON1 so that it is rotated at
the speed 2/3 the maximum rotational speed. When the surface temperature of the fixing
roller reaches T2 (150 °C), the exhausting fan is energized by the level ON2 so that
the rotational speed becomes maximum, thus increasing the exhausting power. If the
copying machine is in on-state, the discharging fan continues this state. When the
apparatus becomes stand-by state, the surface temperature of the image fixing roller
is controlled to be T4 (140 °C, for example) lower than the temperature T2. Since
the surface temperature of the fixing roller is now lower than T2, the energy supply
level to the exhausting fan becomes ON1. If, the copying operation is instructed,
the discharging fan is operated at level ON2 depending on the temperature of the fixing
heater. When the main switch is turned off, the surface temperature of the fixing
roller decreases. During the decrease, the discharging fan becomes operated to ON1
when the temperature is lower than T2, and is turned off when the temperature is not
less than T1. The temperatures T1 and T2 may be selected property in accordance with
the structure, configuration and material of the fixing device. Also, the consideration
is made to the characteristics of the vapors produced by the used silicone rubber
roller and the silicone oil. Generally, when a low viscosity oil is used, it is preferable
that the temperatures T1 and T2 are relatively lower. In this embodiment, the web
is impregnated with silicone oil having a viscosity 10,000 CS at a normal temperature.
The viscosity of the silicone oil decreases with increase of the temperature, and
the vapor pressure increases with the temperature. The viscosity of the silicone oil
can be adjusted by mixing with another oil having different viscosity. Those factors
are to be considered together with other conditions of the apparatus, when the temperatures
T1 and T2 are determined. It is preferable that the temperature T2 is slightly higher
than the stand-by temperature when the apparatus has the stand-by temperature T4.
[0030] In this embodiment, the exhausting fan in the conveying station is preferably operated
in the similar manner as the fan 27.
[0031] By those fans, the air flow in the apparatus is as shown in Figures 1 and 2, more
particularly, two flows are established. One is the flow from the inlet of the image
fixing device to the opening of the duct, and the other is the flow from the dust
proof filter 31 to the opening of the duct through the primary charger. The second
flow is effective to force to the duct opening the air flow produced by the corona
wind by the primary charger along the upper part of the cleaner. When the primary
charger is not operated (stand-by period), the discharge from the primary charger
is weak or none.
[0032] The partition walls 20 and 21 may be movable away from the conveying path so as to
facilitate jam clearance operation when the recording sheet is jammed in the conveying
path. It is not inevitable to provide both of upper and lower ducts, but sufficient
effects can be provided only by the lower duct 28, although the deposition of the
vapor on the discharging wire can be prevented assuredly by using both of the ducts.
[0033] Referring to Figure 5, there is shown another embodiment of a sequential operation
of an exhausting fan. In this embodiment, the exhausting fan is not operated at two
levels, but the exhausting fan is always operated at level ON2 whenever the temperature
of the fixing roller is at or above the temperature T1.
[0034] Referring to Figure 6, another embodiment of the sequential operation is shown. In
this embodiment, the operation of the exhausting fan is synchronized with the start
of the energy supply to the fixing roller, and the operation of the exhausting fan
is stopped a certain period (α) after termination of the energy supply to the fixing
roller. In this embodiment, the exhausting fan starts with actuation of the main switch,
but is stopped the certain period after the deactuation of the main switch. In this
case, the driving circuit 36 of Figure 3 receives on and off signals of the main switch
and a signal from a timer circuit for measuring the time after the deactuation of
the main switch. The time period α is determined so that the fixing roller is sufficient
cooled.
[0035] The drive of the fan may be controlled in accordance with the energy supply to the
heater in the manner described above. Since, however, the actual surface temperature
of the roller is different from the predicted temperature due to the change in the
ambience and the deterioration of the heater, it is preferable that the surface temperature
of the roller is actually detected, and the drive of the fan is controlled on the
basis of the detected temperature.
