[0001] This invention relates to control apparatus for electric bed heating arrangements,
for instance electrically heated underblankets, overblankets or duvets.
[0002] Users of electric blankets or duvets generally wish to turn them on at the same time
every day. The need to turn the blanket on every day can be irksome or even, for the
frail and/or elderly, involve excessive effort, in that it generally will involve
a trip from the living room to the bedroom. Moreover, it is easy to forget to turn
the blanket on sufficiently early to warm the bed properly before retiring.
[0003] To avoid the above-mentioned disadvantages, it would be possible to connect the blanket
or duvet to an electrical supply outlet via a commercially available "plug-in" timer
as sold for allowing timed control of various electrical appliances. However, existing
such timers are too complicated for use by the vast majority of people who use electric
blankets or duvets.
[0004] According to the present invention there is provided a control apparatus for an electric
bed heating arrangement, the apparatus including a 24 hour timer circuit which, after
the apparatus has been energised from an electrical supply:
(i) is operative to disable energisation of the bed heating arrangement until a manual
operation of setting the timer circuit has been performed; and
(ii) is responsive to said manual setting operation to commence a 24 hour cycle according
to which energisation of the bed heating arrangement is enabled each day, at a time
determined by the time of day at which the manual setting operation was performed,
and continues thereafter to be enabled for a predetermined part only of the 24 hour
cycle.
[0005] Such an apparatus is very simple to use. When, for example after first purchase or
at the end of the warm season, use of the bed heating arrangement is to be commenced,
the user need only connect the control apparatus to an electrical supply and then
perform the manual setting operation at an appropriate time of day. Thereafter, provided
the apparatus is left connected to the supply, heating of the bed will be enabled
each day at the same time ("on time") as that determined by the time at which the
setting operation was performed and will be disabled each day at the same time ("off
time"), namely at the end of the predetermined part of the 24 hour cycle. Setting
of the on time (and consequential automatic setting of the off time) is thus very
simple. Unlike the case of the commercially available plug-in timer, there is no need
to set both on and off times by moving buttons or levers or the like. If the user
wishes to change the time of day at which heating is commenced, he need only interrupt
the supply and carry out the manual setting operation at the appropriate time.
[0006] Another advantage of the present apparatus is that, in the event of temporary supply
failure, the 24 hour cycle will not recommence until the manual setting operation
has been performed again, thereby preventing the on and off times being offset by
an amount equal to the duration of the failure, which would be the case in the event
of using a plug-in timer. This feature not only avoids the inconvenience of operation
at the wrong time, but is an advantage from the point of view of fire safety in that
it minimises the chance of the arrangement being heated at a time of day when the
bedroom is not occupied. Preferably, in order to prevent this feature coming into
effect in the event of only a momentary supply failure (or momentary deenergisation),
the apparatus includes delay means which prevents disabling of the cyclical operation
of the 24 hour timer unless the apparatus is de-energised for more than a predetermined
interval of, for example, 30 seconds.
[0007] Preferably, the apparatus comprises a switch for performing the manual setting operation,
whereby the operation can be performed by a single switch actuation. Further, the
apparatus preferably comprises delay means operative to prevent the manual setting
operation being performed unless the switch is actuated for at least a predetermined
duration (e.g. 2.5 seconds) in order to prevent spurious or accidental operation.
[0008] The apparatus may include indicator means for indicating whether (i) the apparatus
is energised and awaiting the manual setting operation or (ii) the apparatus is energised
and the manual setting operation has been performed. In the case of (ii), the indication
may distinguish between energisation of the bed heating arrangement being enabled
and disabled.
[0009] Preferably, the 24 hour timer circuit is responsive to an override command, if received
during said predetermined part of the 24 hour cycle, to disable energisation of the
bed heating arrangement (whereby the heating is turned off, before the end of said
predetermined part of the 24 hour cycle, without disturbing the cycle) and, if received
outside of the predetermined part of the 24 hour cycle, to enable energisation of
the bed heating arrangement (whereby the heating is turned on, prior to the start
of said predetermined part of the 24 hour cycle, without disturbing the cycle). In
this way, the user can over-ride the set on and off times, without disturbing their
settings, for example if he retires and/or rises at a different time than usual. Preferably,
the over-ride command operation can be performed by a single switch actuation operation,
which may comprise actuation of the above-mentioned switch preferably used to perform
the manual setting operation.
