[0001] The invention relates to a drum comprising a steel body and steel end walls which
are joined together by means of a folded seam which is provided with a seal in the
core.
[0002] Such a drum is generally known. The folded seam joint between body and end wall can
consist of a flat, so-called double folded seam or a more or less rounded triple folded
seam. The latter folded seam is preferable.
[0003] It is known heretofore to inject a liquid sealing material into the folded seam in
the process of formation just before or during folding, said sealing material subsequenty
drying or hardening during a subsequent heating process, such as, for example, during
stoving of the lacquered drum.
[0004] It is also known here to make a folded joint between the radially projecting flange
of the drum body and the radially projecting edge or flange of an end wall by first
of all giving the outside edge of the edge or flange of the end wall a 180° preliminary
curvature opening inwards and subsequently injecting the sealing material into this
preliminary curvature, then possibly allowing the sealing agent to dry or hardening
it in an oven before the folding operation is carried out. Drying or hardening before
the folding operation is carried out has advantages because it benefits the integraty
of the seal, but it has the disadvantage that the production process has to be interrupted
and additional energy has to be supplied for rapid drying or hardening.
[0005] All these seals have the disadvantage that they sometimes do not seal properly, particularly
if the sealing material is not injected very accurately, they are not always resistant
to the contents of the drum, and in particular in the event of damage, for example
if the drum falls, can give rise to leaks. Another disadvantage is that some sealing
means are unsuitable for packaging of foodstuffs.
[0006] Attempts have been made to solve this problem by fitting a prefabricated rubber ring
in the prelimirary curvature beforehand, but this did not give a satisfactory result,
quite-apart from the problem that placing such a rubber ring is difficult, because
the diameter of a drum of, say, 220 liter capacity is large, so that the ring cannot
be handled.
[0007] A non-published attempt was also made to place vulcanised rubber filament in the
preliminary curvature, but the problem then was that the ends could not be joined
in sealing fashion.
[0008] An endeavour was also made to extrude vulcanisable rubber or a plastic into the preliminary
curvature, but this again was without satisfactory results.
[0009] The object of the invention is then to provide a solution for this sealing problem.
[0010] This object is achieved according to the invention in that the seal comprises a filament
made of a deformable plastic, which can adhere with its surface to the steel surface
of the folded seam parts, and is chemically resistant as regards the contents of the
drum. Chemically resistant is understood to mean an acceptable resistance and/or a
material which is not in conflict with any rule concerning the packaging of foodstuffs.
[0011] When a filament of a deformable plastic is used the length of the filament is not
found to be critical. It can be equal to the peripheral length of the preliminary
curvature, but it is preferably shorter. After folding, it is found that a plastic
ring which is closed all the way round and has no opening at all now is obtained.
This can be explained by the fact that during the folding locally, as a result of
the deformation of the material a temperature and pressure are produced which are
sufficiently high to cause the deformable plastic material to flow, so that said material
not only adjusts to the developing cross section of the cavity intended for the seal
and situated in the core of the folded seam, but also undergoes a displacement in
the peripheral direction, during which the ends grow towards each other and are united
to form one unit.
[0012] It is, of course, also important that the filament, which in fact has to form the
seal, is chemically resistant as regards the contents of the drum. "Chemically resistant"
can be understood to mean that the filament is completely inert in its behaviour relative
to the contents, but also that the material of the filament undergoes an extraction
which remains well below the limit which is set for it when an effort is made to dissolve
it in the material which can form the contents of the drum. It is also important for
the filament to be made of a material which meets all requirements concerning the
packaging of foodstuffs.
[0013] The adhesion of the plastic filament to the steel surface of The folded seam parts
is another essential condition. Heat is necessary for optimum adhesion. It can arise
during folding, but is fed in particularly after folding during heating to higher
temperatures, for example during stoving of the coat of paint which is applied to
the outside of the drum. The effect achieved by this adhesion is that, even if the
folded seam is deformed due to damage to the drum, the seal remains in place even
at the so difficult intersection of the lengthwise seam of the drum body with the
folded seams. It has also been found in falling tests that the good adhesion makes
an essential contribution to the strength of the folded seam. If the drum is damaged,
unfolding of the folded seam now occurs less quickly, which also helps the seal.
[0014] There are different deformable plastics which can meet the condition set. For example,
various thermoplastics are conceivable, such as polyamides, polyesters and polyolefins.
A copolymer of polyethylene is preferred, having a melt index of less than 300 and
particularly preferable is a copolymer with vinyl acetate or (met)-acrylic acid.
[0015] It is observed that form EP-A-0 129 310 a sealing is known from a wide variety of
containers, including cans, jars, drum and especially screw top containers.
[0016] This sealing can be a composition of thermoplastic materials, such as ethylene, vinyl
acetate copolymer, which composition may be preformed into a gasket of the desired
shape and then applied to the container closure or be formed by hot moulding a solid
piece within the closure or by extrusion from a nozzle onto the surface of the closure.
