[0001] This invention relates to weapon systems employing a liquid propellant, and particularly
to such systems wherein the propellant is progressively combusted aft of the projectile
as the projectile advances along the firing bore, i.e. a traveling charge system.
[0002] This invention also relates to such a system utilizing an initial source of combustion
gas to provide an initial acceleration to the projectile and its traveling charge.
[0003] The classical propulsion of a projectile within the bore of a gun barrel is limited
in velocity by the need to accelerate the combustion gases to the velocity of the
projectile.This results in an increasingly large fraction of the thermodynamic expansion
work being expended on accelerating the combustion gases. Normal ballistic models
increase the apparent mass of the projectile by one-third the mass of the propellant.This
assumption accounts for the kinetic energy imparted to the gases. For typical guns,
the kinetic energy of the gases only amounts to about 10% at a velocity of 1000 m/sec.
At 2000 m./sec. the fraction increases to approximately 50%. As the velocity approaches
3,000 m./sec. the gas kinetic energy approaches 100% (nothing left for the projectile.)
This effect produces what is called the "limit velocity" beyond which a conventional
gun propulsion system cannot operate.The Traveling Charge Propulsion system provides
a theoretical means around this limit.
[0004] As shown in FIGS 1 and 2, in a traveling charge propulsion system, part or all of
the charge C travels down the bore of the gun barrel with the projectile P. Propulsion
occurs by the rapid combustion of the charge in the rear portion of the charge, sometimes
called "cigarette burning". The reference frame shown in FIG 1 is taken as moving
with the projectile P, wherein:
| ABORE |
= |
cross-sectional area of the bore |
| Lcp |
= |
length of charge of propellant |
| ρp |
= |
density of the propellant |
| ρg |
= |
density of the combustion gas |
| A |
= |
acceleration of the projectile |
| M̊ |
= |
burn rate of the propellant [slugs/sec] |
| PBASE |
= |
pressure at the base of the projectile |
| PL |
= |
pressure at the interface of the propellant and the combustion gas |
| Pw |
= |
pressure at the exit of the combustion zone |
| r̊ |
= |
linear burn rate of the propellant |
| Vj |
= |
exhaust velocity of the combustion gas at the exit of the combustion zone |
[0005] The accelerating force on the projectile and the traveling charge is made up of two
terms.The first term can be referred to as the "pressure" term, where the combustion
of the charge produces an elevated pressure at the exit of the combustion zone. The
second term can be referred to as the "thrust" term, where the thrust is the result
of the momentum of the combustion gas exiting the combustion zone:

[0006] Both of these terms increase as the rate of combustion increases.The total thrust
divided by the mass consumption rate is referred to as the "specific impulse" (a rocket
term).It can be shown that this parameter is a maximum when the gas velocity is greatest.
Since this combustion is taking place in a constant area duct (Rayleigh flow) the
maximum velocity is the sonic velocity. Under these conditions, typically 200 pounds
of total thrust is generated for each pound of propellant consumed per second. For
a 30mm weapon to produce 50,000 lbs. of thrust, a consumption rate of 250 lb./sec.
is required. This consumption rate requires a linear burn rate of approximately 300
ft./sec. Since normal solid propellants only burn at approximately 1 foot per second
at gun pressures, it is apparent why the concept of solid propellant traveling charge
propulsion has yet to be made workable.
[0007] The use of liquid propellant for a traveling charge system has been proposed previously.
[0008] In U.S. Patent 4,011,817, issued March 15, 1977, E. Ashley disclosed a system which
utilized the difference in density between the combustion gases and the charge of
liquid propellant as the source of energy for the injection of propellant into the
combustion chamber. A primer provided the initial acceleration of a cavity generator.
A charge of liquid propellant aft of the projectile flowed relatively aftwardly past
the cavity generator into the combustion chamber which was formed by and was aft of
the cavity generator. The velocity provided by the primer was in the order of hundreds
of feet per second.
[0009] The major drawback to the liquid propellant bulk loaded approach as disclosed, for
example, in U.S. Patent 4,085,653, issued to D. P. Tassie et al on April 25, 1978,
is poor control over combustion. The combustion in a bulk loaded gun is largely the
result of the growth of fluid dynamic instabilities. A large burning rate is required
before there is any acceleration of the projectile and this amplifies any variations
in the ignition system.
[0010] FIG 3A shows a typical bulk loaded liquid propellant Gun prior to ignition. The cylindrical
chamber is completely filled with liquid propellant. The forward end of the chamber
is closed by the base of the projectile. The projectile is seated in the forcing cone
of the barrel. The rear of the chamber is closed by a bolt containing the igniter.
When the igniter is energized, a jet of hot gases emerges from the igniter vent (see
FIG 3B). This jet, as it enters the chamber must displace propellant in the chamber.
Since the chamber is initially constant in volume, this displaced propellant must
compress the remaining liquid. Even a small compression will produce a large pressure
rise in the liquid. For example, if the igniter jet occupies 1% of the chamber volume,
a pressure rise of several thousand pounds per square inch results. Ignition of the
main charge of liquid propellant occurs on the surface of this expanding bubble of
hot igniter gases.The projectile starts moving when the gas bubble has grown to no
more than a few percent of the chamber volume with a nominal surface area which is
less than the area of the base of the projectile. In order to sustain a rising pressure
in the face of the rapid acceleration of the projectile, the actual burning surface
must be 100-1000 times the nominal value. This is achieved in the bulk loaded cycle
by the violent interaction between the igniter jet and the liquid propellant. The
shearing of the liquid surface by the penetration of the igniter jet produces a rough
surface akin to ocean waves on a windy day (the Helmholtz instability - see FIGS 3C
and 3D). If insufficient surface area is generated, projectile forward motion will
result in a declining pressure and very poor performance. If too much surface area
is generated, dangerously high levels of pressure will occur. Since the surface area
generation is the result of great amplification in these fluid mechanical instabilities,
slight variations in any part of the process will have a major impact on the pressures
generated.
