[0001] The invention refers to an apparatus for filling bags with product and depositing
a multiple number of bags in the same box, comprising means for filling and sealing
bags filled with product in succession.
[0002] In United States Patents 3,983,682 and 4,571,926, there is shown apparatus for filling
bags with product, sealing the same and depositing the filled, sealed bags in a box.
A single bag is disposed in a single box. There are instances where it is desirable
to deposit two or more bags filled with product into a single box. It is the purpose
of this invention to provide apparatus for forming, filling and sealing bags and depositing
several such bags in a single box.
[0003] The apparatus as herein illustrated, is for filling two or more bags with the product
and depositing the bags into a box. The apparatus comprises a shuttle movable with
respect to a vertical filling and sealing structure for receiving a succession of
filled and sealed bags and means for thereafter releasing the filled and sealed bags
into a box supported therebelow. The shuttle is situated below the filling and sealing
apparatus and above the box within which the filled bags are to be deposited and is
movable relative to the filling and sealing means to successively receive the filled
and sealed bags and thereafter release the bags into the box. The shuttle embodies
chambers, each of a cross section to receive a bag and of a length corresponding to
substantially the length of the bag. The chambers are open at their upper and lower
ends and there are shutters for constraining the bags as they are successively deposited
in the chambers until a full complement of bags is present. The shutters are situated
at the lower ends of the chambers and there is means for retaining the shutters in
blocking position and for thereafter releasing the shutters to release the bags. The
chambers may include means for shaping the bags if desired.
[0004] In this invention filled bags are presented to a shuttle mechanism which has a multiple
number of chambers for said bags. The bags in the chambers are then released into
a single box therebelow.
[0005] Using this invention, two or more bags can be loaded into a single box e.g. one could
have two or more bags side by side in a box (carton), or front to back in a box e.g.
three in a row.
[0006] In addition, multi tiers of rows and columns of filled bags can be achieved using
the invention by moving the shuttle side to side or front to back to accomplish same.
[0007] The invention will now be described in greater detail with reference to the accompanying
drawings, wherein:
FIG. 1 is an elevation of the filling apparatus for forming bags, filling the same
with product and depositing them in a box;
FIG. 2 is a side elevation of FIG. 1 showing the shuttle disposed between the filling
and sealing apparatus and the box within which the product is to be deposited;
FIG.3 is a side elevation showing the shuttle shifted to a position of alignment with
the box within which the deposit is to be made;
FIG. 4 shows a single box filled with the two bags positioned front to back using
the apparatus of FIGS. 1 to 3;
FIG. 5 shows a single box filled with two bags positioned side to side;
FIG. 6 shows in a front elevation a modified apparatus for positioning two bags in
a side to side configuration as shown in FIG. 5; and
FIG. 7 illustrates a two tiered multipack of eight bags, four bags to each tier (level).
[0008] Referring now to the drawings, FIGS. 1 and 2, the bag forming and filling appartus
9 comprises, as shown in the aforesaid patents, a vertically-disposed mandrel in the
form of a tube 10, at the upper end of which there is hopper 12 for a receiving product
which it to be bagged and deposited in a carton as shown in the U.S. Patents 3983682
and 4571926. Bag forming material 14 in sheet form is formed on the tube into a bag
15 and moved downwardly thereon by feeding belts 16-16. Below the lower end of the
tube 10, there is sealing and severing means 18 for sealing the opposite ends of the
bag after filling. A shuttle device 22 as shown herein which, as illustrated in FIGS.
2 and 3, is divided into two chambers 24 and 26 via a divider 28 disposed midway between
the opposite sides. The shuttle device 22 thus provides two vertically-disposed chambers
of a cross section corresponding to each of the filled bags and of a length corresponding
substantially to the length of the bags. The shuttle device 22 is supported for movement
transversely with respect to the filling and sealing apparatus and the box 20 into
which the filled bags are to be deposited. In FIG. 2, the shuttle device 22 is shown
with the chamber 24 above the carton 20 and so positioned with respect thereto that
a bag 15 disposed therein will move down into the chamber 24 at the left-hand side
thereof. The shuttle device 22 is thereafter moved from the position shown in FIG.2
to a position to the left as shown in FIG. 3 to receive a second bag 15 filled with
product and sealed from the forming and filling apparatus 9 while shifting the previously
filled and sealed bag from right to left so that now the previously sealed bag is
at the left-hand side of the box and now filled bag is at the right-hand side of the
box. Reciprocal movement of the shuttle device shown by arrow 22-1 is provided for
by a link 25 connected to a solenoid controlled pneumatic cyclinder 25-1 to move it
back and forth. Following deposit of both bags in the shuttle device 22 chambers and
movement to the position shown in FIG. 3, the two bags are released e.g. simultaneously
into the box 20 by moving shutters 30 and 32 as shown by the arrows in FIG. 3. The
box is supported below the forming device 22 on a support 23 which may be stationary
or movable to move empty cartons successively into position as shown in the aforementioned.
