[0001] The present invention relates to a leak indicator for a gas filled plant, said leak
indicator being of the Bourdon-tube kind, where the Bourdon-tube is filled with a
gas which has the same properties as the gas surrounding the Bourdon-tube, and is
in a sealed state, with the nominal gas pressure in the plant deviating from the ambient
atmospheric pressure in the plant.
[0002] A leak indicator is previously known which is mounted inside one of the applicant's
plants for compact, gas filled high voltage switches with the utilized gas being SF₆.
The leak indicator may be red through a window in the incapsulation of the plant.
The known indicator 1, shown in Figure 1, has a graduation with three zones, a green
zone 2 indicating correct pressure, a red zone 3 indicating a leak in the plant, and
a white zone 4 bordering said green zone and indicating a fault of the indicator.
[0003] The leak indicator is compensated for tempeature by the fact that the Bourdon-tube
(not shown) of the indicator is filled with the same kind of gas as the gas used in
the plant.
[0004] Normally, a decrease of temperature would result in a lower pressure inside the incapsulation
of the plant, in the same manner as an increase of temperature would cause an increase
of pressure. The leak indicator is, however, unaffected by such variations, and will
only indicate decreasing pressure inside the incapsulation due to SF₆-gas leaking
to the surroundings.
[0005] The position of the indicator marker in case of normal operation is on the left hand
side of the green zone, close to the white zone, as indicated by dot-dash-arrow 5′.
In case of a defect, e.g. a gas leak from the incapsulation of the plant, marker 5
will move towards red zone 3. In case of a defect of the indicator per se, i.e. a
leak of the Bourdon- tube, marker 5 will move across to white zone 4.
[0006] The known leak indicator comprises a manometer operating with a sealed Bourdon-tube.
The Bourdon tube is filled with SF₆ gas at a nominal pressure of 1.4 bar abs. at 20°C.
[0007] The nominal pressure inside the encapsulation of the compact plant is 1.2 bar abs.
at 20°C. Thus, the indicator which is placed inside the encapsulation will under normal
conditions show an overpressure of 0.2 bar (green zone). In case of a leak the pressure
inside the encapsulation will drop towards atmospheric pressure. Indicator marker
5 will consequently move towards red zone 3 (in accordance with a differential pressure
of 0.4 bar between the pressure in the indicator and the pressure in the encapsulation).
A leak in the indicator (Bourdon tube) will equalize the pressure between indicator
and encapsulation, and the indicator marker will move towards white zone 4.
[0008] Temperature compensation is, as mentioned, automatically achieved by this concept.
A change of temperature will cause the same change of pressure inside and outside
the Bourdon tube. This means that the differens of pressure inside the Bourdon tube
and the pressure inside the encapsulation will stay constant, and so the position
of indicator marker 5 will remain constant, independently of operation temperature.
This method provides an exceptionally simple and reliable control of the pressure
inside the encapsulation. The advantage of this known leak indicator will be especially
obvious when compared to other instrumentation used by producers of SF₆ compact plants.
[0009] The known concept shown in Figure 1 was used for some time for the applicant's SF₆
plant for compact gas filled high voltage switches with voltage levels of 12 and 24
kV.
[0010] A commonly known method for measuring the SF₆ pressure inside a plant encapsulation
is utilization of a pressure gauge is provided externally on the encapsulation.
[0011] This known concept,however, shows some weak points, as it is influenced by differencies
of temperature inside and outside the encapsulation and by atmospheric pressure differencies.
[0012] Changes of temperature and atmospheric pressure may cause pressure differencies in
the encapsulation of several tenths of a bar. For this reason it is necessary to use
graphs showing the SF₆ pressure inside the encapsulation as a function of temperature
and atmospheric pressure, such graphs commonly being shown on a signboard which is
placed close to the manometer. Correct indication of pressure, however, can only be
achieved if the temperature of the SF₆ gas is known, but this is an information commonly
not available. Dependent on the electrical load on the plant, and ambient conditions
the temperature of the SF₆ gas will be highly variable, and may be much different
from the external ambient temperature. Precise readings of the manometer are, thus,
difficult, especially considering the fact that the nominal difference of pressure
inside the encapsulation and outside is only in the order of 0.2 bar.
[0013] Basically, a user of a SF₆-plant is not interested in the pressure inside the encapsulation
and how it varies dependent on the load on the plant, temperature, and atmospheric
conditions. The only information relevant to the user is whether the encapsulation
is tight or not. Utilization of a leak indication as mentioned above in connection
with Figure 1 will provide the user with a quite unambiguous answer to that question.