[0017] This, however, is not a sealing suitable for the folded seam of a drum. During the
seaming operation sealing material inside the plate edges, which are folded about
each other, shift with respect to each other and moved towards a smaller diameter,
has to withstand the forces acting on it. A preformed gasket cannot be used because
it does not have the ability to adapt its shape by flowing of the material during
the seaming and crushing operation.
[0018] The invention also comprises a process for the production of the drum, which is characterized
in that the filament to be placed in the preliminary curvature is made of a length
that is shorter than the peripheral length of the preliminary curvature, which gives
the effect of the closed plastic sealing ring already described.
[0019] This filament can be placed in the preliminary curvature after the end wall in the
folding machine is placed on the drum body. The body with the end wall or cover placed
thereon is then set in rotation; the preliminary curvature is provided if it has not
already been carried out in an earlier operation, and the filament to be guided by
suitable means into the preliminary curvature then remains in position therein as
a result of the centrifugal action. This is preferably carried out just before the
edge of the body flange goes into the preliminary curvature, so that the opening of
the preliminary curvature, which opening is facing said body flange, is closed immediately
after introduction during the further folding operation.
[0020] The filament can also be placed in the preliminary curvature before the end wall
is placed on the body of the drum. The end wall is set in rotation, the preliminary
curvature is provided, and during or after this operation the filament is guided into
the preliminary curvature. In order to hold the filament in place during storage and
transport of the end walls a slight adhesion of the filament in the precurl can be
obtained by heating the end wall but, it is preferable, after the application of the
filament, to make the opening of the preliminary curvature of a size which is slightly
smaller than the diameter of the filament.
[0021] The filament can be placed by mechanical means, but the best solution with the most
rapid effect is obtained if the filament is fed into the preliminary curvature by
means of a stream of air which guides and transports the filament.
[0022] The filament can be a solid filament, but can also have a cellular structure. Some
rigidity is desirable, so that the filament is not only easily guided to bridge the
distance between the insertion means, such as the air jet nozzle, and the preliminary
curvature, but also so that the filament can be held with some tension in the preliminary
curvature, since the filament is in fact bent according to the curvature of the periphery.
[0023] The drawings show schematically two means for introducing the filament into the preliminary
curvature of the end wall flange.
Fig. 1 shows a mechanical insertion device;
Fig. 2 shows a pneumatic insertion device;
Fig. 3 also shows a pneumatic insertion device.
[0024] In the embodiment shown in Fig. 1 the filament 1 is pressed into the preliminary
curvature 2, which has an opening which is slightly smaller than the diameter of the
filament, from the end wall flange 3 by means of a rotary roller 4. This operation
is preferably carried out before the end wall 3 is joined to the body. In the embodiment
shown in Fig. 2, end wall flange 3 and body flange 5 have already been placed on each
other, and the end wall flange is already provided with a preliminary curvature.
[0025] Reference number 6 indicates a nozzle for compressed air through which the filament
1 is conveyed and is, as it were, sprayed into the preliminary curvature 2 of the
end wall flange, and takes up the position there indicated by solid lines. This can
be carried out just before the folding rollers of the folding machine fold the curvature
2 further and finish the folded joint.
[0026] In the embodiment shown in Fig. 3 the end wall is already provided with a preliminary
curvature 7 and a filament 9 fed in by means of a compressed air nozzle 8 before the
end wall is placed on the body of the drum. Immediately after the filament is guided
into the preliminanry curvature, the opening of the preliminary curvature is reduced
to a size which is slightly smaller than the diameter of the filament as indicated
by 10.
[0027] Drums obtained with the invention and subjected to all the usual tightness and strength
tests remained completely tight. This can be explained by the fact that the plastic
filament completely fills the core of the folded seam during the folding, and the
heating occuring during stoving ensures adhesion and thus sealing in all circumstances.
1. Drum comprising a steel body and steel end walls which are joined together by means
of a folded seam which is provided with a seal in the core, characterized in that the seal comprises a filament made of a deformable plastic, which can adhere with
its surface to the steel surface of the folded seam parts, and is chemically resistant
as regards the contents of the drum.
2. Drum according to claim 1, characterized in that the filament is a copolymer of polyetehylene, having a melt inded of less than 300.
3. Drum according to claim 2, characterized in that the filament is a copolymer with vinyl acetate or met (meth)acrylic acid.
4. Process for the production of a drum according to claim 1, 2 or 3, in which a folded
joint is made between the radially projecting flange of the drum body and the radially
projecting edge or flange of an end wall by first of all giving the outside edge of
the edge or flange of the end wall a preliminary curvature of approximately 180° opening
inwards and subsequently introducing the sealing material into this preliminary curvature,
characterized in that the deformable plastic filament to be placed in this preliminary curvature is made
of a length that is shorter than the peripheral length of the preliminary curvature.
