[0001] The invention relates to a switch, in particular for use as automatic switch, comprising
a housing provided with at least one pair of contacts having a fixed and a movable
contact, a leaf spring system having at least one arm and leaf spring which are hingedly
coupled to each other at one end, one end of the arm/spring assembly thus formed
being coupled to a body supported in the housing and movable relative to the fixed
contact, said body bearing the movable contact, and operating means for taking the
at least one pair of contacts into one and/or the other position under the effect
of the action of the leaf spring system.
[0002] An electric switch comprising a leaf spring system of this type is known from French
Patent Specification 2,057,181.
[0003] Switches for use as automatic switch are in practice used mainly as protection against
overloading, short circuit and earth leakage currents in electrical energy distribution
plants. Although these functions can be combined in one automatic switch, automatic
switches which switch off only, for example, in response to earth leakage currents
are also found in practice.
[0004] In the case of switching devices in automatic switches for interrupting short circuit
currents high requirements are set for the design of the contact arrangement and the
switching mechanism. A discharge arc occurring during the interruption of a short
circuit current must be capable of being effectively extinguished and must not cause
damage to the switch itself because, unlike the situation with, for example, fuses,
automatic switches must be capable of being used several times.
[0005] In order to obtain a sufficiently high contact opening speed, a fairly complex spring
system of draw and compression springs is generally used, which not only takes up
a large amount of space, but also makes the assembly of this type of automatic switch
complex. For example as in the embodiment according to French Patent Specification
866,592. Since it is generally necessary to be able to place several automatic switches
alongside each other in an installation cabinet of an electrical plant, every effort
is made in practice to keep the dimensions of such automatic switches as small as
possible in practice, but this effort is limited by the requirement for effective
extinguishing of a discharge arc and the construction of the spring system of the
switching mechanism. The automatic switches presently used are fairly complex on account
of their special design and construction.
[0006] In the case of automatic switches which are designed, for example, only for switching
off earth leakage currents, the contact device must be designed in such a way that
in the current-conducting state of the automatic switch sufficiently high contact
pressure is exerted to prevent the contacts from being opened as a result of the
forces exerted by a short circuit current. In order to be able to comply with this,
the switching mechanism must be made relatively "heavy", it also being necessary for
the contacts to be capable of being opened quickly during the occurrence of an earth
leakage current. It will be clear that these requirements also have an adverse effect
on a simple and reliable design of the automatic switch.
[0007] In contrast to spring systems having drawn and compression springs with switching
arms and levers coupled to them, the use of leaf springs make it possible to build
switches with a compact construction. Further, leaf springs are used for their relative
high force acting in longitudinal direction, the so called bending force.
[0008] From structural viewpoint, the switch with leaf spring system according to said French
Patent Specification 2,057,181 has the disadvantage in that the bending force by the
leaf spring acts on four hinge points. In particular, the bending force acts directly
to the control knob coupled with one end of the arm/leaf assembly. Due to the fact
that for the use as automatic switch a relatively strong leaf spring is required,
for instance to meet the desired switching speed, all the hinge points will be correspondingly
heavily loaded and as a matter of fact all need special care.
[0009] The object of the invention is therefore to produce a switch with a switching mechanism
comprising a leaf spring system, which is simple in design and compact in construction,
is relatively simple and quick to produce and assemble, and with which in particular
the requirements for use as an automatic switch can be met.
[0010] This is achieved according to the invention in that the other end of the arm/spring
assembly being fixedly positioned and hingedly supported in the housing at a distance
from and opposite said fixed contact, said movably supported body has such dimensions
and is slidably supported in the direction to and from said fixed contact, that in
the one position of the pair of contacts, in which the at least one arm and leaf spring
practically lie in line with each other, the at least one leaf spring is tensioned,
and in the other position of the pair of contacts the at least one arm and leaf spring
assume a position which is deflected relative to the one position, and in that locking
means are provided to act on the arm/spring assembly for locking the at least one
pair of contacts in the one and/or the other position.
[0011] Through the mutual arrangement of the various parts of the switch according to the
invention, the number of hinge points loaded by the bending force of the leaf spring
is reduced to three, and by which a simple and compact construction is achieved.
