[0001] The present invention relates to a machine for dry cleaning garments, fabrics and
similar goods.
[0002] The dry cleaning machines of the conventional type are usually formed by a drum housing
a rotatable perforated basket accessible from the outside and suitable for containing
the goods to be cleaned. A solvent coming from a receiving tank is circulation within
the drum and through the basket during the solvent washing step. The conventional
machines are furthermore equipped with an air circulated unit for drying the material
contained within the rotating basket at the end of the solvent washing step associated
to a unit for the recovery of the residual solvent entrained with the circulated air,
generally comprising an evaporator and a condenser. A filtration equipment for the
solvent and a distillation unit for the periodical regeneration of the soiled solvent
is further provided.
[0003] The conventional dry cleaning machines are designed to work with only one type of
solvent and more particularly either with a high boiling solvent, such as perchloroethilene
or trichloroethilene, or with a low boiling solvent, such as R.113, R.11, 1,1,1 and
similar ones.
[0004] The dry cleaning machines working with a high boiling solvent involve a shorter washing
time than those working with a low boiling solvent, thanks to the higher degreasing
coefficient of the high boiling solvents. On the other hand high boiling solvents
are also considerably strong and therefore not much suitable for delicate and synthetic
fabrics, as well as for both patent leather and oil-tanned leather. Moreover the
use of a high boiling solvent results in a greater power consumption required for
evaporating it from the washed garments and a longer drying time with respect to the
low boiling solvents.
[0005] The use of low boiling solvents involve a shorter drying cycle and lower operating
temperature, as they are more easily evaporable. Therefore the machines using low
boiling solvents are characterized by a lower consumption and are particularly suitable
for delicate garments made of silk and synthetic fibers and for washing articles made
of patent leather and oil-tanned leather. On the other hand they show a lower cleaning
power with regard to cotton and wool fabrics, especially when they are considerably
soiled.
[0006] From the foregoing, it is apparent that the conventional dry cleaning machines present
limitations of use according to the type of solvent used and operating features that
can be improved mainly to the aim of reducing the power consumptions.
[0007] The object of the present invention is to provide a process for dry-cleaning garments,
fabrics and similar articles which is free from the above cited limitations and drawbacks.
[0008] A further object of the present invention is to provide a dry cleaning machine for
garments, fabrics and similar articles which can be operated at its optimum conditions
no matter what kind of article is handled.
[0009] Another object of the present invention is to provide a dry cleaning machine as above
which performs the drying operation with a lower power consumption with respect to
the conventional dry cleaning machine without prejudice to the level of cleaning that
can be attained with the machine.
[0010] These results are obtained with the invention by providing a process for dry cleaning
garments, fabrics and similar articles wherein said articles are first washed with
a high boiling solvent and then rinsed with a low boiling solvent whereby the subsequent
drying phase can be performed at less severe operating conditions than actually done.
[0011] More particularly after the washing with the high-boiling solvent, the articles
are centrifuged for a first time to remove most of the solvent from them, the remaining
being removed during the rinsing phase with the low-boiling solvent. After rinsing,
the articles are then centrifuged for a second time to remove most of the low-boiling
solvent, while the residual low-boiling solvent is removed by the hot air circulated
during the drying phase.
[0012] Furthermore, according to the invention, a dry-cleaning machine for garments, fabrics
and the like is provided, which is characterized in that it comprises at least a tank
for a high boiling solvent and at least a tank for a low boiling solvent that can
be put alternately and selectively into communication, through respective filtration
units, with the drum where the basket containing the articles to be washed is placed.
In this way, on the one hand, it is possible to select either type of solvent according
to the characteristics of the articles to be washed loaded to the drum; on the other
hand, it is possible to perform a washing cycle with a high boiling solvent and the
subsequent rinsing cycle with a low boiling solvent which can be more easily removed
and recovered during the drying cycle with lower power consumption and lower risk
of damaging the articles to be washed.
[0013] Further characteristics and advantages of the dry cleaning machine according to the
invention will be apparent from the following description of a preferred exemplifying
and not limiting embodiment, made with reference to the attached drawing, wherein:
- Figure 1 is a schematic view of the machine according to the present invention wherein
the circulation of the high boiling solvent is shown;
- Figure 2 is the same schematic view of the figure 1, but showing the circulation
of the low boiling solvent.