[0010] The control apparatus preferably includes means for controlling energisation of the
bed heating arrangement in such a manner as to enable heating at a manually selected
one of a plurality of heating levels. In this event, the apparatus may include one
or both of the following features.
1. The 24 hour timer circuit is operative to over-ride the selected heating level
setting, if necessary, during an initial portion (e.g. 80 minutes) of the predetermined
part (e.g. 12 hours) of the 24 hour cycle to provide heating at a level (e.g. the
higher or highest level) which will provide a high level of heat. This enables a fast
warm-up of the bed, after which heating reverts to the selected level.
2. Overheat protection means is provided, the protection means operating independently
of the energisation control means to interrupt heating of the bed heating arrangement
in the event of an excessive temperature (for instance a localised excessive temperature
caused by rucking of the blanket or other arrangement) being attained. This, feature
minimises, of course, the risk of fire.
[0011] The invention will now be further described, by way of illustrative and non-limiting
example, with reference to the accompanying drawings, in which:
Figure 1 is a block schematic circuit diagram of a first control apparatus embodying
the invention for an electric bed heating arrangement;
Figure 2 is a schematic view of a housing containing the apparatus shown in Figure
1;
Figure 3 is a block schematic circuit diagram of a second control apparatus embodying
the invention for an electric bed heating arrangement; and
Figure 4 is a schematic view of a housing containing the apparatus shown in Figure
3.
[0012] Figure 1 is a block schematic circuit diagram of a first control apparatus embodying
the invention for an electric bed heating arrangement, for instance an electric blanket
or electric duvet. The apparatus includes a pair of input terminals 10, 12 for connection
to the live (L) and neutral (N) conductors of an
a c power supply (not shown). The input terminals 10, 12 are connected via a two-pole
isolation (on/off) switch 14 to the series combination of a thermal fuse 16, a heating
conductor 18, a protective diode 20 and a thyristor 22. The heating conductor 18 forms
part of a heating cable 24 which is tortuously disposed in the electric blanket or
duvet. By applying pulses to the thyristor 22, as described hereinbelow, to cause
the thyristor to conduct, heating current can be caused to flow from the
a c supply through the heating conductor 18 to heat the blanket or duvet.
[0013] The cable 24 is of a dual coaxial type known in the art and comprises an inner core
(not shown) on which the heating conductor 18 is wound. A layer 26 of polyethylene
surrounds the heating conductor 18 and a sensor conductor 28 is wound around the polyethylene
layer 26. The ends of the sensor conductor 28 are connected together and are connected
via a resistor 30 and the on/off switch 14 to the input terminal 12. As represented
by a dotted line 31, the resistor 30 is thermally coupled to the thermal fuse 16.
As known to those skilled in the art, the thermal fuse 16 is a non-resettable thermal
link and comprises a current carrying device (generally incorporating a low melting
point alloy) responsive to the application of external heat to non-resettably stop
the passage of current therethrough.
[0014] The apparatus illustrated in Figure 1 further comprises a
d c power supply 32 which derives from the
a c supply, when the switch 14 is closed,
d c power for application to various of the circuit components illustrated in Figure
1. For the sake of clarity, the connections to the various circuit components are
not shown.
[0015] The apparatus illustrated in Figure 1 also comprises a latch circuit 34, a 24 hour
timer circuit 36 (which may comprise an integrated circuit similar to those conventionally
used in electrical watches and which includes an output stage 38), an indicator control
circuit 40, a heating level selection circuit 42 and a pulse generator 44 for supplying
pulses for firing the thyristor 22. A "power" lamp 46 and a "standby" lamp 48 are
each connected to the indicator control circuit 40.
[0016] A reset/over-ride switch (not shown in Figure 1) is connected to an input of the
latch circuit 34, and a heating level switch (not shown in Figure 1) is connected
to an input of the heating level selection circuit 42.