[0012] In order to be able to move the at least one pair of contacts of the switch according
to the invention into a particular position and lock it there by hand using a switch
button, the preferred embodiment of the invention is characterized in that the switch
button is hingedly mounted in the housing at a distance from and opposite the at least
one arm and leaf spring in the direction of deflection thereof, in such a way that
part of the switch button can project at the outside of the housing, while the locking
means comprise an arm-shaped locking element, one end of which can act on the at least
one arm of the leaf spring system, the other end being hingedly connected to the switch
button in such a way that on operation thereof a force can be exerted on the leaf
spring system for moving the body towards or away from the fixed contact, and in which
the housing is provided with a first and second stop against which part of the switch
button rests, in such a way that the at least one pair of contacts of the switch assumes
the one or the other position.
[0013] The position of the switch button in the preferred embodiment of the invention opposite
the at least one arm/spring assembly in the direction of deflection thereof has the
advantage in that the at least one leaf spring can be tensioned by exerting a force
in transverse direction of the arm/spring assembly, which force is small compared
to the force for tensioning the leaf spring from one end thereof, i.e. in longitudinal
direction of the leaf spring.
[0014] Particularly for use in electrical energy distribution plants, it is necessary from
the point of view of safety to produce a visual indication of the position of the
at least one pair of contacts on the outside of the housing of a switch. In the preferred
embodiment of the switch according to the invention this is achieved in that the part
of the switch button which can project outside the housing is oblong in shape, the
first and second stop being formed by opposite walls of a recess disposed in the housing
on the side where the switch button is accessible from the outside, in such a way
that in the one position of the at least one pair of contacts the oblong part of the
switch button is recessed in the periphery of the housing and is accessible from the
outside of the housing via the recess and in the other position that part projects
outside.
[0015] The position of the at least one pair of contacts can thus be deduced from whether
or not the oblong part of the switch button is projecting outside. This embodiment
has the further advantage that in the one position of the pair of contacts the oblong
part of the switch button is situated entirely within the periphery of the housing,
which means that inadvertent operation of the switch button, for example, is prevented.
[0016] In addition to manual operation of the contacts of the switch, it is of course necessary,
for example when it is being used as an automatic switch, to be able to operate the
contacts automatically when overload, short circuit and earth leakage current occurs.
In another embodiment of the switch according to the invention this is achieved in
that the operating means comprise an unlocking element set up in the housing and having
mating therewith electrically, hydraulically, and/or pneumatically operable further
means, said unlocking element being capable of acting on the locking element in such
a way that when the at least one leaf spring is locked in its tensioned one position,
the action of the locking element on the at least one arm of the leaf spring system
under the influence of the action which can be exerted by the further means can be
released, so that the arm/spring assembly assumes its other position, and means being
provided for resetting the unlocking element. In order also in these cases to visualise
the position of the contacts, the switch button can be moved, by means of a spring,
for example, into the position in which the oblong part of the switch button projects
outside.
[0017] An embodiment of the switch according to the invention is further characterized in
that the unlocking element has a base part hingedly supported by two opposite side
faces of the housing and having an arm part which extends in one direction at right
angles to the direction of deflection of the arm/spring assembly, and which acts on
the locking element, and one or more arm parts extending in the opposite direction,
on which the further means can act for tilting the unlocking element about its hinge
point.
[0018] In this unlocking construction, use is advantageously made of the fact that in the
position in which the at least one arm and leaf spring are in line with each other
the spring force acts virtually completely in the lengthwise direction of the arm
and the leaf spring, and there is only a relatively small component of the spring
force in the direction of the locking element. A relatively small force is consequently
needed for moving of the locking element, so that a light unlocking construction and
relatively simple further means for operation thereof are all that is needed. Another
embodiment of the switch is further characterized in that the further means comprise
at least one electromagnet with a movable armature, said armature acting on the unlocking
element for the purpose of releasing the action of the locking element on the at least
one arm of the leaf spring system under the influence of the force to be exerted thereby.
[0019] The means for resetting the unlocking element can according to the invention comprise
spring means acting thereon or an oblong element connected to the movable element,
the free end of said oblong element being capable of acting on the unlocking element.