[0036] It is possible that an auxiliary heater is provided adjacent the image fixing device
in order to keep the temperature at a certain level during the main switch being off,
although it is not shown in Figures 1 and 2.
[0037] Referring to Figure 8, there is shown a sequential operation for operating the exhausting
fan which is provided with an auxiliary heater, according to another embodiment of
the present invention. As will be understood from the Figure, the auxiliary heater
is energized during the period in which the main switch is off; and the auxiliary
heater becomes off when the main switch becomes on. The exhausting fan is operated
at the level ON1 when the auxiliary heater is on, and is operated and the level ON2
when the apparatus is operated. Therefore, as long as the temperature is at or higher
than the temperature T1 because of the provision of the auxiliary heater, the discharging
fan is energized even during the main switch being off.
[0038] As described, according to the embodiments of the present invention, the silicone
oil gases discharged from the inlet side of the image fixing apparatus are substantially
sealed by the partition wall 20 and 21, and the gases are exhausted to the outside
through the ducts 24 and 28 in accordance with the exhausting fan operating sequence.
It is preferable that the upper part of the image fixing apparatus is provided with
suitable heat discharging means.
[0039] In the embodiments, the controlling sections 33, 34, 35, 36 and 37 are operated with
DC of 5 V, and when the main switch is deactuated, the AC source only is deactuated,
while the DC source is kept on, so that the DC power of 5 V is maintained even if
the main switch is deactuated. Therefore, the drive control for the exhausting fan
is possible after the main switch is actuated.
[0040] While the invention has been described with reference to the structures disclosed
herein, it is not confined to the details set forth and this application is intended
to cover such modifications or changes as may come within the purposes of the improvements
or the scope of the following claims.
[0041] An image forming apparatus includes image forming device for forming a toner image
on a recording material, the image forming device including electrical discharger,
fixing device for fixing the toner image with heat, and air discharging device for
discharging air between said fixing device and discharger in said apparatus, and controller
for controlling the discharging device in accordance with a heated state of said fixing
device.
1. An image forming apparatus, comprising:
image forming means for forming a toner image on a recording material, said image
forming means including discharging means;
fixing means for fixing the toner image with heat, and air discharging means for discharging
air between said fixing means and discharging means in said apparatus; and
control means for controlling said discharging means in accordance with a heated state
of said fixing means.
2. An apparatus according to Claim 1, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means deactuates
said discharging means upon detection by said detecting means a temperature not more
than a predetermined.
3. An apparatus according to Claim 1, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means actuates
said discharging means upon detection by said temperature detecting means of a predetermined
temperature.
4. An apparatus according to Claim 1, wherein said fixing means includes a heating
source generating heat by supply of electric power, wherein said control means controls
said discharging means in accordance with the energy supply to said heating source.
5. An apparatus according to Claim 1, wherein said image forming means includes a
photosensitive member, and said discharging means includes charging means for uniformly
charging the photosensitive member.
6. An apparatus according to Claim 1, wherein said discharging means includes corona
discharging means having a discharging wire.
7. An apparatus according to Claim 1, wherein said fixing means includes a heating
roll contactable to a toner image to apply heat thereto and means for applying silicone
oil to the heating roller.
8. An apparatus according to Claim 1, wherein said fixing means includes a pair of
rolls for fixing the toner image, and at least one of the rolls is provided with a
silicone rubber layer.
9. An image forming apparatus, comprising:
image forming means for forming a toner image on a recording material, said image
forming means including discharging means;
fixing means for fixing a toner image with heat;
heat discharging means for discharging heat produced from said fixing means; and
air discharging means for discharging air between said image fixing means and said
image forming means; and
control means for controlling said discharging means in accordance with a heated state
of said fixing means.
10. An apparatus according to Claim 9, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means deactuates
said discharging means upon detection by said detecting means a temperature not more
than a predetermined.
