[0001] This invention relates to formulations of agricultural chemicals, and more particularly
to methods of preparing water dispersable granules containing such substances.
[0002] Agricultural chemicals are formulated in a number of ways, e.g. as large granules
(prills) for direct application to soil, pasture or crops, emulsifiable concentrates,
liquid flowable concentrates and wettable powders which are normally diluted with
water for application. Liquid flowables and wettable powders comprise the majority
of the agricultural chemical formulations sold throughout the world. The former are
aqueous suspension and while generally giving satisfactory performance, can settle
out of suspension during storage requiring vigorous mixing to re-suspend. Because
of the high water content (generally around 50%), packaging and freight costs are
increased.
[0003] Wettable powders are generally produced by first blending the technical grade chemical
(which may already be in a finely divided state, e.g. in an air-milled form), with
surfactants (wetting and dispersing agents), fillers and possibly other ingredients.
The mixture is then passed through an air-mill or other suitable milling device to
reduce the size of the additives (and technical chemical if not previously milled)
as well as produce an intimate mixture of the components.
[0004] The resultant wettable powder is generally very bulky and becomes air borne readily.
This can be hazardous to the user in the case of irritant or toxic materials.
[0005] The user of a wettable powder is generally required to observe the following procedures:
[0006] Carefully weight the powder from a bulk container (often a dusty messy operation);
disperse the powder in sufficient water to make a pourable concentrated suspension;
transfer the concentrated suspension to water in an agitated spray tank, and then
rising the suspension container thoroughly and finally clean up and decontaminate
the scoops and balance pan, etc.
[0007] A relatively new concept is water dispersible granules (also known as dry flowables).
These are granular formulations of agricultural chemicals that (when properly formulated),
disperse readily in water and remain in suspension, i.e. perform as well as liquid
flowables and wettable powders when prepared for spray application to soil or plants.
This concept is being developed rapidly by agricultural chemical formulators especially
in the U.S.A. and Europe. It is applicable generally to solid chemicals of low solubility
as distinct from liquid or readily soluble chemicals. However, this invention also
relates to dry flowable formulations of the latter type.
[0008] The usual method of producing "dry flowables" is to convert the technical chemical
to a wettable powder type formulation in the first instance.
[0009] This involves blending and milling the ingredients of the formulation irrespective
of whether the technical chemical has been previously milled, e.g. by air-milling.
The resultant powder is then converted to a granule by agglomeration using a pan-granulator
or similar device using water or water containing an adhesive. This is a rather crude
process and control of granule size is difficult to achieve. However, it seems to
be the method most widely used at present.
[0010] DE-A-2162353 discloses a process for the manufacture of enzymatic compositions in
spherical form which are to be used in detergent compositions and which have an increased
stability upon storage and on exposure to oxidizing agents. The process comprises
mixing the normally solid, but water-soluble or at least readily water-dispersible
enzyme with a normally solid surfactant to form a homogeneous mixture thereof, making
the mixture plastic, extruding the worked mixture through small openings and rolling
a bed of the extrusions in frictional contact with surfaces to rub off portions thereof
until rounded particles of spherical shape are obtained.
[0011] It is the object of said prior art process to avoid high temperatures or the contact
of the enzymes with an alkaline or oxidizing aqueous medium, which have adverse effects
on enzymatic activity. Since enzymes are inherently water-dispersible, preparing water
suspensible granules of otherwise insoluble or non-wettable solids is not an object
of the prior art process.
[0012] Making agricultural chemicals water-dispersible is, however, the main object of the
production of "dry flowables".
[0013] It is the object of the present invention to provide a process for the preparation
of water dispersible granules containing a usually solid, water-insoluble agricultural
chemical as active ingredient ("dry flowables"), which process leads to granules of
a more uniform size and of a better water suspensibility than can be achieved by the
conventional pan granulation process.