[0020] During manual switching of the at least one pair of contacts, in order to make it
possible to build up sufficient spring force before the pair of contacts is moved
from one position to the other, yet another embodiment of the switch according to
the invention is characterized in that the housing contains at least one angle lever
which is disposed near the movable body hingeing about its bend point in such a way
that it acts with one end on the body for retaining the body in the other position
against the spring force of the at least one leaf spring, the at least one angle lever
being capable of being rotated about its hinge point via its other end in such a way
with the switch button that the action on the body is released and this body can be
moved at a predetermined speed by the spring force of the at least one leaf spring
acting thereon for moving the pair of contacts into the one position, and means being
provided with which the at least one angle lever can act on the body again after the
locking thereof has been released with the switch button. The said means preferably
consist of spring means acting on the at least one angle lever.
[0021] With this design it is possible to fix the moment at which the element is set in
motion, for example on closing of the contacts, so that in the case of a switch with
several movable elements and thus several pairs of contacts the point of action of
the at least one angle lever on the movable element can be selected in such a way
that one or more elements can be set in motion at different moments, and a leading
or lagging switching of the various pairs of contacts relative to each other can be
achieved. It is possible in this way to meet the requirements of electricity companies
that in automatic switches the zero contact should not be produced later than a phase
contact.
[0022] The design of the leaf spring system is in that sense dependent on the requirements
concerning the contact pressure and switching speed of the contacts, that for a higher
contact pressure and higher switching speed the at least one leaf spring will have
to possess a greater spring force. In order to reduce as much as possible the component
of the spring force acting on the housing, the leaf spring system can have, in accordance
with Netherlands Patent Application 8703173, filed by applicant simultaneously with
the present patent application, a supporting frame in the frame aperture of which
the at least one leaf spring and arm are supported.
[0023] According to another embodiment of the switch according to the invention, if the
fixed contact is provided near an edge of the supporting frame in the frame aperture
thereof, a partially so-called closed force leaf spring system is produced, it also
being possible advantageously for the body bearing the movable contact of the at least
one pair of contacts to be slidably supported in the frame aperture. In the case
of lighter leaf spring systems the at least one arm and leaf spring and also the fixed
contact can be fixed directly on the housing.
[0024] It will be clear that the arm, on the one hand, or the leaf spring, on the other,
can be coupled to the body, so that the respective other end of the arm/spring assembly
is hingedly supported. In the event of several movable bodies with switching contacts,
several leaf springs each acting on one body can be coupled to one arm, but it is
also possible to use, for example, a leaf spring made up of several strips, with several
arms acting on a body. Of course, it is also possible to use several arms and leaf
springs which act separately on a movable body. The connection between arm and leaf
spring can be further achieved in a suitable manner.
[0025] An embodiment of the invention is further characterized in that the at least one
arm of the leaf spring system is a rectangular wire bracket, over one leg of which
a backward-bent end of the at least one leaf spring is disposed, the arm-shaped locking
element being provided at its free end with a U- shaped notch by means of which it
can engage with said leg of the wire bracket. Such a wire bracket permits easy assembly
of the leaf spring system, for example, by means of snap connections.
[0026] Yet another embodiment of the invention is characterized in that the wire bracket
is supported with its other end hinged in the housing, the other end of the at least
one leaf spring being coupled to the movable body. This embodiment has the advantage
that for switching several pairs of contacts, for example a phase and a zero contact,
one common wire bracket and the operating, locking and unlocking elements acting thereon
will be sufficient, while for the phased switching of the contacts, for example the
zero contact first, only the element bearing the phase contact need be held by means
of the angle lever mechanism and switched on with a predetermined force.
[0027] In order to permit electrical connection of the switch according to the invention,
provision is made according to another embodiment for externally accessible connecting
ends at one side of the housing. For rapid and simple fitting of the switch in, for
example, the use as an automatic switch, yet another embodiment thereof is characterized
in that the connecting ends are designed as plug-type connecting contacts which project
outside the housing, in particular for connecting the switch in detachable fashion
to a control panel by means of a plug connection. It goes without saying that the
connecting ends can also be provided in the usual manner on, for example, terminals.
[0028] The invention will now be explained in greater detail with reference to two embodiments
of an automatic switch according to the invention shown in the attached drawings.
Figs. 1a-d show schematically various cross sections of an embodiment of a switch
according to the invention constructed as an automatic switch;
Figs. 2-5 show schematically in cross section and on an enlarged scale the switch
according to Fig. 1, with various positions of the switching mechanism; and
Fig. 6 shows schematically in cross section another embodiment of a switch according
to the invention.