[0017] The control apparatus shown in Figure 1 operates in the following manner. When the
apparatus is connected to an
a c supply and the on/off switch 14 is closed,
a c power is supplied to the
d c power supply 32 whereby the various circuits shown in Figure 1 are energised. Also,
a signal indicating the presence of
d c power (and thereby, by implication, indicating energisation of the apparatus) is
applied from the
d c power supply 32, to the latch circuit 34, via a line 50. At this time, the level
on a line 52 that connects an output of the latch circuit 34 to a "SET" input 53 of
the 24 hour timer circuit 36 and to an input of the indicator control circuit 40 is
such as not to set the timer circuit 36 and such as to cause the indicator control
circuit 40 to cause both the lamps 46 and 48 to flash. The fact that the timer circuit
36 is not set causes the output stage 38 thereof to produce on a line 54, which is
connected to the indicator control circuit 40 and also to the pulse generator 44,
a signal which is of such a level as to disable operation of the pulse generator 44.
Consequently, pulses are not supplied from the pulse generator 44 to the thyristor
22 whereby heating of the blanket or duvet cannot take place. That is to say, in this
state, heating is disabled, a 24 hour cycle of operation of the timer circuit 36 has
not commenced, and the lights 46, 48 are caused to flash to indicate that the apparatus
is in this state.
[0018] The user then operates the reset/over-ride switch to apply an input to the latch
circuit 34. The latch circuit 34 includes delay means (not shown), for example a resistive-capacitive
network, responsive to the reset/over-ride switch being continually operated for at
least 2.5 seconds to change the level on the line 52. The change in level on the line
52 has two effects. Firstly, it causes the 24 hour timer circuit 36, via the "SET"
input 53 thereof, to commence its 24 hour cycle. Secondly, it is operative on the
indicator control circuit 46 to stop flashing of the lamps 46, 48, thereby indicating
that the 24 hour cycle has commenced.
[0019] For a predetermined part of the 24 hour cycle, which part (hereinafter "the power
part") has a duration of 12 hours and commences as of the start of the 24 hour cycle,
firing of the thyristor 22 is enabled. This is accomplished by the level on the line
54 changing so as to enable operation of the pulse generator 44. The change in level
on the line 54 also is applied to the indicator control circuit 40. During the power
part of the 24 hour cycle, namely the part during which heating can take place, the
indicator control circuit 40 is responsive to the level of the signal on the line
54 to light the "power" lamp 46. During the remaining (12 hour) part of the 24 hour
cycle (hereinafter "the standby part"), the level of the line 54 is such as to disable
the pulse generator 44 and to cause the indicator control circuit 40 to light the
"standby" lamp 48, thereby indicating that the apparatus is in the standby part of
the cycle, namely the part during which heating cannot take place.
[0020] As mentioned above, the heating level switch is connected to the heating level selection
circuit 42, such connection being affected by way of a line 56 (which may in fact
comprise a plurality of lines each associated with a respective heating level). The
heating level selection circuit 42 is operative on the pulse generator 44, via a line
58, to control the operation of the generator 44 in such a manner as to achieve heating
to a level selected by the circuit 42. The apparatus may, for instance, have two heating
level settings. In a first of the heating level settings, the pulse generator 44 produces
pulses which trigger the thyristor 22 to conduct during substantially all of every
alternate positive half-cycle of the
a c supply, whereby a maximum degree of heating is achieved. In a second (lower) heating
level setting, the heating level selection circuit 42 is operative to enable the pulse
generator 44 to trigger the thyristor 22 into conduction only during alternate positive
half-cycles. (To this end, the circuit 42 may comprise a delay means or a timing/gating
circuit). Other heating levels may be selected by varying the number of halfcycles
of the
a c supply during which the thyristor 22 is triggered into conduction. For example, four
heating levels may be selected, the heating levels corresponding to 100%, 75%, 50%
and 25% power and corresponding to the thyristor 22 being energised during all positive
half-cycles, three out of four positive half-cycles, alternate positive half-cycles
and every fourth positive half-cycle, respectively.
[0021] The output stage 38 of the 24 hour timer circuit 36 is connected to the heating level
selection circuit 42 by a line 60. During a predetermined initial portion (e.g. 80
minutes) of the power part of the 24 hour cycle, namely that part during which the
pulse generator 44 is enabled, a signal on the line 60 is of such a level as to override
the operation of the heating level selection circuit 42 in such a manner as to cause
it, via the line 58, to make the pulse generator operate as if the higher or highest
heating level had been selected. This enables rapid warming up of the bed. At the
expiry of the predetermined initial portion (e.g. 80 minutes), the level on the line
60 changes and the heating level selection circuit 42 thereafter causes the pulse
generator 44 to operate in accordance with the selected heating level.