[0011] To illustrate the sensitivity to variations in the process, it can be shown that
combustion of only 1% of the charge before projectile forward motion can produce a
pressure rise in excess of 100,000 PSI (which is often seen). FIG 4 shows a typical
bulk loaded pressure time curve.
[0012] In one aspect the present invention provides a bulk loaded, liquid propellant gun
system having controlled ignition and combustion which provide an improved traveling
charge to propel the projectile.
[0013] In another aspect there is provided a liquid propellant gun system with an improved
control over ignition and combustion which avoids the strong feedback present in the
conventional bulk loaded cycle.
[0014] A feature of this invention is the provision of a liquid propellant gun system having
a travelling charge which is ignited after both such charge and the projectile have
been accelerated forwardly.
[0015] Advantages and features of the invention will be apparent from the following description
of embodiments thereof taken in conjunction with the accompanying drawings in which:
FIG 1 is a schematic of a generalized traveling charge system;
FIG 2 is a chart of the velocity and pressure along the length of the system of FIG
1;
FIG 3A is a schematic of a generalized bulk loaded liquid propellant system prior
to ignition;
FIG 3B is a detail of the system of FIG 3A showing the development of the igniter
jet;
FUG 3C is a detail of the system of FIG 3A showing the conversion of the igniter jet
into the combustion gas bubble;
FIG 3D is a detail of FIG 3A showing the liquid-gas interface;
FIG 4 is a chart showing time versus pressure of a firing of a typical bulk loaded
liquid propellant system;
FIG 5 is a view in longitudinal cross section of liquid propellant system embodying
a first species of this invention, showing an intermediate stage of the insertion
of the projectile by the gun bolt;
FIG 6 is a view similar to FIG 5 showing the completion of the insertion of the projectile
by the gun bolt and the commencment of the insertion of the liquid propellant;
FIG 7 is a view similar to FIG 5 showing the completion of the insertion of the liquid
propellant, the projectile rammed forward and the bolt locked aft;
FIG 8 is a view similar to FIG 5 showing the commencement of ignition;
FIG 9 is a view similar to FIG 5 showing the regenerative injection stage of combustion;
FIG 10 is a view similar to FIG 5 showing the transfer to the traveling charge stage
of combustion after the initial acceleration of the projectile and the charge immediately
aft of the projectile.
FIG 11 is a view similar to FIG 5 showing the traveling charge stage after further
acceleration of the projectile.
FIG 12A is a schematic of a stabilized Taylor Cavity.
FIG 12B is a detail of the schematic of FIG 12A showing the gas/liquid interface of
the cavity;
FIG 12C is a schematic similar to FIG 12A comparing a slow burning cavity with a fast
burning cavity;
FIG 13A is a view in longitudinal cross-section of hybrid solid and liquid propellant
system embodying a second species of this invention, chambered and prior to ignition;
FIG 13B is a schematic of the system of FIG 13A during the traveling charge stage
of operation;
FIG 14 is a view in longitudinal cross-section of liquid propellant system utilizing
a cavity generator embodying a third species of this invention;
FIG 15 is a view of a fourth species of this invention; and
FIG 16 is a view of a fifth species of this invention.
[0016] The characteristics of a traveling charge propulsion system include:
1. Transport (i.e. traveling) of a charge of propellant forwardly along the gun barrel
bore (i.e. down-bore) with the projectile, with the combustion of the charge of propellant
providing additional acceleration to the combined mass of the charge of propellant
and the projectile.
2. Modification of the conventional down-bore gradient in pressure by the combustion
of the traveling charge of propellant.
3. Enhancement of performance compared to the propulsion provided by a conventional
system using an equivalent charge of propellant.
[0017] This invention may be embodied in what may be denominated a Fractional Travelling
Charge [FTC] propulsion system. In the FTC system, a bulk loaded liquid propellant
travelling charge and the respective projectile are both provided with an initial
acceleration and the charge is not ignited until both the charge and projectile have
achieved significant velocity. This delayed ignition provides two benefits:
1. Propulsion efficiency is improved by increasing the magnitude of the velocity range
through which the traveling charges operates.
2. The delayed ignition avoids the instabilities encountered in the conventional ignition
of a confined stationary charge.
[0018] The initial acceleration of the combined masses of the traveling charge and the projectile
can be provided by any convenient means. For examples, an initial charge of solid
propellant, or an initial charge of liquid propellant. If liquid propellant is chosen,
it may be utilized in a regenerative injection liquid propellant combuster built into
the overall gun system. This combuster is made of a size adequate to accelerate the
combined masses of both the traveling charge and the projectile to a velocity of approximately
1 km/sec before ignition of the traveling charge. This requires the volume of the
initial charge to be of the same order of magnitude as the volume of the traveling
charge. (The traveling charge will normally be between 1/3 and 2/3 of the total charge
depending on the performance level of the gun system.)
[0019] A first embodiment of this invention is shown in FIGS 5 through 12. This first embodiment
is a gun having a totally integrated, two stage propulsion system incorporating a
regeneratively injected first stage and a traveling charge second stage.