[0029] Fig. 1a shows schematically a cross section of a switch according to the invention
designed as an automatic switch, with a housing 1. The cross section shown in Fig.
1b through the line I-b-I-b in Fig. 1a shows the leaf spring system used in the automatic
switch, comprising for example a rectangular wire bracket 2, whose one leg 3 is hingedly
fixed by means of a snap connection to a foot 5 formed in the housing 1. From the
other leg 4 of the wire bracket 2 extend two leaf springs 6, 7, which are each hingedly
fastened, for example, with a backward-curved end also via a snap connection to the
leg 4. It goes without saying that the connection between the wire bracket 2 and the
leaf springs 6, 7 and the foot 5 can be achieved in suitable other ways, for example
by using a U-shaped wire bracket in which the leaf springs and the foot are provided
with fastening eyes for taking the legs of the wire bracket. The other end of each
of the leaf springs 6, 7 is hingedly connected to bodies 8, 9 respectively. The bodies
8, 9 and the housing 1 are designed in such a way that the bodies 8, 9 are slidably
supported in the housing. This is possible, for example by providing the bodies 8,
9 with guide rails 11 which fit in grooves 10 recessed in the housing. This is, however,
also possible by providing the bodies 8, 9 with grooves 10 and the housing with guide
rails 11. A pair of contacts 12, 13 is provided opposite the face on which the leaf
spring acts on a body.
[0030] Each pair of contacts 12, 13 consists of a movable contact 14, 15 connected to the
appropriate body and a contact 16, 17 fixed in the housing. In the position shown
each pair of contacts 12, 13 is closed, which means that the respective contacts 14,
16 and 15, 17 are in contact with each other. The wire bracket 2 and the leaf springs
6, 7 are virtually in line with each other here, as can be seen in Fig. 1a, which
shows a cross section of the leaf spring system along the line I-a-I-a in Fig. lb.
[0031] As can be seen in Fig. 1a, the top right corner of the housing 1 has provided in
it an explosion chamber 18, in which guides 19, 20 connected to the respective contacts
14, 16 project, and which form a funnel facing the pair of contacts 12 for guiding
a discharge arc occurring between the contacts 14, 16 during the closing or opening
thereof. Suitable extinguishing means (not shown) can be accommodated in a known manner
in the chamber 18. It will be clear that for the pair of contacts 13 a similar arc-extinguishing
device to that for the pair of contacts 12 can be provided in the housing.
[0032] Since in a use of the switch according to the invention as an automatic switch in
conjunction with a current-limiting switch, which is the subject of the Netherlands
patent application 8703170, filed by applicant, only limited short circuit currents
of the order of magnitude of about 100-500 A need be switched off, the explosion chamber
can be relatively simple in design, and the design of the contacts themselves is not
subject to such strict requirements. The force with which the respective contacts
are pressed against each other, the contact force, must on the other hand be high,
simply to be able to carry the unlimited short circuit current, which is achieved
in the following manner.
[0033] The dimensions of the wire bracket 2 and the leaf springs 6, 7 with their respective
bodies 8, 9 are such relative to the distance between the hinge point 21 of the wire
bracket 2 at the foot 5 and the fixed contact 16, 17 that the leaf springs in the
closed position of the contacts are tensioned, so that the largest component of the
spring force acts in the lengthwise direction of the leaf spring and each movable
body 8, 9 with its contact 14, 15 is pressed virtually with the full spring force
of the leaf spring 6, 7 against the fixed contact 16, 17. The component of the spring
force at right angles to the leaf spring surface is thereby very small by comparison
with the force in the lengthwise direction thereof.
[0034] The leaf spring system can be locked in a simple manner in the position shown by
means of the arm-type locking element 22, which is hingedly connected to the manually
operable switch button 23. The locking element 22 has on its free end a U-shaped notch
24 which engages between the two leaf springs 6, 7 with the leg 4 of the wire bracket
2. The attachment point 25 of the arm-type locking element 22 on the switch button
23 is selected in such a way that in the position of the switch shown, through the
component of the spring force at right angles to the leaf spring surface, an anticlockwise
couple is exerted on the switch button 23, viewed in the plane of the drawing. Opposite
the attachment point 25 of the locking element 22 the switch button 23 is provided
with an oblong, curved projection 26 which rests against a stop 27 of the housing.