[0009] Shutters 30 and 32 are provided at the lower ends of the chambers 24 and 26 to support
the bags therein until the shuttle is moved to a position for depositing the bags
in the carton. There is appropriate means e.g. a solenoid controlled air cyclinder
34 and 36 actuatable when the shuttle 22 is moved to the depositing position to retract
the shutters about hinges 34-1 and 36-1 to allow the bags 15 to drop into the box
20.
[0010] The bags 15 after leaving the chambers are positioned as shown as in FIG. 4 in a
front to back configuration.
[0011] Reference now should be had to FIGS. 5 and 6, which illustrates the apparatus in
which the shuttle moves side to side rather than transversly as in FIGS. 1 to 3 to
position two bags in a side to side configuration in a carton as shown in FIG. 5.
In FIGS. 5 and 6, the bags are shown at 45 and the carton is shown at 44.
[0012] In FIG. 6, the shuttle is shown at 40 and includes two chambers 40-1 and 40-2, which
are successively positioned to receive bags 45 from the bag filling and sealing apparatus
9. An air cyclinder is provided at 46 to move the shuttle 40 side to side as shown
by the arrows 47 under the bag filling apparatus 9. The chambers 40-1 and 40-2 include
as shown in FIG. 2 shutters which release the bags into the cartons. The bags are
preferably dropped about the same time into the box (carton) 44. A divider is also
provided at 40-3 between the chambers containing the bags as shown.
[0013] FIG. 7 represents a box 50 having two tiers of bags 51 and 52 with four bags to each
tier (level). This is accomplished by using a shuttle adapted to move front to back
as well transversly (side to side) and using four chambers. First one tier of four
bags 51 is placed in the box 50 and then a second tier of bags 52 is placed over the
first tier of bags.
[0014] While the apparatus as shown in the drawings herein submitted discloses structure
wherein two bags are filled and deposited in a common carton, it is within the scope
of the invention to increase the number of bags by increasing the number of chambers
in the shuttle 22. It is also understood that the shuttle 22 can be further positioned
to control the air cyclinder to make fine adjustments for alignment over the box.
In addition, if the shuttle includes a moveable bag separator e.g. movable by a rack
and pinion or long stroke cylinder, which extends into the box prior to when the bags
are released or the box itself includes preformed separators or if the box is large
enough the bags can just as easily be released in the box one after the other. It
is also understood that in place of soleniod controlled activators, other devices
e.g. mechanically activated mechanisms may be used.
[0015] It should be understood that the present disclosure is for the purpose of illustration
only and includes all modifications or improvements which fall within the scope of
the appended claims.
1. Apparatus for filling bags with product and depositing a multiple number of bags
in the same box, comprising means for filling and sealing bags filled with product
in succession, a shuttle movable with respect to the filling and sealing structure
for receiving first one and then another filled and sealed bag and means for thereafter
releasing the filled and sealed bags from said shuttle into a box.
2. Apparatus for depositing two or more bags filled with product into a single box,
comprising a shuttle for receiving filled bags in succession from a filling machine,
means for supporting a box below the shuttle and means for moving the shuttle relative
to the filling machine to receive filled bags in succession according to the number
of bags to be deposited in a box and positioning the shuttle relative to the box,
and means for then releasing the bags into the box.
3. A vertical filling machine apparatus for filling bags with product and for depositing
two or more filled bags in a single box, comprising means for forming bags on a mandrel
in succession, means for filling them with product, means for sealing the bags and
releasing the filled and sealed bags in succession as they are formed and filled,
a support for supporting boxes below the means for filling and sealing, a shuttle
situated between the means for filling and sealing and the box for receiving in succession
two or more filled and sealed bags, said shuttle being movable relative to said filling
and sealing means to receive the filled and sealed bags in succession and position
the bags with respect to the box for receiving the bags.
4. The machine of claim 3 including means for simultaneously releasing the bags and
allowing them to drop by gravity into the box.
5. Apparatus for depositing two or more filled and sealed bags containing product
into a single box, comprising means for supporting a box, means above the support
for forming and filling bags with product and sealing the same and means intermediate
the support, and first means comprising a shuttle movable side by side or front to
back with respect to said first means to successively receive filled and sealed bags
and position same when filled with bags above the box and then releasing the filled
bags therefrom for deposit of the bags into the box.
6. Apparatus according to claim 5 wherein said shuttle embodies a plurality of chambers,
each of a cross section to receive a bag and of length corresponding to substantially
the length of the bag, said chambers being open at their upper and lower ends, said
shuttle being movable relative to the bag forming apparatus and to the box to successively
receive filled bags from the filling and sealing apparatus and to discharge all of
the filled and sealed bags into the box and means for holding the bags and then releasing
a complement of filled and sealed bags into the box, and means for controlling said
last mentioned means to release the bags into the box.
7. The apparatus of claim 6 in which said bags are released simultaneously.
8. Apparatus according to claim 6 wherein said means for releasing the bags comprises
shutters situated at the lower ends of the chambers and means for controlling the
shutters to permit the filled bags to gravitate into the box.
9. Apparatus according to claim 6 wherein there is a divider between chambers extending
downwardly to a level below the upper edges of the larger closure flaps and short
of the shorter closure flaps.
10. Apparatus according to claim 9 wherein said divider extends downwardly to the
upper level of the lower ends of the shutters.