[0020] The gun includes a breech 10 which is fixed, as by mutual threads 12, to a gun barrel
14. The barrel has an aft chamber 16, an intermediate forcing cone 18, and a forward,
not necessarily rifled, bore 20. The breech 10 has an aperture 22 which may be closed
by a gun bolt 24 having a truncated cone forward portion. The breech has a groove
26 and the bolt has a groove 28 which may mutually receive a guillotine type lock
30 to lock the bolt to the breech. Alternatively, a cam controlled iris-slide of the
type disclosed in US 3,772,959, issued Nov. 20, 1973 to D. P. Tassie, may be utilized.
An annular fill valve slide 32 is telescopically journaled on the breech end portion
14A of the barrel 14, and an annular regenerative piston 34 is telescopically journaled
on the slide 32. Liquid propellant may be provided into the gun from a supply 36,
through a fill valve 38, through manifold 40, through a plurality of bores 42, through
a manifold 44, and through a plurality of longitudinal bores 48. An ignition device
50 may be mounted through the breech 10.
[0021] FIG 5 shows the loading of a projectile 52, having a driving band 54, through the
aperture 22 by the gun bolt 24.
[0022] FIG 6 shows the bolt advancing forwardly and ramming the projectile into the chamber
16. The fill valve 38 opens to admit liquid propellant under pressure from the supply
36, through the manifold 40 and the bores 42, displacing the slide 32 and the piston
34 aftwardly, through the manifold 44 and the bores 48 and through the interface gap
between the aft face of the portion 14A and the forward face of the head of the fill
valve slide 32 into the cavity defined between the projectile 52 and the forward end
of the gun bolt 24. The size of the gap is limited by a flange 32A on the valve 32
abuting a step 10A in the breech.
[0023] FIG 7 shows the flow of propellant displacing the projectile forwardly in the chamber
16 to lodge the band 54 against the forcing cone 18; and displacing the regenerative
piston 34 aft. The bolt 24 is displaced aftwardly and is locked to the breech 10 by
the guillotine lock 30. Thereafter, the valve 38 is closed.
[0024] FIG 8 shows the gun ready to fire. The traveling charge is that volume of liquid
propellant substantially contained within the chamber 16 aft of the projectile. The
stationary (or initial) charge is that volume of liquid propellant substantially contained
between the head of the regenerative piston 34 and the head of the fill valve slide
32.
[0025] FIG 9 shows the gun after ignition, provided by the ignition device 50, which has
generated combustion gas in the combustion chamber 56 aft of the head of the regenerative
piston 34, to push the piston forwardly against the initial charge contained between
the heads, to generate increasing pressure in the stationary charge and the traveling
charge. Further, as the head of the piston moves forwardly away from the cone of the
gun bolt head it opens up an annular gap 56A which serves as injection port for propellant
to flow aftwardly into the combustion chamber 56. This regenerative injection is a
result of the forward face of the head of the piston 34 having a smaller transverse
cross-sectional area than the aft face of the head, to provide a differential, forwardly
directed force on the head. This differential force generates a high pressure on the
stationary charge which flows aftwardly, through the injection port 56A into the combustion
chamber 56 to sustain, or to increase, the combustion gas pressure. When the pressure
on the traveling charge exceeds the shot start pressure (i.e. the pressure to engrave
the band 54) the traveling charge and the projectile begin to accelerate past the
forcing cone and beyond under the hydraulic influence of the regenerative first stage.
The two volumes fore and aft of the head of the piston 34 and the gap 56A interconnecting
them may be considered a complex, self feeding, self limiting, combustion engine,
i.e., a means for providing combustion.
[0026] FIG 10 shows the head of the piston 34 near the end of its forward stroke towards
the head of the fill valve slide 32. The piston is decelerated by the flow exit area
resulting from its shape and closing proximity to the head of the slide. This deceleration
reduces the rate of flow of propellant from the stationary charge into the chamber
16 to cause the pressure in the volume of liquid propellant in the chamber 16 to fall
below the pressure in the volume of combustion gas in the combustion chamber 56. This
pressure differential permits the combustion gases to flow forwardly from the combustion
chamber 56 through the injection port 56A into the chamber 16 to form an initial cavity
58 in the aft face of the volume of the traveling charge of liquid propellant in the
chamber 16.
[0027] FIG 11 shows the initial cavity advancing rapidly forwardly (down-bore) as the regenerative
injection stage ceases and the demand for forward flow of liquid propellant by the
accelerating projectile continues. This arrangement provides an inherent delay in
the start of the traveling charge stage of operation.
[0028] FIG 12A shows the formation of a stabilized Taylor Cavity which moves forwardly with
and towards the projectile. Most of the combustion occurs on the side of the cavity
where the relative velocity between the gas and the liquid is high, as shown in FIG
12B. Combustion here is similar to the regenerative injection combustion.The combustion
rate adjusts to match the injection rate as shown in FIG 12C. This quasi-injection
is seen in the thin sheet of liquid trailing behind the main part of the cavity. If
combustion is too fast, the sheet burns out sooner, reducing the combustion surface
area and the burn rate. If the burn rate is too slow, the sheet trails further behind
the cavity, increasing its burning surface until equilibrium is achieved. Within the
combustion zone, moving aftwardly from the gas-liquid interface, the velocity of the
combustion gas increases and the pressure of the combustion gas decreases.
[0029] It may be noted that this integrated system provides an inherent delay in the ignition
of the traveling charge since such ignition can not begin until after the substantial
completion of the combustion of the initial, stationary charge.