In this way, via the locking element 22, the oblong projection 26 and the stop 27,
the leaf spring system is locked in the position shown. The switch button 23 is connected
to the housing so that it hinges about its centre point 28.
[0035] The stop 27 is formed by a raised part projecting in a recess 29 formed in the housing,
in such a way that in the switched-on position of the automatic switch shown the projection
26 does not project outside the periphery of the housing 1 and is accessible by hand
from the outside only via the part 30 of the recess 29 for operation of the switch
button. Inadvertent operation of the switch button is effectively prevented in this
way.
[0036] The housing also contains an angle lever 31 bent at right angles, which is accommodated
in the housing near the body 8 and hinges about its bend point 32. The hooked end
34 of the arm part 33 of the angle lever 31 extending in the direction of deflection
of the leaf spring in the housing acts on the locking element 22, at the level of
the attachment point 25 thereof to the switch button 23. With the other hooked end
36 of the arm part 35 extending in the direction of movement of the body 8 at the
side where a V-shaped notch 38 is disposed for attachment of the leaf spring 6 the
angle lever can act on a stop 37 formed on the body 8. The working of said angle lever
will be explained in greater detail further on in the description with reference to
Figs. 2-5.
[0037] Fig. 1c shows a cross section of the automatic switch along the line I-c-I-c in Fig.
1a. It can be seen here that the switch button 23 extends from one side of the housing
1 to the other and is provided with lips 39 between which the locking element 22 is
hingedly fastened and with its notch 24 engages with the leg 4 of the wire bracket
2. Viewed in the plane of the drawing, an unlocking element is provided under the
wire bracket for releasing the lock of the wire bracket 2 and the leaf 6, 7 other
than with the switch button 23. This unlocking element consists of an oblong base
part 40 which is rotatably supported in the housing on the opposite walls thereof
by means of bosses 41 projecting in the housing. The unlocking element has an arm
part 42 extending in the direction of the locking element 22 and two arm parts 43,
44 extending in the opposite direction. The armatures of two electromagnets 45, 46
accommodated in the housing can act on the ends of said arm parts 43, 44 respectively,
thereby permitting the unlocking element to be rotated about its support points. For
the control of one or both of the electromagnets it is possible to accommodate, for
example, a printed circuit board 54 provided with the necessary electronic components
in the housing 1.
[0038] Instead of electromagnets, other suitable electrically, hydraulically or pneumatically
operated means can act on the arm parts 43, 44 for automatically operating the unlocking
element.
[0039] Fig. 1a shows the electromagnet 46 in side view, the action of the armature 48 on
the arm part 44 of the unlocking element being clearly visible. The arm part 42 acts
on a stop 49 attached to the locking element 22 at the side thereof facing away from
the U-shaped notch 24, for example a pin projecting sideways from the locking element
22 in the direction of the arm part 42. The function and working of this unlocking
element will be explained in greater detail further on in the description also with
reference to Figs. 2 - 5.
[0040] At the bottom side of the housing 1, viewed in the plane of the drawing, there are
also several strip-type connecting ends 50, projecting to the outside if necessary.
These connecting ends 50 can be designed as required, for example, as plug-type connecting
contacts such as plug pins for connecting the automatic switch with a plug connection
to a control panel of an electric cabinet, but they can also be completed as connecting
terminals, accommodated in the housing or attached to it on the outside, for connecting
the automatic switch, for example, via a screw connection (not shown). At the one
end not projecting outside, the connecting ends 50 are connected to the switch contacts
in the switch and, for example, printed circuit board 54, for the sake of clarity
the connection of the movable contact 14 not being shown in the cross section according
to Fig. 1a. On the side of the housing where the connecting ends 50 project outside
there is also a hook 52 by means of which the automatic switch can be locked via a
snap connection to a control panel and can be moved via the groove 53 for the unlocking
thereof.
[0041] Fig. 1d shows the view of the housing seen from the side where the connecting ends
50 and the hook 52 project outside. The working of the switch will now be explained
with reference to Figs. 2 to 5, which show a cross section through the automatic switch
according to Fig. la.
[0042] In the position of the automatic switch shown in Fig. 2 the contacts 14, 16 of the
pair of contacts 12 are separated from each other and the leaf spring 6 is in its
untensioned, unbent state. In order to ensure that the position of the switch button
23 always corresponds to the current position of the switch contacts, spring means
can be disposed to act in such a way on the switch button that they exert a clockwise
couple on the switch button, viewed in the plane of the drawing.