[0014] This object is achieved by a process for the preparation of water dispersible granules
containing an agricultural chemical as active ingredient, said active ingredient being
selected from herbicides and/or fungicides and/or insecticides, comprising mixing
the desired ingredients comprising an active ingredient component of at least one
agricultural chemical and a surfactant component in the presence of water to form
an extrudable wet mix, extruding the wet mix and then rolling the wet extrusions in
a rotating bowl type apparatus for a period of at least 30 s with the drum rotating
at a speed in the range of from 1 to 100 rpm to break down said extrusions to form
granules, and optionally drying the granules.
[0015] In accordance with the invention it has surprisingly been found that extrusions which
will have a diameter dependent upon the orifice in the extruder, but varying considerably
in length, when rolled in a suitable rolling apparatus, break down into discrete sections
which surprisingly are of a substantially uniform length.
[0016] The ingredients of the granule are first formed into extrudable form. The ingredients
will generally comprise one or more active agricultural chemical components which
may be liquid or solid at ambient temperature and either of an insoluble or water
soluble type.
[0017] Typically the active chemical component comprises from 1 to 99% and preferably from
20 to 95% by weight of the dry weight of the composition.
[0018] The process of the invention may be performed using a wide range of agricultural
chemicals as active ingredients selected from herbicides, fungicides and insecticides.
[0019] Examples of herbicidal active ingredients may be selected from one or more of: benzo-2,1,3-thiadiazine-4-one-2,2-dioxides
and such as bentazon; hormone herbicides such as MCPA, dichlorprop, MCPB and mecoprop;
3-[4-(4-halophenoxy)phenyl]-1,1-dialkylureas such as chloroxuron; dinitrophenols and
their derivatives, for example, DNOC, dinotreb and dinoseb; dinitroaniline herbicides
such as dinitramine, nitralin and trifluralin; phenylurea herbicides such diuron and
fluometuron; phenylcarbamoylphenylcarbamates such phenmedipham and desmedipham; 2-phenylpyridazin-3-ones
such as as pyrazon; uracil herbicides such as lenacil, bromacil and terbacil; triazene
herbicides such as atrazine, simazine and aziproptryne; 1-alkoxy-2-alkyl-3-phenylurea
herbicides such as linuron, monolinuron and chlorobromuron; pyridine herbicides such
as clopyralid and picloram; 1,2,4-triazin-5-one herbicides such as metamitron and
metribuzin; benzoic acid herbicides such as 2,3,6-TBA, dicamba and chloramben; anilide
herbicides such as balachlor, alachlor, propachlor and propanil; dihalobenzonitrile
herbicides such as dichlobenil, bromoxynil and ioxynil; haloalkanoic herbicides such
as dalapon and TCA; diphenylether herbicides such as fluorodifen and bifenox; N-(heteroarylaminocarbonyl)-benzenesulphonamides
such as DPX 4189; Aryloxyphenoxypropionate herbicides such as fluazifop and diclofop;
cyclohexane-1-3-dione derivatives such as alkoxydim-sodium and tralkoxydim; bipryidylium
herbicides such as paraquat and diquat; organoarsenical herbicides such as MSMA; amino
acid herbicides such as glyphosate; and other herbicides such as dipenamid and naptalam.
[0020] Preferred herbicides include diuron, atrazine, simazine, cyanazine, oryzalin, fluometuron,
methazole, metoxuron and hexazinone.
[0021] Examples of fungicides include imazalil, benomyl, carbendazim (BCM), thiophanate-methyl,
captafol, folpet, captan, sulphur, carbamates, dithiocarbamates, phenyl-tin compounds,
carbathiins, dicarboximides (including iprodione, vinclozolin, procymidone), copper
oxychloride, triforine, dodemorph, tridemorph, dithianon, pyrazophos, binapacryl,
quinomethionate, panoctine, furalaxyl, aluminium tris(ethylphosphonate), cymoxanil,
ethirimol, dimethirimol, fenarimol, fenpropidin, fenpropimorph, propiconazole, bupirimate,
metalaxyl, ofurace, benalaxyl, oxadixyl, chlorothalonil, metaxanine, triazole derivatives
such as triadimefon, triadimenol, diclobutrazol, flutriafol and penconazole and ergosterol-synthesis
inhibitig fungicides.