[0014] With reference to the above figures, it has been indicated at 1 a drum or tumbler
housing a rotatable perforated drum or basket 2 (shown in dotted lines) accessible
from the outside and fit for containing garments, linen, fabrics and other similar
goods to be cleaned. It has been furthermore indicated at 3 a tank containing a high
boiling solvent, such as trichloroethilene, at 4 a tank containing a low boiling solvent,
such as R.113, and at 5 a pump for the circulation of either solvent. The suction
of pump 5 communicates with tanks 3 and 4 through conduits 6 and 7 on which solenoid
valves 8 and 9 respectively are mounted. The suction of pump 5 is also connected to
a receiving pot 10 for the solvent, coming from the drum 1, through a conduit 11 on
which a solenoid valve 17 is mounted. On the discharge line 12 of pump 5 there are
installed two filtration units 13 and 14, arranged in parallel, through which the
high boiling solvent and the low boiling solvent are respectively passed prior to
feeding them to drum 1. On the inlet side of filtration units 13 and 14 solenoid valves
15 and 16 respectively are mounted. From the foregoing, it is apparent that, when
loading the drum 1 with the selected solvent, solenoid valve 17 located at the outlet
side of receiving pot 10 is kept closed, while either valves 8 and 15, relevant to
the high boiling solvent circuit, or valves 7 and 16, relevant to the low boiling
solvent circuit, are kept open. During the washing phase, wherein the solvent loaded
to drum 1 is circulated, solenoid valve 17 is open as well as one of the valves 15
and 16, whilst the valves 8 and 9 on the outlet side of tanks 3 and 4 will be kept
closed.
[0015] The machine according to the invention is furthermore equipped with a still 18 of
the conventional type for the periodic regeneration of the solvent, said still 18
being installed in parallel to drum 1 and being provided with a condenser 19 from
which the condensed, purified solvent is sent back to tanks 3 or 4 through respective
buffer pots 20 and 21.
[0016] The dry-cleaning machine according to the invention is finally equipped with a unit
for the circulation of hot air through basket 2, generally indicated at 22 in the
figures, in such a way to provide for the drying of the articles after the centrifugation
phase. The unit 22, which is associated to a refrigeration unit for the recovery of
the residual solvent entrained with the circulating air, is not described in detail
because it is well known to a person skilled in the art.
[0017] The machine according to the invention can be operated according to washing cycles
involving the use of a single solvent and of two solvents.
[0018] In the first case, reference has to be made to figure 1, if a high boiling solvent
is used, and to Figure 2, if a low boiling solvent is used, where the relevant operating
circuits are shown with an expanded black line.
[0019] In the second case, the following is the operation of the machine. With reference
to the figure 1, at first pump 5 sucks the high boiling solvent from tank 3 and sends
it to drum 1 passing through filter 13. During the washing phase, whose duration may
vary from 4 to 7 minutes, the solvent is circulated in the circuit connecting drum
1 with pump 5 and filter 13. After the washing phase, the solvent is collected in
the relevant tank 3 and, with the centrifugation phase, whose duration may vary from
1.5 to 3 minutes, as more solvent as possible is removed from the articles. After
the centrifugation phase, the articles are rinsed with low boiling solvent (see figure
2). To this purpose, pump 5 sucks the solvent from tank 4 and feeds it to drum 1 passing
through filter 14 and with the solenoid valve 17 being kept closed. When a prefixed
liquid level in drum 1 has been reached, a solvent circulation through pump 5 (having
opened valve 17) and filter 14 is started for a period of time comprised between 3
and 5 minutes, at the conclusion of which the solvent is collected in the relevant
tank 4 and a final centrifugation is performed prior to proceed to the drying phase.