[0030] The resultant traveling charge propellant burn rate therefore is controlled by the
velocity of the cavity toward the projectile as they both move down-bore thus:
m̊ = ρ
L A
BORE V
c

[0031] The cavity advances into the traveling charge due to the buoyant force (F
B) acting on it:
F
B = 4/6 π S
F D³
BORE [ρ
L - ρ
G]A
| Where: |
A |
= |
Acceleration (G's) |
| |
ρG |
= |
Gas Density |
| |
DBORE |
= |
Bore Dia (ft) |
| |
SF |
= |
Shape factor (cavity volume compared to a sphere of Bore dia) |
[0032] The motion of the cavity is resisted by the fluid as if it were a solid body.This
drag force is:
D = 1/8 g ρ
L C
D π D²
BORE V
c²
| Where: |
CD |
= |
Drag Coefficient |
[0033] Setting these forces equal allows us to solve for the penetration velocity of the
cavity:

[0034] This can be simplified by recognizing that ρ
L » ρ
G and combining the constants:
V
c = K √D
BORE A
[0035] The acceleration of the projectile and traveling charge mass is obtained from:
| Where: |
PB |
= |
Base Pressure |
| |
MB |
= |
Projectile Mass (#) |
| |
TC |
= |
Traveling Charge Mass (#) |
[0036] If we assume base pressure is to be the same for all guns and we scale the projectile
and traveling charge masses by (D
BORE)³ we get:

[0037] Thus V
c is independent of scale.
[0038] If the burn rate is high enough, the base pressure is only a function of the burn
rate thus:
| Where: |
F |
= |
Total thrust |
| |
|
= |
m̊ ISP |
| |
ISP |
= |
Specific Impulse # sec/# |
acceleration now becomes:

[0039] The constants in these relationships may change with caliber but the principal effects
scale in an acceptable way.
[0040] A second embodiment of this invention is shown in FIGS 13A and 13B. This embodiment
is a gun having a solid propellant first stage and a liquid propellant second stage.
Such a system may be referred to as a Hybrid Traveling Charge (HTC) propulsion system.
[0041] FIG 13A shows a gun having a breech 100 with a chamber 102 and a gun barrel 104 with
a bore 106, and a gun bolt 108 with a firing pin 110. A telescoped round of ammunition
112 is disposed in the chamber 102 which is closed by the gun bolt 108.
[0042] The round of ammunition comprises a case 114 with a main portion 115, a forward,
tubular, return bend 116 providing a sleeve portion 118, and a base portion 120 with
a bore 122 in which is fixed a primer 124. The outer diameter of the main portion
115 matches the inner diameter of the chamber 102. The inner diameter of the sleeve
portion 118 matches the inner diameter of the bore 106. A sabot 126 with a projectile
128 is disposed in the forward portion of the sleeve portion 118. A cavity generator
130 is disposed in the aft portion of the sleeve portion 118. A charge 131 of liquid
propellant is disposed in the sleeve portion forward of the generator and around the
aft portion of the sabot. The intermediate portion of the sabot has an annular seal
132, and the forward portion of the sabot has a bore rider 134. The cavity generator
130 is also sealed to the sleeve, all to seal the charge of liquid propellant within
the case 114. The interior volume between the sleeve portion 118 and the main portion
115 and the base portion 120 of the case is filled with a charge 137 of solid propellant
(which may be consolidated to improve the packing efficiency).
[0043] The propulsion operation begins with the energization of the primer 122 by the firing
pin 110 to ignite the solid propellant 137. As the pressure developed by the combustion
gas rises, the gas pushes, i.e. accelerates the cavity generator 130, the sabot 126
with its projectile 128, and the captured charge of liquid propellant 131 forwardly,
as a unit, into the gun bore 106.
[0044] As previously stated, a traveling charge provides improved performance when the ignition
of such traveling charge is delayed until the projectile and such charge have achieved
significant velocity. In this species, the cavity generator 130 serves to provide
the necessary delay. The cavity generator, prior to firing, serves to seal the rear
of the liquid propellant traveling charge 131 within the case 114. After ignition
of the stationary charge of solid propellant 137 and prior to the ignition of the
traveling charge of liquid propellant, the generator 130 serves to isolate the traveling
charge 131 from the combustion gases generated by the stationary charge 137. The generator
130 has a plurality of longitudinal bores 136, each extending from a substantially
flat transverse front face 140 to a substantially concave transverse aft face 142,
so that the bores vary in length. These bores 136 are obturated respectively with
a material which has a density different from the density of the generator 130 and
which is resistant to movement, e.g. grease or press-fitted pins. During the initial
acceleration of the generator 130, this material does obturate the bores 136. The
acceleration forces acting on this material serve to extrude the material forward
or aftward from the generator depending on their relative densities. After a period
of time during this period of initial acceleration, due to the combustion of the stationary
charge 137, these bores 136 are thus sequentially opened in reverse order of their
respective lengths. As shown in FIG 13B, as these bores are opened, hot combustion
gases pass forwardly through the bores to the rear face of the traveling charge of
liquid propellant 131 to form an initial cavity 144 whose shape is substantially determined
by the sequence in which the bores 136 open. The shortest bores in the center of the
generator pass the gas first to form the deepest part of the cavity. Once formed,
this initial cavity takes the shape of a stabilized Taylor Cavity as discussed with
respect to FIG 12A.
[0045] FIG 14 shows a third embodiment of this invention. This embodiment is a gun which
combines features of the first and second embodiments of this invention. The system
includes a liquid propellant, regenerative injection, first stage, a liquid propellant,
traveling charge, second stage, and a cavity generator to provide a delay prior to
the ignition of the second stage.
[0046] This gun includes a breech 200, to which is secured a gun barrel 202 having a bore
204. The gun barrel has an aftwardly projecting extension 206 on which is telescopically
journaled an annular fill valve 208 having a head portion 210 and a tail portion 212.