[0022] Preferred fungicides for use as an active ingredient may include captan, thiram,
mancozeb, dichlofluanid and metiram.
[0023] Examples of insecticides which may be used as an active ingredient may include pyrethroids
such as cypermethrin organophosphorus insecticides, pirimor croneton, dimethoate,
metasystox and formethion.
[0024] In addition to the active ingredient component the ingredients include a surfactant
component and optionally other components such as a filler component to provide the
desired active ingredient content and/or a binding agent.
[0025] The term surfactant is used in the broad sense to include materials which may be
referred to as emulsifying agents, dispersing agents and wetting agents and the surfactant
component may comprise one or more surfactants selected from the anionic, cationic
and nonionic type.
[0026] Examples of surfactants of the anionic type include soaps, salts of aliphatic monoesters
of sulphuric acid such as sodium lauryl sulphate, salts of sulphonated aromatic compounds,
for example sodium dodecylbenzenesulphonate, sodium, calcium or ammonium lignosulphonate
or butylnaphthalene sulphonate, and a mixture of the sodium salts of diisopropyl-
and triiso-propylnapthalene sulphonates. Suitable agents of the non-ionic type include,
for example, the condensation products of ethylene oxide with fatty alcohols such
as oleyl alcohol or cetyl alcohol, or with alkyl phenols such as octyl phenol, nonyl
phenol and octyl cresol. Other non-ionic agents are the partial esters with ethylene
oxide and the lecithins and phosphoxylated surfactants such as phosphorylated ethylene
oxide/propylene oxide block copolymer and ethyoxylated and phorphorylated stryryl
substituted phenol.
[0027] Preferably the surfactant component will comprise at least one wetting agent such
as those selected from alkyl naphthalene sulfonates, phosphate esters, sulphosuccinates
and nonionics such as tridecyl alcohol ethoxylate; and/or at least one dispersing
agent such as those selected from the group of napthalene condensates, lignosulfonates,
polyacrylates and phosphate esters.
[0028] Typically the total surfactant component will comprise from 0.1 to 25% and preferably
from 1 to 15% by weight of the dry weight of the composition.
[0029] A variety of fillers may be used in water dispersible granule compositions. Examples
of fillers include: minera earths and clays such as, for example, kaolin, bentonite,
kieselguhr, Fuller's earth, Attaclay, diatomaceous earth, bole, loess, talc, chalk,
dolomite, limestone, lime, calcium carbonate, powdered magnesia, magnesium oxide,
magnesium sulfate, sodium chloride, gypsum, calcium sulfate, pyrophyllite, silicic
acid, silicates and silica gels; fertilizers such as, for example, ammonium sulfate,
ammonium phosphate, ammonium nitrate and urea; natural products of vegetable origin
such as, for example, grain meals and flours, bark meals, wood meals, nutshell meals
and cellulosic powders; and synthetic polymeric materials such as, for example, ground
or powdered plastics and resins.
[0030] Where used the filler component typically comprises from 1 to 99% and preferably
from 5 to 80% by weight of the total granule composition. Optionally, a binding agent
may also be incorporated in the granule composition. Suitable binding agents may include,
for example, synthetic and natural gums, synthetic polymers such as poly vinyl acetate
and cellulose derivatives such as methyl cellulose.
[0031] We have found that the rate of dispersion of water dispersible granule products is
improved by wet-mixing the ingredients and preferably the mixing step is carried out
to form an extrudable wet mix which has dough-like consistency, that is a consistency
analogous to a stiff dough produced in the bread making process. Such a dough like
consistency may be provided by thorough mixing or kneading using a mixing apparatus
such as pug mill, double shafted auger or an extrusion apparatus may be adapted to
provide suitable mixing.
[0032] The water is present in the wet mixing step of the process in a controlled amount
such that there is sufficient water to mobilise the surfactant component and enable
the mixture to be formed into granules by extrusion but insufficient to cause the
granules to stick together and agglomerate once formed. Although the quantity of water
used in a given formulation will vary it will generally be in the range of from 5
to 50 litres (preferably from 10 to 30 litres) of water per 100 kg of dry mix.