[0022] Unless the
a c power supply fails or the apparatus is switched off, it will continue indefinitely
to function as described above. That is, the blanket or duvet will be switched on
at the same time each day (namely the time at which the 24 hour timer circuit was
set) and pre-heated at a high setting for 80 minutes, after which heating will be
continued (at whichever heating level is selected or set) until 12 hours after it
was switched on. After this, the blanket or duvet will be switched off for 12 hours,
and the whole 24 hour cycle thereafter is repeated indefinitely.
[0023] The latch circuit 34 monitors, during operation, whether the signal on the line 50,
which indicates energisation of the apparatus, is maintained. This signal is monitored
via a delay means (not shown), which may be a resistive-capacitive circuit and may
provide a delay of, for example, 30 seconds. If the signal on the line 50 disappears
for more than 30 seconds, indicating a power supply failure having a duration of more
than 30 seconds, the latch circuit 34 changes the level on the line 52. The apparatus
then reverts to its original state. That is, the 24 hour timer circuit 36 is no longer
set, whereby the pulse generator 44 is disabled to prevent heating and heating cannot
be enabled again until the reset/over-ride switch is operated again, for at least
2.5 seconds; and the lights 46, 48 are caused to flash to indicate that the apparatus
is in this state.
[0024] If, during normal operation (i.e. without a power interruption and after the 24 hour
timer circuit 36 has been set) the reset/override switch is again operated for at
least 2.5 seconds, the latch circuit 34 supplies an over-ride signal to the output
stage 38 of the timer 36 via a line 62. This manually over-rides the operation of
the timer circuit 36, without disturbing the on time (set by the initial operation
of the rest/over-ride switch) or the off time (12 hours after the on time). Specifically,
if the over-ride signal is received during the power part of the 24 hour cycle, namely
that part during which the operation of the pulse generator 44 is enabled, the pulse
generator is disabled via the line 54 whereby the apparatus effectively "jumps" to
the next part (standby part) of the 24 hour cycle. If, on the other hand, the over-ride
signal on the line 62 arrives during the standby part of the 24 hour cycle, namely
that part during which the pulse generator 44 is disabled, the pulse generator is
enabled via the line 54 whereby the apparatus effectively "jumps" to the power part
of the next 24 hour cycle. In this way, the user can over-ride the set on and off
times of the timer circuit 36, without disturbing their settings, for example if he
retires and/or rises at a different time than usual.
[0025] Suppose that, during operation, overheating of the cable 24 takes place. Such overheating
can, for example, arise as a result of arcing across a break in the heating conductor
18 or due to intense localised overheating due to rucking of the blanket or duvet.
In this event, the polyethylene layer 26 melts at the location of the overheat, enabling
the heating conductor 18 and the sensor conductor 28 to come into contact with one
another. In this event, the
a c supply voltage is applied across the series combination of part of the conductor
18 and the resistor 30. In this event, the current flowing through the resistor 30
rises from a negligibly small value to a substantial value. The resistor 30 is therefore
heated and heats the thermal fuse 16. The thermal fuse 16 then melts to non-resettably
(permanently) interrupt the flow of current to the heating conductor. It will be noted
that the operation of this overheat protection feature is independent of the operation
of controlling heating provided by the heating level selection circuit 42, the pulse
generator 44 and so forth.
[0026] In addition, the voltage developed in the above event across the resistor 30 may,
as shown, be fed back to the pulse generator 44 to inhibit the operation of the pulse
generator and thus de-energise the heating conductor 18 immediately the voltage is
developed across the resistor. Thus, current flow through the heating conductor 18,
in the event of arcing of the heating conductor or intense localised overheating due
to a ruck, is inhibited while the resistor 30 heats up sufficiently to activate the
thermal fuse 16 to interrupt the flow of current permanently.
[0027] An external view of a housing 70 containing the apparatus of Figure 1 is shown in
Figure 2. The housing 70 incorporates all the components shown in Figure 1 except,
of course, the cable 24. The housing 70 is fixed in an "in-line" manner in a cord
for the blanket or duvet, the cord comprising a first portion 72 which is terminated
in a plug (not shown) for connection to an
a c supply outlet (socket) and a second portion 74 which contains three wires connecting
the apparatus to the two ends of the heating conductor 18 and to one end of the sensor
conductor 28.