5. Process according to claim 4, characterized in that the filament is introduced during the making of the preliminary curvature.
6. Process according to claim 4 or 5, characterized in that the filament is introduced just before the edge of the body flange goes into the
preliminary curvature during the folding.
7. Process according to claim 5 or 6, characterized in that the filament is introduced into the preliminary curvature by means of a stream of
air guiding and transporting the filament.
8. Process according to claim 4, characterized in that the filament is placed in the preliminary curvature after making of the preliminary
curvature.
1. Faß mit einem Stahlkörper und Stirnwänden aus Stahl, die durch eine Falznaht, in
der eine Dichtung vorgesehen ist, miteinander verbunden sind, dadurch gekennzeichnet, daß die Dichtung ein Filament aus verformbarem Kunststoff umfaßt, das mit seiner
Oberfläche an der Stahloberfläche der Falznahtteile haften kann und chemisch beständig
gegenüber den Inhalten des Fasses ist.
2. Faß nach Anspruch 1, dadurch gekennzeichnet, daß das Filament ein Äthylen-Copolymer
mit einem Schmelzindex von weniger als 300 ist.
3. Faß nach Anspruch 2, dadurch gekennzeichnet, daß das Filament ein Copolymer mit
Vinylacetat oder mit (Met)acrylsäure ist.
4. Verfahren zur Herstellung eines Fasses nach Anspruch 1, 2 oder 3, bei dem eine
Falzverbindung zwischen dem radial vorstehenden Flansch des Faßkörpers und der radial
vorstehenden Kante oder dem Flansch einer Stirnwand hergestellt wird indem zuerst
am Außenrand der Kante oder des Flansches der Stirnwand eine nach innen geöffnete
Vorbiegung von näherungsweise 180° erzeugt und anschließend das Dichtmaterial in diese
Vorbiegung eingebracht wird, dadurch gekennzeichnet, daß das in diese Vorbiegung einzubringende verformbare Kunststoff-Filament eine
Länge aufweist, die kürzer als die Umfangslänge der Vorbiegung ist.
5. Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß das Filament während der
Erzeugung der Vorbiegung eingebracht wird.
6. Verfahren nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß das Filament kurz
vor Einführung der Kante des Faßkörperflansches in die Vorbiegung während des Falzvorgangs
eingebracht wird.
7. Verfahren nach Anspruch 5 oder 6, dadurch gekennzeichnet, daß das Filament durch
einen Luftstrom in die Vorbiegung eingebracht wird, der das Filament führt und transportiert.
8. Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß das Filament in der Vorbiegung
nach deren Herstellung angeordnet wird.
1. Tonneau comprenant un corps en acier et des parois d'extrémité en acier qui sont
assemblées au moyen d'un joint d'étanchéité serti qui comporte un joint dans l'âme
caractérisé en ce que le joint comprend un filament constitue d'un plastique déformable, qui peut adhérer
par sa surface à la surface d'acier des parties serties du joint d'étanchéité, et
qui est chimiquement résistant vis-à-vis du contenu du tonneau.
2. Tonneau selon la revendication 1, caractérisé en ce que le filament est un copolymère de polyéthylène, dont l'indice de fusion est inférieur
à 300.
3. Tonneau selon la revendication 2, caractérisé en ce que le filament est un copolymère avec un acétate de vinyle ou de l'acide méta (meth)-acrylique.
4. Procédé de production d'un tonneau selon la revendication 1, 2 ou 3, dans lequel
un joint d'etanchéité serti est constitué entre la bride faisant radialement saillie
du corps de tonneau et le bord ou la bride faisant radialement saillie d'une paroi
d'extrémité en donnant en premier lieu au bord extérieur du bord ou de la bride de
la paroi extérieure une courbure préliminaire d'environ 180° s'ouvrant vers l'intérieur
et en introduisantt ensuite la matière d'étanchéité dans cette courbure préliminaire,
caractérisé en ce que le filament en plastique déformable à placer dans cette courbure préliminaire est
constitué d'une longueur qui est plus courte que la longueur périphérique de la courbure
préliminaire.
5. Procédé selon la revendication 4, caractérisé en ce que le filament est introduit pendant la fabrication de la courbure préliminaire.
6. Procédé selon la revendication 4 ou 5, caractérisé en ce que le filament est introduit juste avant que le bord de la bride de corps entre dans
la courbure préliminaire pendant le sertissage.
7. Procédé selon la revendication 5 ou 6, caractérisé en ce que en ce que le filament est introduit dans la courbure préliminaire au moyen d'un flux
d'air qui guide et transporte le filament.
8. Procédé selon la revendication 4, caractérisé en ce que le filament est place dans la courbure preliminaire après réalisation de la courbure
préliminaire.