11. An apparatus according to Claim 9, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means actuates
said discharging means upon detection by said temperature detecting means of a predetermined
temperature.
12. An apparatus according to Claim 9, wherein said fixing means includes a heating
source generating heat by supply of electric power, wherein said control means controls
said discharging means in accordance with the energy supply to said heating source.
13. An apparatus according to Claim 9, wherein said image forming means includes a
photosensitive member, and said discharging means includes charging means for uniformly
charging the photosensitive member.
14. An apparatus according to Claim 9, wherein said discharging means includes corona
discharging means having a discharging wire.
15. An apparatus according to Claim 9, wherein said fixing means includes a heating
roll contactable to a toner image to apply heat thereto and means for applying silicone
oil to the heating roller.
16. An apparatus according to Claim 9, wherein said fixing means includes a pair of
rolls for fixing the toner image, and at least one of the rolls is provided with a
silicone rubber layer.
17. An image forming apparatus, comprising:
image forming means for forming a toner image on the recording material, said image
forming means including discharging means;
fixing means for fixing a toner image with heat;
a partition member disposed between said image forming means and said image fixing
means;
air discharging means for discharging air in said apparatus; and
control means for controlling said discharging means in accordance with a heated state
of said fixing means.
18. An apparatus according to Claim 17, further comprising another partition member,
wherein said air discharging means discharge the air between said partition members.
19. An apparatus according to Claim 17, wherein said partition means substantially
isolates said image fixing means and said discharging means.
20. An apparatus according to Claim 17, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means deactuates
said discharging means upon detection by said detecting means a temperature not more
than a predetermined.
21. An apparatus according to Claim 17, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means actuates
said discharging means upon detection by said temperature detecting means of a predetermined
temperature.
22. An apparatus according to Claim 17, wherein said fixing means includes a heating
source generating heat by supply of electric power, wherein said control means controls
said discharging means in accordance with the energy supply to said heating source.
23. An apparatus according to Claim 17, wherein said image forming means includes
a photosensitive member, and said discharging means includes charging means for uniformly
charging the photosensitive member.
24. An apparatus according to Claim 1, wherein said discharging means includes corona
discharging means having a discharging wire.
25. An apparatus according to Claim 17, wherein said fixing means includes a heating
roll contactable to a toner image to apply heat thereto and means for applying silicone
oil to the heating roller.
26. An apparatus according to Claim 27, wherein said fixing means includes a pair
of rolls for fixing the toner image, and at least one of the rolls is provided with
a silicone rubber layer.
27. An image forming apparatus, comprising:
image forming means for forming a toner image on a recording material, said image
forming means including discharging means;
fixing means for fixing the toner image with heat;
air discharging means for discharging air in said apparatus; and
control means for controlling said discharging means to provide different discharging
power between when said discharging means is operated and when it is not operated,
in accordance with a heated state of said fixing means.
28. An apparatus according to Claim 27, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means deactuates
said discharging means upon detection by said detecting means a temperature not more
than a predetermined.
29. An apparatus according to Claim 27, further comprising temperature detecting means
for detecting a temperature of said fixing means, wherein said control means actuates
said discharging means upon detection by said temperature detecting means of a predetermined
temperature.
30. An apparatus according to Claim 27, wherein said fixing means includes a heating
source generating heat by supply of electric power, wherein said control means controls
said discharging means in accordance with the energy supply to said heating source.
31. An apparatus according to Claim 27, wherein said image forming means includes
a photosensitive member, and said discharging means includes charging means for uniformly
charging the photosensitive member.
32. An apparatus according to Claim 27, wherein said discharging means includes corona
discharging means having a discharging wire.
33. An apparatus according to Claim 27, wherein said fixing means includes a heating
roll contactable to a toner image to apply heat thereto and means for applying silicone
oil to the heating roller.
34. An apparatus according to Claim 27, wherein said fixing means includes a pair
of rolls for fixing the toner image, and at least one of the rolls is provided with
a silicone rubber layer.