[0043] These spring means can in the known manner comprise, for example, a rotary spring
disposed in the hinge point 28 of the switch button, or a helical leaf or wire spring,
but also, for example a draw spring (not shown) acting on the attachment point 25
of the locking element 22. The force exerted by this spring on the switch button 23
must be such that the projection 26 thereof rests against the stop formed by the wall
56 of the recess 29.
[0044] The angle lever 31 is provided with spring means which cause the angle lever to rotate
anticlockwise, viewed in the plane of the drawing, about its bend point 32. These
spring means can also, for example, in the known manner consist of a rotary or coil
spring (not shown) acting in the bend point 32 on the angle lever.
[0045] The rotation of the angle lever is limited through the fact that the arm part 35
acts on the movable body 8. The arm part 42 of the unlocking element at its end 55
is bent at such an angle in the direction away from the fixed contact 16 that in the
deflected state of the leaf spring 6 shown the stop 49 of the locking element 22 can
act on it. The projection 26 of the switch button 23 here projects out of the housing,
which produces the visual representation that the automatic switch is in the switched-off
state, i.e. in the state in which the contacts of the pair of contacts 12, 13 are
separated from each other.
[0046] The automatic switch can then be switched on by moving the switch button 23 in the
direction of the stop 27 by means of the projection 26 projecting outside the housing,
thus anticlockwise viewed in the plane of the drawing. The locking element 22 is thereby
moved in the direction indicated by the arrow 57, causing such force to be exerted
on the leg 4 of the wire bracket 2 that the body 8 is moved in the direction of the
fixed contact 16, until the stop 37 rests against the end 36 of the angle lever 31,
so that the situation shown in Fig. 3 arises.
[0047] The leaf spring 6 is here virtually in its tensioned one position, in which the leaf
spring and the wire bracket extend virtually in line with each other. The contacts
14, 16 are not in contact with each other here. The end 34 of the angle lever 31 here
is against the end of the locking element 22 connected to the switch button 23. If
the projection 26 of the switch button 23 is moved further towards the stop 27, the
angle lever 31 is rotated clockwise, viewed in the plane of the drawing, about its
bend point 32, causing the arm part 35 to be moved in the direction away from the
body 8 and the action of the end 36 on the stop 37 of the body 8 to be released. Under
the influence of the force exerted by the tensioned leaf spring 6, the body 8 is moved
in the direction of the fixed contact 16, causing the contacts 14, 16 to be moved
with force against each other and the automatic switch to be switched on, as shown
in Fig. 1a.
[0048] It will be clear that the moment of switching on, i.e. the moment at which the contacts
14, 16 are moved against each other, can be influenced by varying the length of the
ends 34, 36 of the angle lever and the position of the stop 37. Since the leaf spring
6 can be subjected to high bending stress, a required, high switching-on speed of
the contacts of the automatic switch can be achieved, in the switched-on position
the force with which the contacts are pressed against each other also being high.
In the situation of a two-phase switch with a zero and a phase contact, it is possible,
for example, to provide only the body with the phase contact with an angle lever acting
thereon, so that the zero contact is switched on earlier than the phase contact, and
thereby currentless. With the switch according to the invention it is thus possible
to have either one or more pairs of contacts switched on unequally or one or more
pairs of contacts switched on with a definite speed.
[0049] The automatic switch can then be switched off in two ways, i.e. the contacts of the
pairs of contacts 12, 13 are separated from each other. If the projection 26 of the
switch button 23 is moved by hand in the direction of the stop 56, such force is exerted
by the locking element 22 on the leg 4 of the wire bracket 2 that, partly under the
influence of the force of the leaf spring 6, the bracket and the leaf spring assume
the deflected position shown in Fig. 2, and the contacts 14, 16 are separated from
each other. Any discharge arc occurring between the contacts is guided between the
contacts via the guides 19, 20 connected thereto, to the explosion chamber 18 and
extinguished there in an effective manner.