[0033] The order of addition and mixing of the granule ingredients is not narrowly critical.
In one embodiment, for example, the dry ingredients are blended and the composition
is then mixed while water is added. The water may, for example be added as a fine
spray and in one embodiment one of more surfactants are added as an aqueous solution
to a dry mix of the other components. The use of the above described wet mixing process
further has the advantage of allowing the use of solid technical grade surfactants
without the need to finely grind such surfactants as is generally necessary in prior
art processes.
[0034] Materials used in the process of the invention may be in a finely divided form, preferably
in an air-milled form which is generally the form of technical grade chemicals supplied
by manufacturers.
[0035] After thorough mixing or after otherwise putting the mix into a form suitable for
extrusion, extrusion takes place through suitable orifices. The size of the granules
will depend upon the size of the orifices and the extruder may thus be fitted with
a mesh or die selected to provide a desired size of granule. Preferably extrusion
orifices will be chosen to provide extrusions between 300 and 1000 µm in diameter.
The extrusions can vary considerably in length, e.g. up to 8 cm or more long.
[0036] After extruding the wet mix the wet extrusions are broken down by rolling in a tumbling
action. In this specification the term rolling is used to means causing the extrusions
to roll or tumble against each other or a fixed or moving surface. The rolling motion
causes the extrusions to break down into discrete sections of a length generally not
exceeding three times their diameter. The rolling process also rounds off the granules
to some extent. The rolling process is carried out on a commercial scale in a rotating
bowl apparatus, which causes the extrusions to break down into discrete sections which
in turn are rounded to some extent by the rolling process.
[0037] Product recoveries where in excess of 95% by weight of product comprises particles
within the preferred size range can generally be achieved using the process of the
present invention without size screening. This is considerably greater than can be
obtained when using a pan granulation method.
[0038] Preferably at least 95% by weight of the composition will comprise granules of size
such that they pass through a 1700 µm sieve but are retained on a 300 µm sieve. In
many cases it is possible to achieve over 99% of particles in this size range.
[0039] The rolling process may be done as a batch step or as part of continuous process
in which extrusions are constantly fed from the extruder into the rolling apparatus
and granular product is constantly delivered from the rolling apparatus.
[0040] It will be evident to those skilled in the art that one significant advantage of
the process of the present invention is that the extrusions are not reduced (e.g.
by cutting) to granules as they exit the extruder. This means that the rate of extrusion
is not limited by the rate at which the extrusions can be broken down into granules
and high extrusion rates can be used. This results in the process of the present invention
being significantly more cost-effective than prior art extrusion processes for producing
water dispersible granules.
[0041] The rate of processing of the extrusions will of course depend on many factors such
as the consistency of extrusions, size of the rolling apparatus, rate of rotation
and loading of the rolling apparatus. However, without undue experimentation a suitable
product may be produced by rolling extrusions for periods in the range of from at
least 30 seconds to 1 hour in the rolling apparatus although longer or shorter times
may be used if desired. We have found it convenient to roll the extrusions for periods
in the range of from 1 to 5 minutes.
[0042] The rate of rotation of the rolling apparatus is not narrowly critical. Rotation
rates are from 1 to 100 rpm and preferably from 10 to 40 rpm.
[0043] The rolled granules are preferably dried. With some formulations the granules may
be dried by allowing them to stand, however rapid or forced drying is generally preferred.
Drying can, for example, be carried out by heating the granules on trays or in a fluidised
bed dryer. The drying process will preferably remove as much water as possible in
order to reduce weight and to provide good stability to the granules while still in
a dry flowable state. Most preferably the granule will be dried to less than 0.5%
as weight loss on complete drying.
[0044] The process of the invention considerably reduces the amount of oversized and undersized
material which must be recycled. Fine particles and fragments which may be produced
on extrusion are generally incorporated into the granules during tumbling. Consequently
the granules composition is essentially dust free.