Telescopically journaled on the fill valve is an annular, regenerative piston 214
having a head portion 216 and a tail portion 218. A supply 220 of liquid propellant
under pressure is coupled via an inlet valve 222 to a manifold 224 which communicates
with an annular row of longitudinal bores 226 through the barrel extension 206.The
bores 226 may be obturated by a snap-action valve 228 (e.g., a belleville washer)
and otherwise communicate with an annular row of longitudinal bores 230 through the
fill valve head portion 210. When the fill valve is in its forwardmost disposition
its head portion is seated on the snap-action valve 228 to obturate the bores 226.
When the regenerative piston is in its aftmost disposition, the inner rim 216A of
its head portion is seated on an annular projection 202A of the barrel to define a
pumping chamber 232 between the fill valve head portion and the regenerative piston
head portion. Two annular rows 234 and 236 of radial bores through the barrel extension
communicate between the pumping chamber 232 and the gun barrel bore 204.
[0047] The aft end of the breech has an opening 238 which is closed by a gun bolt 240 whose
head rotates about its longitudinal axis to lock and unlock. The face of the bolt
has a pair of extraction lugs 242 to engage the extractor rim 244 of a stub case 246
which carries a booster cartridge 248. The case has a primer 250 opening onto a conduit
which leads to a booster charge 252 opening onto a plurality of radial bores 254,
which open onto a combustion chamber 255 defined by the breech 200, the piston head
216, the barrel extension 206, and the cartridge 248. The gun bolt has a firing pin
256 to actuate the primer 250.
[0048] In loading the gun, the gun bolt may be withdrawn and a projectile, here shown as
a rod penetrator 257A with fins carried in a sabot 257B, may be inserted. Subsequently
a cavity generator 258A with a plurality of bores 258B, extending from a planar front
face 260 to a concave aft face 262, and filled with an obturating medium, may be inserted.
The front face may have an annular bevel 264, which when aligned with the bores 234
provides access from the pumping chamber 232 to the interface between the cavity generator
and the projectile. Thereafter, the gunbolt, carrying a stubcase with a booster cartridge,
is inserted into the breech opening and locked. The annular piston 216 may be in its
aftmost position, with the surface 216a on the projection 202a. The annular fill valve
may be in a forward disposition. The inlet valve 222 is opened to admit liquid propellant
from the supply 220 under pressure into the manifold 224, through the bores 226, past
the snap action valve 228, through the bores 230, into the pumping chamber 232, through
the bores 234, into the interface between the cavity generator and the projectile,
pushing the projectile forwardly until it is halted by the forcing cone 204A in the
bore 204. An interface gap is provided between the forward face of the booster cartridge
and the aft face of the cavity generator by suitable means, such as conical ridges
on the booster face.
[0049] Upon ignition of the primer 250, hot gases are provided to ignite the booster charge
252 which in turn vents combustion gas through the bores 254 into the combustion chamber
255. The pressure of the combustion gas in the combustion chamber acts on the aft
face of the differential piston head 216 to displace the piston 214 forwardly, and
through the medium of the liquid propellant and bore 230 to close the snap action
valve 228 to close the bores 226 and isolate the liquid propellant supply system from
the pumping chamber. As the annulus 216A of the head 216 moves off the annulus 202A
of the barrel extension 206, a progressively increasing annular gap or injection port
is thereby provided through which liquid propellant is injected from the pumping chamber
232 into the combustion chamber 255.
[0050] Combustion gas passes into the interface gap between the cavity generator and the
booster and acts on the aft face of the cavity generator to displace the cavity generator
forwardly to close off the bores 234 and through the medium of the liquid propellant
in the bore to displace the sabot with its projectile past the forcing cone 204A.
In due course the assembly of cavity generator, traveling charge of liquid propellant
and sabot and projectile is accelerated forwardly along the gun barrel bore 204.
[0051] When the cavity generator is forward of and clears the bores 234 and 236, liquid
propellant is then pumped through these bores from the pumping chamber into the combustion
chamber which now extends into the aft portion of the bore 204.
[0052] In due course all of the liquid propellant in the combustion chamber 255 and in the
aft end of the gun barrel bore aft of the cavity chamber has combusted and the combustion
gas generated thereby continues to expand and to accelerate the assembly. At this
time the obturating medium is displaced from the bores 258, initially from the shorter,
inner bores and subsequently from the longer outer bores, to permit combustion gas
to flow therethrough and to form a bubble of combustion gas at the forward face of
the cavity generator. This bubble ignites the aft face of the traveling charge of
liquid propellant and develops into a Taylor cavity as previously described.
[0053] FIG. 15 shows a fourth embodiment of this invention. This embodiment is the most
elemental embodiment of this invention comprising two combustion chambers. The system
includes a liquid propellant, stationary combustion chamber and cavity generator and
a liquid propellant, traveling combustion chamber.
[0054] This gun includes a breech 300 to which is secured a gun barrel 302 having a bore
304. The aft end of the breech has an opening 306 which is closed by a gun bolt 308
which is locked and unlocked to the breech by suitable means such as a movable lug
310 journaled to the breech to engage an annular lug 312 integral with the bolt. The
forward end of the bolt 308 is formed as a truncated cone which has a channel 310
cut into it with an under cut 312 to receive the aft end of a "hold-back" or "shot-start"
link 314. The forward end of the link is secured to the aft end of a projectile 316
which is fitted into a sabot 318 which has an annular seal 320.
[0055] An annular combustion chamber 330, coaxial with the gun barrel bore 304, is provided
in the breech. A supply 332 of liquid propellant under pressure is coupled via an
inlet valve 334 and a manifold to a pair of diametrically opposed ignition systems.