[0050] Since the automatic switch must also be capable of switching off on the occurrence
of overload, short circuit and earth leakage currents, the contacts can also be opened
with the aid of the armatures of the electromagnets 45, 46 acting on the unlocking
element, or with other suitable means. If the current through these magnets is sufficiently
high, the armatures 47, 48 belonging to them are moved in the direction of the arm
parts 43, 44 of the unlocking element, causing the unlocking element to be tilted
about its support points, as shown in Fig. 4. Since the arm part 42 of the unlocking
element acts on the stop 49 of the locking element 22, it is moved in the direction
away from the fixed contact 16, thereby releasing the action on the leg 4 of the wire
bracket 2. Under the influence of the force exerted by the spring action, the leaf
spring 6 and the bracket 2 again assume their deflected position, as shown by the
arrow 58, so that the contacts 14, 16 move into the position separated from each other,
as shown in Fig. 5.
[0051] In order to move the arm part 42 of the unlocking element into the vertical position
again, as for example shown in Fig. 2, use can also be made in the known manner of
spring means acting thereon, such as a rotary or coil spring, if necessary in conjunction
with one or more stops for limiting the travel of the arm part 42, said spring means
having to exert a clockwise couple on the arm part 42, viewed in the plane of the
drawing. Another way of returning the unlocking element is to fit at least one oblong,
for example bar-shaped, element 59 on the projection 51 of the movable body 8, 9,
as shown schematically by a dotted line in the drawing. This oblong element 59 can
act with its free end on the arm part 44 or 43 of the unlocking element in such a
way that when the contacts are open the arm part 42 goes into the abovementioned vertical
position.
[0052] From the position shown in Fig. 5 the automatic switch can be switched on again,
for example manually by the switch button 23 to the position shown in Fig. 2, causing
the locking element 22 with its U-shaped notch 24 to engage with the leg 4 of the
wire bracket. However, with the presence of spring means acting on the switch button
23, as discussed above, these spring means would ensure in the situation shown in
Fig. 5 that, after the release of the locking of the locking element 22, the automatic
switch goes by itself into the position shown in Fig. 2. From this position the automatic
switch can be switched on again in the manner discussed above.
[0053] Fig. 6 shows schematically in cross section another embodiment of a switch according
to the invention, with a leaf spring system comprising a supporting frame 60, a leaf
spring 61 and the arm 62. The leaf spring 61 is fastened at one end to the supporting
frame 60 and can be integral therewith as shown, or can be connected by means of
a further element so that it hinges freely, as shown, for example, in Fig. 6a of the
abovementioned Netherlands patent application 8703173, filed simultaneously by applicant.
The free end of the leaf spring 61 is hingedly connected to one end of the arm 62,
at the other end of which a body 63 (contact block) is hingedly connected. The body
63 bears a movable contact 64 and via a glider is slidably mounted in the frame aperture
of the supporting frame 60 and is electrically connected to a terminal 65. The fixed
contact 67 working together with the movable contact 64 is fixed in the frame aperture
on the frame side situated opposite the fixed end of the leaf spring 61 and is electrically
connected to the terminal 68.
[0054] As already explained in the above-mentioned Netherlands Patent Application 8703173,
the supporting frame 60 has to be rigidly supported by the housing of the switch or
by a separate chassis inside the housing (not shown). Said leaf spring system with
supporting frame constitutes for virtually the most part a so-called closed force
system, which means that the tension exerted by the leaf spring is largely absorbed
by the combination of the spring, the body and the supporting frame. This means that
much lower strength requirements are needed for the housing or the chassis in which
such a leaf spring system is mounted.
[0055] If now, by means of the switch button 69 and the arm-type unlocking element 70 attached
thereto, the leaf spring 61, which is in the deflected position relative to the plane
of the support ing frame 60, and the arm 62 are moved in the direction of the supporting
frame 60, the body 63 will be moved in the direction of the fixed contact 67 until
the two contacts 64, 67 come into contact with each other. If the leaf spring 61
is now forced further towards the supporting frame 60, said leaf spring 61 will be
tensioned further and will thereby exert a contact force on the closed contacts.
[0056] The locking of this position is obtained through the flat part 71 of the switch button
69 resting against the stop 72 formed in the housing and the unlocking element 70
in this position exerting a anti-clockwise couple on the switch button 69. The locking
can be released again by manually moving the switch button 69 clockwise, viewed in
the plane of the drawing, as a result of which the arm 62 is moved via the locking
element 70 acting thereon to its deflected position relative to the supporting frame
60. The movement of the locking element 70 is fixed via a guide 73 acting in concert
therewith. Although not shown, spring means acting on the switch button 69 for taking
it against a stop are produced in a manner corresponding to that of the preceding
embodiment. The arm 62 can be designed as a wire bracket.