[0028] The lamps 46 and 48 are, as shown in Figure 2, mounted to the housing 70 so as readily
to be visible by the user.
[0029] Figure 2 shows a slider switch mechanism 76 that enables the on/off switch 14, the
reset/over-ride switch and the heating level switch to be combined. The switch mechanism
76 comprises a slider 78 movable between six positions, namely an off position, four
heating level positions (1, 2, 3 and 4) and a reset/over-ride position. When the apparatus
is not in use, the slider 78 is in the off position. As soon as it is moved into any
of the other positions, the on/off switch 14 is closed. Also, as explained above,
the lamps 46, 48 begin to flash. To set the 24 hour timer circuit 36 to commence operation
at a particular time of day, the user moves the slider 78 from the off position to
the reset/over-ride position at that time of day. After the slider 78 has been held
in the reset/over-ride position for at least 2.5 seconds (preferably against a spring
force biasing it out of that position), the timer circuit 36 is set. Also, the lamps
46, 48 stop flashing, the lamp 46 is illuminated continuously and the lamp 48 ceases
to be illuminated, thereby indicating that the timer has been set and that the first
(power) part of the 24 hour cycle (during which heating is enabled) has commenced.
The user then moves the slider 78 to the position corresponding to the heating level
he wishes to select.
[0030] Figure 3 is a block schematic circuit diagram of a second control apparatus embodying
the invention for an electric bed heating arrangement such as an electric blanket
or electric duvet. The apparatus of Figure 3 is constructed and operates very much
in the same manner as that of Figure 1 and will be described only in so far as it
differs therefrom. Reference numerals used in Figure 3 which are the same as reference
numerals used in Figure 1 designate similar items.
[0031] In the structure shown in Figure 3, a second dual coaxial cable 80 is tortuously
disposed within the electric blanket or duvet, preferably in close proximity to the
cable 24, to sense the temperature to which the blanket or duvet is heated. The cable
80 comprises two sensor conductors 82, 84 separated by a layer 86 of polyvinyl chloride
(PVC) which, in a manner known in the art, has been doped with a material which enhances
its conductivity. The ends of the conductor 82 are connected together and are connected
via the thermal fuse 16 and the on/off switch 14 to the input terminal 10. The ends
of the conductor 84 are connected together and are connected via a resistor 88 and
the switch 14 to the input terminal 12. Consequently, the
a c supply voltage is applied in use, across the series combination of the impedance
of the layer 86 and the resistor 88. The junction between the sensor conductor 84
and the resistor 88 is connected by a line 90 to an input of the heating level selection
circuit, which is referenced 42′ in Figure 3.
[0032] The heating level selection 42′ generates (for instance by means of a variable potential
divider network) a
d c voltage which is proportional to the heating level selected by the heating level
switch. In use, as the bed warms, the impedance of the PVC layer 86 drops, since PVC
has an impedance which decreases with temperature. Consequently, an
a c voltage is developed on the line 90 by a potential divider action, the level of the
voltage varying in accordance with the temperature of the bed. This voltage is rectified
in the heating level selection circuit 42′ and is compared, in a comparator (not shown)
with the
d c voltage proportional to the selected heating setting. If the voltage fed back by
the line 90, after rectification, is such as to indicate that the temperature is less
than a temperature corresponding to the desired heating setting, the signal applied
to the line 58 is made such as to enable the pulse generator 44. However, once the
desired temperature has been reached, the signal on the line 58 is changed to disable
the pulse generator 44. That is to say, in this embodiment, the pulse generator 44
is switched on and off as appropriate, in a manner to maintain the desired bed temperature,
the pulse generator 44 being operative to trigger the thyristor 22 into conduction
during all positive half-cycles when the pulse generator is enabled. Thus, the cable
80, resistor 88 and heating level selection circuit 42′ act in a manner analogous
to a thermostat to control heating to enable any selected one of a plurality of desired
temperatures to be achieved.