Each system includes a unidirectional valve 336 to an ignition chamber 338 which has
a spark plug 340 and an outlet 342 coupled to the combustion chamber. The combustion
chamber has an annular outlet 344 having a conical shape directed into and forwardly
along the gun barrel bore 304.
[0056] A projectile and sabot may be placed on the gun bolt by means of the link 314 and
inserted through the aperture 306 into the gun barrel bore 304. In case it is desired
to withdraw the projectile, as in the case of a misfire, the link 314 permits the
gun bolt to provide this function also. The link may be designed to rupture when the
projectile is subjected to a relatively high pressure, e.g., after ignition of the
liquid propellant in the combustion chamber 330. Alternatively, the link may be designed
to rupture at a relatively low pressure, e.g., upon inletting of liquid propellant
under low pressure into the gun barrel bore from the combustion chamber. In this case,
after rupture of the link, the inletted propellant advances the projectile and sabot
until the sabot is halted by the forcing cone 304a in the bore.
[0057] In a preferred arrangement, an annular valve slide 350 is also provided. This slide
is coaxial with and receives the forward portion of the gun bolt and also forms the
aft wall of the combustion chamber. The slide is normally biased forwardly by a plurality
of springs 352 so that its forwardly projecting lip 354, which forms the aft wall
of an annular valve outlet 344, abuts the forward wall of the outlet to close the
outlet. The springs are disposed in an annular pumping chamber 356 which is coupled
via a variable orifice 358 and a unidirectional valve 360 to a supply 362 of lubricant
under pressure. The chamber 356 is coupled, via an annular row of radial bores 364
through the slide, to an annular groove 366 in the gun bolt.
[0058] When liquid propellant is initially being pumped from the supply 332 into the pair
of ignition chambers 338 and the annular combustion chamber 330, the slide 350 is
in its forwardmost disposition, closing the valve outlet 344 of the combustion chamber.
During this interval the gun bolt may be completing its loading of the projectile
and sabot into the gun barrel bore and locking. When the combustion chamber is full
of liquid propellant under pressure, the liquid pressure forces the slide aftwardly,
against the bias of the springs 352, to open the annular outlet 344 to permit the
flow of liquid propellant from the combustion chamber into the aft portion of the
bore 304 up to the seal 320 on the sabot. This initial aftward movement of the slide
forces some of the lubricant from the annular groove 356 into the interface between
the gun bolt and the slide to provide an initial volume of lubricant, which also serve
as a seal against combustion gas, in the interface. This seal is replenished during
each firing cycle of the gun.
[0059] After the pair of ignition chambered 338, the combustion chamber 330, and the volume
of the gun barrel bore 304 forward of the gun bolt and aft of the seal 320 have been
filled with liquid propellant, the pair of spark plugs 340 are energized to ignite
the liquid propellant in the ignition chambers. The pair of bubbles of combustion
gas respectively enlarge and ignite the liquid propellant in the combustion chamber.
As the gas pressure builds up in the combustion chamber the slide 350 is forced aftwardly
to increase the volume of the combustion chamber from its initial minimum volume to
its maximum volume to slow down the rate of increase in gas pressure. This final aftward
movement of the slide also forces more lubricant from the annular groove 366 into
the interface between the gun bolt and the slide. It will be seen that the seal between
the gun bolt and the slide is thus renewed for each firing of a round. The expanding
combustion gas flows through the valve outlet 344 and into the gun barrel bore both
(i) pushing the volume of liquid propellant therein and thereby the projectile and
sabot forwardly past the forcing cone and (ii) consuming the aft face of that volume
as a Taylor cavity. All of the charge of liquid propellant in the stationary combustion
chamber 330 should be combusted before the traveling charge of liquid propellant in
the gun barrel bore aft of the seal 320 carried by the sabot is ignited so as to control
the peak pressure developed in the combustion system. As the traveling charge progresses
forwardly along the gun barrel bore that portion of the bore in which it is disposed
may be considered to be a combustion chamber, ergo, the traveling charge is disposed
in a traveling combustion chamber.
[0060] As indicated earlier, the link 314 may be made stronger so that the projectile is
thereby held to the gun bolt throughout the period of filling with propellant and
after ignition until some desired pressure, such as 5,000 psi or higher is developed
in the combustion system.
[0061] FIG. 16 shows a fifth embodiment of this invention. This embodiment utilizes a technique
for providing a two phase mixture of droplets of liquid propellant and a gas for the
first stage propulsion. This technique is disclosed in US Patent 4,050,348, issued
September 27, 1977 to A. R. Graham, the disclosure of which is hereby incorporated
by reference.
[0062] The gun system includes a housing 400 which extends forwardly into a gun barrel having
a gun bore 402 and aftwardly into a breech having an opening 404 which is closed by
a gun bolt 406. The gun bolt may have seals and an electrode 408 in an ignitor cavity
as shown in U.S. Patent 3,783,737, issued January 8, 1974 to E. Ashley, the disclosure
of which is hereby incorporated by reference. A conduit 418, having a unidirectional
valve 420, couples a supply 422 of gas, such as nitrogen or air, to the ignitor cavity.
A spring 430 loaded piston 432 operates in the housing as a fill valve to couple a
liquid propellant fill system 434 via a valve 435 and a conduit 436 into the aft end
438 of the gun bore.