It was, however, desirable to provide remote transmission of the measurements of a
manometer or a leak indicator, and, thus, to provide a mechanically more simple leak
indicator than those previously known.
[0014] To this end, the free end of the closed Bourdon tube is arranged to influence, in
a manner known per se, a switch means, preferably a multi-step switch with at least
two terminals, and that the leak indicator may be supplied with voltage directly
from the plant, irrespective of direction of supply to the plant, as a first terminal
of the switch means may be voltage connected capacitively to a high voltage bushing
in the plant, and a second terminal may be connected with the first clamp of a voltage
indicator, the second clamp of said voltage indicator being connected to earth, and
with contact between said first and second terminals in a normal plant condition,
but with no contact between terminals in case of a deviation from the normal state.
[0015] Further characterizing features of the leak indicator mentioned above will appear
from the following claims as well as from the following disclosure with reference
to enclosed drawings.
Figure 1 shows a known leak indicator.
Figure 2 illustrates a completely mounted leak indicator according to the invention.
Figures 3 and 4 show a side elevation, and an end view, respectively of the leak indicator
according to the invention.
Figure 5 illustrates the functional concept of the leak indicator according to the
invention.
Figure 6 shows a wiring diagram for testing in connection with leak indicator of Figures
2-4 according to the invention.
Figure 7 is a diagrammatic illustration of the principle for capacitive voltage switch
off.
[0016] The indicator function proper is based on a manometer principle with a Bourdon tube
6 actuating a switch 7, via a flexible coupling 8, as will appear from Figure 4, where
the free end 6′ of the Bourdon tube is conencted with an end of flexible coupling
8, whereas the other end of the flexible coupling is connected with a shift arm 7′
on switch 7.
[0017] Because the indicator must be temperature compensated, as mentioned above, it is
placed inside the plant, as will appear from Figures 2 and 3. The Bourdon tube activates
switch 7, as shown in Figure 4. Switch 7 may be a multi-step switch, but in the shown
embodiment it is a three-step switch with a central position and two extreme positions,
as indicated by designations I, 0, and II at the right hand side in Figure 4. From
step switch 7 wiring 9 is extended through a seal 10, e.g. silicone matter, to the
outside, providing a possibility for external testing and control.
[0018] Bourdon-tube 6 has a defined volume which is filled with SF₆ gas at 20°C to an overpressure
of 0.4 bar. The Bourdon tube is provided inside the plant, generally designated 11,
which defines a SF₆ gas chamber with chamber 11 filled with SF₆ gas at 20°C to an
overpressure of 0.2 bar. The indicator will, thus, indicate a differential pressure
of 0.4 minus 0.2 bar, i. e. 0.2 bar, independently of temperature and pressure variations
in the plant. In Figure 2 reference number 12 designates an enclosure, preferably
made of steel, for plant 11. Reference number 13 indicates air at atmospheric pressure
and, thus, the space outside the enclosure of the plant. In order to ensure good sealing
between plant chamber 11 and the outside 13 of the enclosure a seal means, e.g. an
O-ring 14 is suitably provided on plant side 11, with said seal means 14 forming a
gas tight seal against the surroundings 13 when a nut 15 is tightened on a mantle
screw 16 and in contact with the outside of enclosure 12.
[0019] With reference to Figure 4, it will be understood that switch 7 will have its shift
arm 7′ in position "0" in case of normal operation. In case of a defect, i. e. a
leak, in plant 11 the overpressure in the plant will disappear, and the differential
pressure between pressure in the Bourdon tube and in the plant will increase towards
0.4 bar. The Bourdon tube will then seek to "straighten" and will, thus, cause shift
arm 7′ to move to position "I". In case of a defect, i.e. a leak in the indicator
proper (Bourdon tube), the differential pressure between pressure in the Bourdon tube
and in the plant will disappear, and end 6′ of Bourdon tube 6 will move downwards
in Figure 4. This will cause shift arm 7′ to move into position "II
[0020] The functional principle of switch 7 will be briefly disclosed with reference to
Figure 5. During normal operation switch 7′ is in position 0, as shown in Figure 5.
In case of said defect of the plant the differential pressure between pressure in
the Bourdon tube 6 and in the plant will increase towards 0.4 bar in the shown embodiment,
so that arm 7′ moves to position I. If switch 7 is incorporated in a circuit which
is driven by an external feed source 17, e. g. an alternating voltage, and an indicator,
e.g. a lamp 18 or, e.g. a voltmeter, lamp 18 will turn off when shift arm 7′ reaches
terminal I to indicate that normal conditions no longer prevail. If desired, an alarm
might, thus, be given if lamp 18 is, e.g. replaced by an alarm device which is activated
when voltage disappears.