[0045] As granules may be prepared having uniform dimensions and density quantities for
end use can be conveniently and accurately measured by volume. We have found that
the granule composition produced by the above process have a lower tendency to powder
and form dust than granules prepared by conventional processes such as pan-granulation
while also having dispersibility properties which are typically superior.
[0046] The invention is now illustrated by but in no way limited to the following examples.
Example 1
[0047] The following dry ingredients are weighed into a ribbon or other suitable blender
fitted with a close fitting lid, and are blended for 30 seconds:
99.5% AI technical grade simazine in air milled form as supplied - 90.453 kg.
Fine Kaolin 'Koclay GM40' (filler) - 1.547 kg.
[0048] The following surfactant solution is then applied via a pressure vessel through spray
nozzles mounted within the blender:
Morwet 'D-425' (dispersing agent) naphthalene formaldehyde condensate, sodium salt
6 kg; and Morwet 'EFW', (wetting agent) sulfated alkyl carboxylate and alkyl naphthalene
sulfonate, sodium salt 1.5 kg, dissolved in 15 kg of water.
[0049] The wet mixture is blended for 2 minutes after this solution has been applied and
is then transferred to a storage hopper fitted with a variable speed auger discharge.
[0050] The blended mixture is then extruded (manesty rotorgran) through a 30 x 31 g, 530
µm aperature mesh at a rate close to maximum machine load. This results in further
intimate mixing of ingredients, formation of a dough and extrusion of same through
the mesh.
[0051] The extrusions so formed are rolled in an open-mouth bowl for approx. 3 minutes during
which time they break down into discrete granules and develop a reasonably smooth
appearance. Granules are dried to a residual moisture content of 0.5% as loss on complete
drying.
[0052] The dried product is screened and the very small amount of mainly undersized product
so removed is returned to the primary blender for re-processing with a subsequent
batch.
Example 2
[0053] A commercially available water-dispersible granule formulation was obtained and found
to have the following physical properties.
Sieve analysis:-
- Retained on 300 µm
- 10.1%
- Retained on 150 µm
- 70.76%
- Retained on 106 µm
- 87.17%
[0054] The moisture content of the granules was 1.7%.
[0055] The granules were broken down and treated as follows:
[0056] The material from the commercially available granules was weighed and blended for
2 minutes with about 32% water (dry weight basis). The blended mixture was extruded
(manesty rotogram) through a 744 µm screen of 94% open area (34 mesh, 30 gauge) and
the extrusions rolled in an open-mouth bowl for approximately 3 minutes. The granules
so produced were dried to a residual moisture content of about 0.5% as loss on complete
drying. The suspensibility of the original commercial product was compared with the
product reconstituted in accordance with the invention as described above.

[0057] The dispersion time of the formulations was found to be as follows:-
- Commercial product
- >1 minute
- Reconstituted product
- 30 seconds
[0058] The above clearly demonstrates the advantage of the present invention in providing
products of superior suspensibility and more rapid dispersion time when compared with
products made by presently used granulation techniques.
Example 3
[0059] The process of Example 1 was repeated using the following components expressed as
weight percent based on product dried to 0.5% w/w water.
- Active Ingredient (AI)
- 81.05
- Surfactant component:
- "Marasperse" N-22#
- 8.0
- "Agrilan" DG 113*
- 2.0
- Kaolin clay
- 8.45
[0060] The components were dry-mixed and then blended with water the total amount of water
being controlled to provide a dough like consistency in the wet mixture prior to extrusion.
# A sodium lignosulphate dispersant ex Reed Lignin.
* A nonionic wetting agent supplied by Lankro Chemicals Limited.
Example 4
[0061] Compositions were prepared according to the procedure of Example 3 using the following
active ingredient component with components used in the stated percent by weight of
dry ingredients.

1. A process for the preparation of water dispersible granules containing an agricultural
chemical as active ingredient, said active ingredient being selected from herbicides
and/or fungicides and/or insecticides, comprising mixing the desired ingredients comprising
an active ingredient component of at least one agricultural chemical and a surfactant
component in the presence of water to form an extrudable wet mix, extruding the wet
mix and then rolling the wet extrusions in a rotating bowl type apparatus for a period
of at least 30 s with the drum rotating at a speed in the range of from 1 to 100 rpm
to break down said extrusions to form granules, and optionally drying the granules.