[0033] Figure 4 shows a housing 70′ for the apparatus shown in Figure 3. The housing 70′
is in many respects similar to the housing 70 of Figure 2 and will only be described
in so far as it differs therefrom. In Figure 4, reference numerals which are the same
as reference numerals used in Figure 2 designate similar items. It will be appreciated
that exactly the same switch arrangement as used in Figure 2 could be employed in
the case of Figure 4. However, for convenience, in this case the various switches
are separate. Thus, the on/off switch 14 may be a rocker switch, the heating level
switch may be a separate switch operated by a rotary knob 92 and the reset/over-ride
switch may be a push button switch 94 which is preferably spring biased so as to be
actuated only when held depressed.
[0034] The invention can of course be embodied in other ways than those described above
by way of example. For example, current flow could be controlled by other devices
than a thyristor, for example a triac (in which event
a c rather than half-wave rectified
a c current would flow through the heating conductor). Further, the layer 26 of the cable
24 could be of other materials than polyethylene. The material could, for instance,
be of PVC (possibly doped with a conductivity-enhancing substance), in which event
the resistor 30 might become heated to an extent to activate the thermal fuse, without
the conductors 18 and 28 contacting one another, due to a decrease in the impedance
of the PVC layer 26 caused by its becoming heated by arcing or by local intense overheating
caused by a ruck.
1. A control apparatus for an electric bed heating arrangement (24), the apparatus
including a 24 hour timer circuit (36) which, after the apparatus has been energised
from an electrical supply:
(i) is operative to disable energisation of the bed heating arrangement (24) until
a manual operation of setting a timer circuit (36) has been performed; and
(ii) is responsive to said manual setting operation to commence a 24 hour cycle according
to which energisation of the bed heating arrangement (24) is enabled each day, at
a time determined by the time of day at which the manual setting operation was performed,
and continues thereafter to be enabled for a predetermined part only of the 24 hour
cycle.
2. Apparatus according to claim 1, which includes delay means (34) which prevents
disabling of the cyclical operation of the 24 hour timer circuit (36) unless the apparatus
is de-energised for more than a predetermined interval.
3. Apparatus according to claim 1 or claim 2, which comprises a switch (76, 94) for
performing the manual setting operation, whereby the operation can be performed by
a single switch actuation.
4. Apparatus according to claim 3, which comprises delay means (34) operative to prevent
the manual setting operation being performed unless the switch (76, 94) is actuated
for at least a predetermined duration.
5. Apparatus according to any one of the preceding claims, which includes indicator
means (40, 46, 48) for indicating whether (i) the apparatus is energised and awaiting
the manual setting operation or (ii) the apparatus is energised and the manual setting
operation has been performed.
6. Apparatus according to claim 5, wherein, in case (ii), the indication distinguishes
between energisation of the bed heating arrangement being enabled and disabled.
7. Apparatus according to any one of the preceding claims, wherein the 24 hour timer
circuit (36) is responsive to an over-ride command, if received during said predetermined
part of the 24 hour cycle, to disable energisation of the bed heating arrangement
(whereby the heating is turned off, before the end of said predetermined part of the
24 hour cycle, without disturbing the cycle) and, if received outside of said predetermined
part of the 24 hour cycle, to enable energisation of the bed heating arrangement (whereby
the heating is turned on, prior to the start of said predetermined part of the 24
hour cycle, without disturbing the cycle).
8. Apparatus according to claim 7, wherein the over-ride command operation can be
performed by a single switch actuation operation.
9. Apparatus according to claim 7, when appendant to claim 3 or claim 4, wherein said
single switch actuation operation comprises actuation of said switch (76, 94) used
to perform the manual setting operation.
10. Apparatus according to any one of the preceding claims, which includes means (42;
42′, 80, 88) for controlling energisation of the bed heating arrangement (24) in such
a manner as to enable heating at a manually selected one of a plurality of heating
levels.
11. Apparatus according to claim 10, wherein the 24 hour timer circuit (36) is operative
to over-ride the selected heating level setting, if necessary, during an initial portion
of said predetermined part of the 24 hour cycle to provide heating at a level which
will provide a high level of heat.
12. Apparatus according to claim 10 or claim 11, which includes overheat protection
means (26, 28, 30) operative independently of the energisation control means (42;
42′, 80, 88) to interrupt heating of the bed heating arrangement (24) in the event
of an excessive temperature being attained.