[0021] In a corresponding manner shift arm 7′ will move to position II in case of a leak
in the Bourdon tube, the differential pressure between the pressure in Bourdon tube
6 and plant 11, thus, disappearing. Lamp 18 will turn off or an alarm will be given,
indicating a deviation from the normal condition.
[0022] If a leak control does not lead to detection of voltage or if an infinitely large
resistance is measured at clamping points 19, 20 in Figure 5, there is probably a
leak in the plant, and a representative of the manufacturer's must be fetched. The
user of the plant should normally do nothing with the plant, apart from seeing to
it that the plant is in a normal condition, and summoning assistance if there is a
deviation from the normal conditions.
[0023] Before the plant is possibly turned off, the leak indicator proper is tested, so
that the user may ascertain whether it is a defect of the Boudon tube 6 that caused
the fault indication. If such a defect exists shift arm 7′ will be in position II,
and the representative from the factory will make a check by arranging a short circuit
23 between terminals 21 and 22 representing switch terminals 0 and II, respectively.
If lamp 18 lights, this indicates that there is a defect in the leak indicator proper.
If lamp 18 still does not light it means that shift arm 7′ is in position I, ascertaining
that there is a leak in the plant proper or a so called tank leak.
[0024] In the concept indicated in Figure 5 power source 17 may, if desired by replaced
by supply from the network. Figure 6 illustrates the principle of the possibility
of checking whether the enclosure is tight, which may be done by the aid of a voltmeter
when the plant is in operation, or by the aid of an ohmmeter when the plant is without
voltage. The indicator also permits Ohm testing when there is a voltage on the plant.
[0025] The compact plant is commonly provided with test points for capacitive voltage testing
at the high voltage ducts incorporated in the plant. Capacitive voltage is taken
from a metal screen which is embedded in epoxy bushings 37 to which the cables are
connected (see Figure 7). For a simple illustration only one phase is shown in Figures
6 and 7 but, as indicated in Figure 7, capacitive voltage take out is possible for
all three phases L₁, L₂, L₃ or L₁*, L₂*, L₃*. Such capacitive voltage take out is
commonly known to those skilled in the Art and will not be further disclosed. The
capacitive voltage point from bushings to phase L₁ and phase L₁*, respectively, is
generally indicated by reference number 24. In normal operation of the plant said
capacitive voltage points are earthed, as indicated of switches 25. Switches 25 are
in an open position 25′ when measuring takes place.
[0026] Voltage testing may be carried out with suitable testing equipment which is commercially
available. Such testing equipment is, e.g. a so called Pfisterer/Horstmann voltage
indicator ± 200 V.
[0027] The concept of permitting gastightness of the plant to be checked by use of said
capacitive voltage, thus, provides the possibility of using the control equipment
used for voltage testing. A voltmeter may also be used. Voltage testing of the high
voltage cables is either made at A or at B. When tightness of the plant is to be checked
a spring loaded press switch 26 is activated so that voltage is supplied to leak indicator,
to terminal 27 of switch 7 (see also Figure 5). If shift arm 7′ is in a normal state,
i.e. in connection with terminal 21, the voltage wil also be applied to terminal 29,
and voltage may, thus, be measured between terminal 29 and earth by the aid of voltmeter
30. In case of deviation from the normal state there will be no connection between
terminal 27 and terminal 29, and a separate test must be carried out by the representative
of the manufacturer, as mentioned above. If the Bourdon tube is defect shift arm 7′
will provide a connection between terminals 27 and 22, and following a short circuit
between terminals 22 and 21 there will again be a voltage between terminal 29 and
earth, clearly indicating a defect of the indicator proper. If there is still no such
voltage present, this means that shift arm 7′ forms a connection between terminals
27 and 28. Terminal 28 must not necessarily be accessible, but if it is, a possible
short circuit between terminals 28 and 21 will unambiguously indicate whether shift
arm 7′ forms a connection between terminals 27 and 28, and it will, thus, be ascertained
that there is a leak fault in the plant. During said voltage test contacts 31, 32,
33, and 34 of spring loaded switch 26 will have the positions shown by reference numbers
31′, 32′, 33′, and 34′, respectively.
[0028] After completed voltage test between terminal 29 and earth switch 26 is released
back to its normal position, represented by contacts 31, 32, 33, and 34. Terminal
27 will, thus, be without voltage, irrespective of terminal 29.