2. A process according to claim 1 wherein the active ingredient component comprises
from 1 to 99% by weight of the dry weight of the composition, and the surfactant component
comprises from 0.1 to 20% by weight of the dry weight of the composition.
3. A process according to claim 1 or 2 wherein the ingredients comprise a filler present
in an amount of from 1 to 99% by weight of the total composition.
4. A process according to any of claims 1 to 3 wherein the ingredients are wet-mixed
to form an extrudable wet mix of dough-like consistency.
5. A process according to any of claims 1 to 4 wherein the water is present in the
wet mix in sufficient quantity to mobilize the surfactant component and enable granule
formation by extrusion but insufficient to cause the granules to agglomerate once
formed.
6. A process according to any of claims 1 to 5 wherein water is present in the wet
mixing stage of the process in a ratio of from 10 to 30 litres per 100 kg of dry mix.
7. A process according to any of claims 1 to 6 wherein the extruding step comprises
extruding the wet mix through orifices to provide extrusions of a diameter in the
range of between 300 and 1000 µm.
8. A process according to any of claims 1 to 7 wherein the extrusions are rolled to
break down the extrusions to a length no more than three times the diameter.
9. A process according to any of claims 1 to 8 wherein at least 95% by weight of the
granule composition comprises granules of a size which pass through a 1700 µm sieve
but are retained on a 300 µm sieve.
10. A process for the preparation of an aqueous agrochemical formulation comprising
dispersing the granules prepared in accordance with the process of any one of claims
1 to 9 in water to provide a suspension of the active ingredient.
1. Verfahren zur Herstellung von wasserdispergierbaren Granalien, die als Wirkstoff
eine landwirtschaftliche Chemikalie enthalten, wobei der genannte Wirkstoff ausgewählt
ist aus Herbiziden und/oder Fungiziden und/oder Insektiziden, bei dem man die gewünschten
Bestandteile, die einen Wirkstoff aus wenigstens einer landwirtschaftlichen Chemikalie
und eine Tensidkomponente umfassen, in Gegenwart von Wasser mischt, um eine extrudierbare
Naßmischung zu bilden, die Naßmischung extrudiert und die nassen Extrudate in einer
Vorrichtung vom Drehschüsseltyp für einen Zeitraum von wenigstens 30 s rollt, wobei
die Trommel mit einer Geschwindigkeit im Bereich von 1 bis 100 U/min rotiert, um die
Extrudate unter Bildung von Granalien zu brechen, sowie gegebenenfalls die Granalien
trocknet.
2. Verfahren nach Anspruch 1, bei dem die Wirkstoffkomponente von 1 bis 99 Gew.-%
des Trockengewichts der Zusammensetzung bildet und die Tensidkomponente von 0.1 bis
20 Gew.-% des Trockengewichts der Zusammensetzung bildet.
3. Verfahren nach Anspruch 1 oder 2, bei dem die Bestandteile einen Füllstoff umfassen,
der in einer Menge von 1 bis 99 Gew.-% der Gesamtzusammensetzung vorhanden ist.
4. Verfahren nach irgendeinem der Ansprüche 1 bis 3, bei dem die Bestandteile so naßgemischt
werden, daß eine extrudierbare Naßmischung von teigähnlicher Konsistenz gebildet wird.
5. Verfahren nach irgendeinem der Ansprüche 1 bis 4, bei dem das Wasser in der Naßmischung
in einer Menge vorhanden ist, die ausreicht, die Tensidkomponente zu mobilisieren
und eine Granalienbildung durch Extrusion zu ermöglichen, jedoch nicht ausreicht,
eine Agglomeration einmal gebildeter Granalien zu bewirken.
6. Verfahren nach irgendeinem der Ansprüche 1 bis 5, bei dem das Wasser in der Naßmischstufe
des Verfahrens in einem Verhältnis von 10 bis 30 1 pro 100 kg der Trockenmischung
vorhanden ist.