[0020] As it can be easily understood, during the rinsing phase a substantial amount of
the high boiling solvent, still retained by the garments, is washed out with the low
boiling solvent. The high boiling solvent is separated from the low boiling solvent
by distillation. The distillation can be carried out either after each washing cycle,
in order to avoid pollution of the solvent contained in tank 4, or periodically, i.e.
after a prefixed number of cycles and/or as a function of the amount of dirt the solvent
will have accumulated in tank 4. After rinsing with the low boiling solvent, the garments
are dryed by circulating hot air produced by unit 22. The drying phase lasts from
8 to 20 minutes during which the residual low boiling solvent entrained by the circulating
air is condensed and separated from it to be returned to the relevant tank 4 through
a conduit 23 and buffer pot 21.
[0021] Thanks to the rinsing operation with the low boiling solvent, the dry-cleaning machine
according to the invention allows certain advantageous results to be attained. A first
important result is the substitution of the low boiling solvent for the high boiling
solvent in the embedded garments with the advantage that the next drying cycle has
a shorter duration and a lower power consumption due to the higher volatility of the
solvent and the corresponding lower drying temperature. Finally, thanks to the less
severe operating conditions (reduced drying time and lower temperature), a better
cleaning quality, excellent colour vividness and greater softness of the washed garments
can be attained.
[0022] Advantageously, the dry-cleaning machine according to the invention is equipped with
a programmable control unit for selecting the different operating modes and for automatically
controlling the operating sequence within each selected mode, as well as for the automatic
control of the distillation operations. Such a control unit being of the conventional
type and well known to a person skilled in the art is not described nor shown.
1. Dry-cleaning machine for garments, fabrics and similar articles, of the type comprising
a drum (1) housing a rotatable basket (2), accessible from the outside, fit for containing
the articles to be washed by means of a solvent, tank means (3,4) for containing said
solvent, means for circulating the solvent between said drum (1) and said tank means
(3,4), a solvent filtration unit (13,14) installed downstream of said solvent circulation
means, a distillation unit (18) for the periodical solvent regeneration, and a unit
(22) for the circulation of hot air through said drum to dry said articles at the
end of the washing cycle, associated to means for the recovery of the solvent entrained
by the circulating hot air, said machine being characterized in that said tank means
comprises at least a tank (3) for a high boiling solvent and at least a tank (4) for
a low boiling solvent, said solvent circulation means comprising a pump (5) and valve
means (8,9,15,16) for selectively putting either tanks (3,4) into communication with
said drum (1), said filtration unit (13,14) and said distillation unit (18) according
to a prefixed program, whereby said machine can be operated according to washing cycles
using either said low boiling or said high boiling solvent and furthermore according
to a combined operating cycle wherein the articles are washed with the high boiling
solvent and rinsed with the low boiling solvent.
2. Machine according to the claim 1, wherein said solvent filtration unit comprises
a filtering group (13) for said high boiling solvent and a filtering group (14) for
said low boiling solvent arranged in parallel and selectively operable.
3. Machine according to the previous claims, wherein said solvent circulation means
comprises a pump (5) whose suction side is connected to said tanks (3,4) and discharge
side is connected to said drum (1) through said filtration unit (13,14), said valve
means (8,9,15,16) consisting of solenoid valves installed on the pump suction side,
between said pump (5) and said tanks (3,4), and on the pump discharge side, between
said pump (5) and said filtration unit (13, 14) so as to selectively put into communication
the low-and high-boiling solvent tanks (3,4) with the respective low and high-boiling
solvent filtering groups (13,14).
4. Machine according to the previous claims, wherein said means for the recovery of
the solvent entrained by the circulating hot air selectively communicate both with
the: high- and the low-boiling solvent tank.
5. A process for the dry-cleaning of garments, fabrics and similar articles characterized
in that it comprises the steps of
- washing said articles with a high-boiling solvent;
- centrifuging said articles to remove a substantial amount of said high-boiling solvent;
- rinsing said articles with a low-boiling solvent to remove any residual high-boiling
solvent;
- centrifuging said articles to remove a substantial amount of low-boiling solvent;
- drying said articles with circulating hot air which removes any residual low boiling
solvent therefrom.
6. A process according to claim 5, wherein said low-boiling solvent is periodically
purified by distillation.
7. A process according to claim 5 and 6, wherein said residual low-boiling solvent
entrained with the circulating hot air is recovered by condensation.