[0063] When the gun bolt is withdrawn, an assembly, consisting of a projectile 440 carried
by a sabot 442 and a cavity generator 444 fixed to the projectile by a frangible link
446, may be inserted into the aft end 438 of the bore so that the cavity generator
is aft of the opening 436A of the conduit 436 into the bore and the projectile is
forward thereof. The gun bolt is then inserted to a first position to back up the
cavity generator. The spring loaded piston 432 is moved aftwardly, to open the fill
valve, by applying liquid propellant under pressure from the liquid propellant supply
434. Liquid propellant then flows into the volume between the cavity generator and
the projectile. The ullage air contained therein is compressed and the projectile
urged forwardly until the frangible link is broken. As liquid propellant continues
to enter the volume the projectile moves forwardly until the full metered charge is
entered and the fill valve closes. Aftward movement of the cavity generator is blocked
by the gun bolt. The valve 420 is now opened to admit gas under pressure from the
supply 422 into the igniter cavity and this gas acts on the aft face of the cavity
generator 444 to advance the train of generator, liquid propellant, and projectile
and sabot forwardly until the sabot is halted by the forcing cone 450 in the gun barrel.
When the gas flow pressure reaches a predetermined level, the valve 420 is closed.
A metered volume of liquid propellant is again applied, under pressure greater than
the gas pressure, through the fill valve into the volume aft of the cavity generator.
As the liquid propellant flows into the gas under pressure, it is sheared into droplets.
The gun bolt is then moved forwardly to compress the two phase mixture of gas and
droplets of liquid propellant, and then locked. A voltage is applied to the electrode
408 to ignite the two phase mixture in the ignition cavity and the ballistic cycle
proceeds as discussed in the other embodiments.
1. A gun system comprising:
a gun barrel bore;
a projectile disposed in said bore;
a first charge of liquid propellant disposed in said bore aft of said projectile;
a source of combustion gas disposed to discharge combustion gas into said bore aft
of said first charge;
said system having a mode of operation wherein said source of combustion gas discharges
combustion gas into said bore to initially provide initial acceleration forwardly
along said bore to the combined mass of said projectile and said first charge, and
thereafter to ignite said first charge.
2. A gun system comprising:
a housing;
a gun barrel fixed to said housing and having a bore;
first means serving as a first stationary combustion engine for discharging combustion
gas into an aft portion of said gun barrel bore; and
second means disposed in said gun barrel bore and serving as a second, traveling combustion
engine while traveling forwardly along said gun barrel bore.
3. A gun system, for accelerating a projectile disposed in a gun barrel bore, comprising:
a housing;
a gun barrel fixed to said housing and having a bore with an aft portion;
a source of liquid propellant under pressure;
a combustion engine;
means coupled to said source, said combustion engine and said aft portion of said
gun barrel bore for providing a flow of liquid propellant from said source into said
combustion engine and into said bore aft portion;
means for inserting a projectile into said gun barrel bore forward of said bore aft
portion;
means for closing said gun barrel bore aft of said bore aft portion;
said system having a mode of operation wherein liquid propellant is provided by said
source into said combustion engine and into said bore aft portion, and thereafter
said combustion engine generates combustion gas which it provides into said bore aft
of said aft portion to provide initial acceleration forwardly along said gun barrel
bore to the combined mass of the projectile and the liquid propellant disposed in
said bore aft portion.
4. A gun system, for accelerating a projectile disposed in a gun barrel bore, comprising:
a housing;
a gun barrel fixed to said housing and having a bore;
a source of liquid propellant under pressure;
a first combustion chamber;
a first valve means coupled to and between said source and said first combustion chamber
for providing a passageway for the flow of liquid propellant from said source into
said first chamber;
means for igniting liquid propellant disposed in said first combustion chamber;
second valve means coupled to and between said first consumption chamber and an aft
portion of said gun barrel bore for providing a passageway for the flow of fluid from
said first combustion chamber into said aft portion of said bore;
means for inserting a projectile into said gun barrel bore forward of said aft portion
of said bore and for closing said gun barrel bore aft of said aft portion of said
bore;
said system having a mode of operation wherein liquid propellant initially flows from
said source through said first valve means into said first combustion chamber and
through said second valve means into said bore aft portion, thereafter the liquid
propellant in said first combustion chamber is ignited to generate a flow of combustion
gas through said second valve means to provide an initial acceleration forwardly along
said gun barrel bore of the combined mass of the projectile and the liquid propellant
disclosed in said bore aft portion, and thereafter to ignite the aft portion of the
accelerated liquid propellant.
5. A gun system according to claim 4, further including:
means for supplying sealing material into the interface between said means for closing
said gun barrel bore and said gun barrel bore.
6. A gun system according to claim 5, wherein:
said sealing material supplying means replenishes the supply of sealing material in
said interface during each firing cycle.
7. A gun system according to claim 4 wherein:
said first combustion chamber includes means to vary the volume of said chamber to
and between a minimum volume disposition and a maximum volume disposition.
8. A gun system according to claim 4 wherein:
said flow of combustion gas through said second valve means forms a Taylor cavity
in the aft portion of the accelerated liquid propellant.
9. A gun system according to claim 7 wherein:
said first combustion chamber is disposed in a less than maximum volume disposition
while liquid propellant flows from said source through said first valve means into
said first combustion chamber and through said second valve means into said bore aft
portion; and
said first combustion chamber is disposed into its maximum volume disposition during
ignition of the liquid propellant contained in said first combustion chamber.
10. A gun system according to claim 8 wherein:
said means to vary the volume of said chamber includes a spring biased valve slide
having a surface which forms part of interior surface of said chamber.
11. A gun system, for accelerating a projectile assembly disposed in a gun barrel
bore, comprising in train within said bore:
a projectile assembly;
a traveling charge of liquid propellant;
a cavity generator;
a stationary charge of droplets of liquid propellant and gas; and
means for igniting said stationary charge.