7. Verfahren nach irgendeinem der Ansprüche 1 bis 6, bei dem die Extrudierstufe das
Extrudieren der Naßmischung durch solche Öffnungen umfaßt, daß Extrudate mit einem
Durchmesser im Bereich zwischen 300 und 1000 µm erzeugt werden.
8. Verfahren nach irgendeinem der Ansprüche 1 bis 7, bei dem die Extrudate so gerollt
werden, daß sie auf eine Länge von nicht mehr als der dreifache Durchmesser gebrochen
werden.
9. Verfahren nach irgendeinem der Ansprüche 1 bis 8, bei dem wenigstens 95 Gew.-%
der Ganulatzusammensetzung Granalien einer Größe umfassen, die durch ein 1700 µm -
Sieb hindurchgehen, jedoch von einem 300 µm - Sieb zurückgehalten werden.
10. Verfahren zur Herstellung einer wäßrigen Formulierung von landwirtschaftlichen
Chemikalien, daß die Dispergierung der nach dem Verfahren nach irgendeinem der Ansprüche
1 bis 9 hergestellten Granalien in Wasser umfaßt, um eine Suspension des Wirkstoffs
zu erzeugen.
1. Procédé de préparation de granules dispersables dans l'eau, contenant comme ingrédient
actif un agent chimique pour l'agriculture, ledit ingrédient actif étant choisi entre
des herbicide et/ou des fongicides et/ou des insecticides, qui consiste à mélanger
les ingrédients désirés comprenant un ingrédient actif composant d'au moins un produit
chimique destiné à l'agriculture et un agent surfactif en présence d'eau pour former
un mélange humide extrudable, à extruder le mélange humide, puis à rouler les corps
extrudés humides dans un appareil du type à bol rotatif pendant une période d'au moins
30 secondes, le tambour tournant à une vitesse comprise dans la plage de 1 à 100 tr/min
pour disloquer les corps extrudés de manière à former des granules, et à titre facultatif,
à sécher les granules.
2. Procédé suivant la revendication 1, dans lequel l'ingrédient actif constitue 1
à 99% en poids de la composition sur base sèche, et le composant surfactif constitue
0,1 à 20% en poids de la composition sur base sèche.
3. Procédé suivant la revendication 1 ou 2, dans lequel les ingrédients comprennent
une charge présente en une quantité de 1 à 99% en poids de la composition totale.
4. Procédé suivant l'une quelconque des revendications 1 à 3, dans lequel les ingrédients
sont mélangés à l'état humide pour former un mélange humide extrudable ayant la consistance
d'une pâte.
5. Procédé suivant l'une quelconque des revendications 1 à 4, dans lequel l'eau est
présente dans le mélange humide en une quantité suffisante pour mobilise le composant
surfactif et pour permettre la formation de granules par extrusion mais insuffisante
pour que les granules puissent s'agglomérer une fois formés.
6. Procédé suivant l'une quelconque des revendications 1 à 5, dans lequel de l'eau
est présente au stade de mélange à l'état humide du procédé dans une proportion de
10 à 30 litres d'eau pour 100 kg de mélange sec.
7. Procédé suivant l'une quelconque des revendications 1 à 6, dans lequel l'étape
d'extrusion consiste à extruder le mélange humide à travers des orifices pour produire
des corps extrudés dont le diamètre se situe dans la plage de 300 à 1000 µm.
8. Procédé suivant l'une quelconque des revendications 1 à 7, dans lequel les corps
extrudés sont roulés en vue de leur fragmentation jusqu'à une longueur ne dépassant
pas trois fois le diamètre.
9. Procédé suivant l'une quelconque des revendications 1 à 8, dans lequel au moins
95% en poids de la composition des granules sont constitués de granule de diamètre
traversant un tamis de 1700 µm mais retenus sur un tamis de 300 µm.
10. Procédé de préparation d'une formulation aqueuse agrochimique, qui consiste à
disperser les granules préparés conformément au procédé suivant l'une quelconque des
revendications 1 à 9 dans l'eau pour former une suspension de l'ingrédient actif.