[0029] In this position of switch 26 resistance may be measured by the aid of an ohmmeter
35, if desired. Ohmmeter 35 is connected with terminals 29 and 36. If shift arm 7′
is in a normal position the ohmmeter will deflect. If, however, the shift arm is either
placed between terminals 27 and 28 or 27 and 22, the ohmmeter will not deflect, and
checks as discussed in connection with Figure 5 must be carried out. It will be understood
that said measuring of resistance by the aid of the ohmmeter may be carried out whether
or not there is a voltage on the plant, as press switch 26 is in a normal position,
and there is, thus, no voltage on the circuit between terminals 36 and 29.
[0030] During measuring operations with voltmeter 30 or ohmmeter 35, and during any further
test operations to ascertain whether a leak is due to a defect of the indicator or
of the plant, switch 25 is kept in an open position, as indicated by reference number
25′.
[0031] If it is desired to measure the voltage of phase (L1) or phase (L1*), switch 25 will
also be in the position indicated by reference number 25′. Voltage is then measured
between the terminals indicated by A or B, respectively. Switch 26 will then be in
its normal position.
[0032] During normal operations, when no measurements or testing of the leak indicator are
to be carried out, switch 25 is placed in the position shown by a full line.
[0033] Even though the present leak indicator was disclosed, especially with reference
to utilization in connection with compact gas filled high voltage switch plants the
leak indicator may obviously be used for any desired plant or chamber which is under
gas pressure. The disclosure is, thus, only meant as an example of a utilization of
the present invention.
[0034] Even though switch 7 in Figure 4 is generally described as a switch the shift arm
7′ of which has an essentially linear movement, other equivalent concepts for forming
a connection between the shift arm of a swith and end 6′ of Bourdon tube 6 will obviously
be covered by the concept of a technical equivalent. The main issue is that the free
end of the Bourdon tube acts on switch 7.
[0035] Although it was stated in the above disclosure that the Bourdon tube is provided
with a nominal pressure above atmospheric pressure, it will obviously be possible
to achieve equivalent results if the Bourdon tube were provided with a nominal pressure
below atmospheric pressure. It is, however, important that the nominal pressure within
the Bourdon tube should not be equal to the atmospheric pressure, since it will always
be necessary to create a differential pressure between the pressures in the Bourdon
tube and the plant, resp. This differential pressure may have a rather optional value,
whether it is positive or negative. The differential pressure of 0.2 bar, as described
above, should, thus, only be regarded as an example without limiting the present
invention in any way.
1. A leak indicator for a gas filled electrical plant, with said leak indicator being
of the Bourdon tube kind, the Bourdon tube being filled with a gas having the same
properties as the gas surrounding the Bourdon tube, and being in a sealed off state,
the nominal gas pressure in the plant deviating from the surrounding atmospherical
pressure, characterized in that the free end of the closed Bourdon tube is arranged to influence, in a manner
known per se, a switch means, preferably a multi-step switch with at least two terminals,
and that the leak indicator may be supplied with voltage directly from the plant,
irrespective of direction of supply to the plant,as a first terminal of the switch
means may be voltage connected capacitively to a high voltage bushing in the plant,
and a second terminal may be connected with the first clamp of a voltage indicator,
the second clamp of said voltage indicator being connected to earth, and with contact
between said first and second terminals in a normal plant condition, but with no contact
between terminals in case of a deviation from the normal state.
2. A leak indicator as defined in claim 1, characterized in that any possible leak in the Bourdon tube is tested by having a third terminal of
the switch means connected with said first clamp of the voltage indicator, since there
is contact between the first and the third terminal, and thus a defect of the Bourdon
tube in case a voltage is measured.
3. A leak indicator as defined in claim 1, characterized in that any possible leak in the plant is checked by contact being established between
the first clamp of the voltage indicator and a fourth terminal of the switch means,
a leak condition being present in the plant if any voltage is recorded.
4. A leak indicator as defined in claim 1, characterized in that when said first terminal is free of voltage, an ohmmeter may be selectively
connected between said first terminal and said second terminal of the switch means.
5. A leak indicator as defined in claim 4, characterized in that contact between said first terminal and a second terminal of the switch means
indicates a normal state, whereas a break of contact between them indicates an abnormal
state, that contact between said first terminal and a third terminal indicates a fault
of the Bourdon tube, and that contact between said first terminal and a fourth terminal
of the switch means indicates a fault in the plant.
6. A leak indicator as defined in claim 5, characterized in that one or several further terminals is/are provided between said second and sead
fourth terminal to indicate interstages.