12. A process of accelerating a projectile assembly along a gun barrel bore, comprising:
inserting a projectile assembly followed by a cavity generator into said bore;
inserting a volume of liquid propellant into said bore, captured between said projectile
assembly and said cavity generator;
inserting a volume of gas under pressure into said bore aft of said cavity generator;
inserting a volume of liquid propellant into said volume of gas to provide a volume
of droplets of liquid propellant in said gas; and
igniting said volume of droplets of liquid propellant in said gas.
13. A round of ammunition comprising:
a cartridge case having an aft base and a forward opening;
a projectile disposed in said case closing said opening;
a primer disposed in said base;
a cavity generator disposed between said projectile and said base;
a volume of liquid propellant captured between said projectile and said cavity generator;
a volume of solid propellant disposed between said primer and said cavity generator.
14. A round of ammunition according to claim 13 further including:
a tube fixed to said case and having an open forward end providing said case forward
opening;
said cavity generator, said volume of liquid propellant and said projectile being
disposed in said tube;
said tube having an open aft end exposed to said volume of solid propellant.
15. A round of ammunition according to claim 13 wherein:
said cavity generator has:
a forward facing face;
an aft facing face;
a plurality of annular rows of bores, each bore extending between and opening on said
forward and aft facing faces, each row coaxial with said gun bore, each bore obturated
by a corresponding length of material having a specific density different from the
specific density of the generator, each inner row bore obturating material of shorter
length than the immediately adjacent outer row.
16. A round of ammunition according to claim 13 having a mode of operation wherein:
said primer, when detonated, serves to ignite said volume of solid propellant;
said volume of solid propellant, when ignited to provide combustion gas, serves to
accelerate said cavity generator, said volume of liquid propellant, and said projectile
forwardly;
said cavity generator, during acceleration, serves to pass combustion gas therethrough
to the aft face of said volume of liquid propellant to ignite and to form a Taylor
cavity therein.
17. A gun system for a projectile comprising:
a housing;
a gun barrel fixed to said housing and having an inner gun bore having a gun axis,
a chamber and an aft opening;
an annular regenerative piston journaled for reciprocation along an axis which is
coaxial to said gun axis and having a head with a forward face having a relatively
small transverse area and an aft face having a relatively large transverse area;
a gun bolt journaled for reciprocation, along an axis which is coaxial to said gun
axis, to and between an aft disposition whereat said gun bore aft opening is open,
a forwardmost position whereat any projectile carried by said bolt is disposed within
said gun bore chamber, and an intermediate position whereat said gun bolt closes said
aft opening and is locked with respect to said chamber;
a liquid propellant storage volume defined in part by said piston head forward face;
a combustion chamber defined in part by said piston head aft face;
an injection port intercoupling said storage volume and said combustion chamber;
said piston having an aftmost disposition whereat said injection is closed and the
volume of said combustion chamber is minimized and a forwardmost disposition whereat
said storage volume is minimized and said injection port is open;
means for providing liquid propellant to said storage volume, and to said gun bore
chamber aft of any projectile therein;
means for providing ignition to said combustion chamber;
said system having a mode of operation wherein the functioning of said means for providing
ignition eventuates in the forward movement of said piston and thereby the opening
of said injection port and the progressive reduction in volume of said storage volume
and the flow of liquid propellant from said storage volume both through said injection
port into said combustion chamber and into said chamber; and combustion in said combustion
chamber eventuates in the minimization of said storage volume and the flow of combustion
gas through said injection port into said chamber to ignite and generate a Taylor
cavity in the aft face of the liquid propellant in said chamber aft of the projectile.
18. A gun system comprising:
a housing;
a gun barrel fixed to said housing and having an inner gun bore and an outer annular
face;
a regenerative annular piston disposed coaxially on said gun barrel and journaled
for longitudinal movement to and between an aftmost and a forwardmost disposition;
said piston having a head having:
a forward facing face of relatively smaller transverse area;
an aft facing face of relatively larger transverse area;
an annular inner face disposed to seal upon said outer annular face of said gun barrel
when said piston is in its aftmost disposition and to provide an annular in injection
port when said piston is forward of its aftmost disposition;
a pumping chamber defined in part by said piston head forward face;
a combustion chamber defined in part by said piston head aft face;
a cavity generator disposed in said gun bore having:
a forward facing face;
an aft facing face;
a plurality of annular rows of bores, each bore extending between and opening on said
forward and aft facing faces, each row coaxial with said gun bore, each bore obturated
by a corresponding length of material having a specific density different from the
specific density of the generator, each inner row having bore obturating material
of shorter length than the immediately adjacent outer row;
a first volume of liquid propellant disposed in said pumping chamber;
a projectile disposed in said gun bore forward of said cavity generator;
a second volume of liquid propellant disposed in said gun bore and captured between
said cavity generator and said projectile; and
means to provide an initial supply of combustion gas in said combustion chamber.
said system having a mode of operation wherein:
said provision of an initial supply of combustion gas in said combustion chamber causes
said annular piston to move forwardly to progressively inject liquid propellant from
said pumping chamber through said injection port into said combustion chamber;
combustion gas in said combustion chamber accelerates said cavity generator, said
second volume of liquid propellant and said projectile forwardly;
upon acceleration the obturating material exit their respective bores, the innermost
row opening prior to the next adjacent outer row;
upon the opening of bores in the cavity generator, combustion gas passing forwardly
therethrough to form a Taylor cavity into the aft face of said second volume of liquid
propellant.
19.A system according to claim 18 wherein:
said means to provide an initial supply of combustion gas is a case with a primer
and a booster.