[0057] It will be clear that in this embodiment of the switch according to the invention
it is also possible, in a manner similar to that of the embodiment shown in Fig. 1,
to provide a mechanism for switching off the switch, for example by means of an electromagnet,
and also an angle lever mechanism to produce a phased switching-on of the contacts.
[0058] It will be clear that the switch according to the invention is not limited to the
embodiment thereof shown and described, but that many variations and expansions can
be produced by an expert, without departing from the scope and idea of the invention.
1. A switch, in particular for use as automatic switch, comprising a housing provided
with at least one pair of contacts having a fixed and a movable contact, a leaf spring
system having at least one arm and leaf spring which are hingedly coupled to each
other at one end, one end of the arm/spring assembly thus formed being coupled to
a body supported in the housing and movable relative to the fixed contact, said body
bearing the movable contact, and operating means for taking the at least one pair
of contacts into one and/or the other position under the effect of the action of the
leaf spring system, characterized in that the other end of the arm/spring assembly being fixedly positioned and hingedly supported
in the housing at a distance from and opposite said fixed contact, said movably supported
body has such dimensions and is slidably supported in the direction to and from said
fixed contact, such that in the one position of the pair of contacts, in which the
at least one arm and leaf spring practically lie in line with each other, the at least
one leaf spring is tensioned, and in the other position of the pair of contacts the
at least one arm and leaf spring assume a position which is deflected relative to
the one position, and in that locking means are provided to act on the arm/spring
assembly for locking the at least one pair of contacts in the one and/or the other
position.
2. A switch according to Claim 1, in which the operating means comprise a manually
operable switch button, characterized in that the switch button is hingedly mounted in the housing at a distance from and opposite
the at least one arm and leaf spring in the direction of deflection thereof, in such
a way that part of the switch button can project at the outside of the housing, while
the locking means comprise an arm-shaped locking element, one end of which can act
on the at least one arm of the leaf spring system, the other end being hingedly connected
to the switch button in such a way that on operation thereof a force can be exerted
on the leaf spring system for moving the body towards or away from the fixed contact,
and in which the housing is provided with a first and second stop against which part
of the switch button rests, in such a way that the at least one pair of contacts of
the switch assumes the one or the other position.
3. A switch according to Claim 2, characterized in that the part of the switch button which can project outside the housing is oblong in
shape, the first and second stop being formed by opposite walls of a recess disposed
in the housing on the side where the switch button can project outside, in such a
way that in the one position of the at least one pair of contacts the oblong part
of the switch button is recessed within the periphery of the housing and is accessible
from the outside of the housing via the recess and in the other position that part
projects outside.
4. A switch according to Claim 3, characterized in that spring means acting on the switch button are provided to move the switch button against
a stop.
5. A switch according to Claim 2, 3 or 4, characterized in that the operating means comprise an unlocking element set up in the housing and having
mating therewith electrically, hydraulically, and/or pneumatically operable further
means, said unlocking element being capable of acting on the locking element in such
a way that when the at least one leaf spring is locked in its tensioned one position,
the action of the locking element on the at least one arm of the leaf spring system
under the influence of the action which can be exerted by the further means can be
released, so that the arm/spring assembly assumes its other position, and means being
provided for resetting the unlocking element.
6. A switch according to Claim 5, characterized in that the unlocking element has a base part hingedly supported by two opposite side faces
of the housing and having an arm part which extends in one direction at right angles
to the direction of deflection of the arm/spring assembly, and which acts on the locking
element, and one or more arm parts extending in the opposite direction, on which the
further means can act for tilting the unlocking element about its hinge point.
7. A switch according to Claim 5 or 6, characterized in that the further means comprise at least one electromagnet with a movable armature, said
armature acting on the unlocking element for the purpose of releasing the action of
the locking element on the at least one arm of the leaf spring system under the influence
of the force to be exerted thereby.
8. A switch according to Claim 5, 6 or 7, characterized in that the means for resetting the unlocking element comprise spring means acting thereon.
9. A switch according to Claim 5, 6 or 7, characterized in that the means for resetting the unlocking element comprise an oblong element connected
to the movable body, the free end of said oblong element being capable of acting on
the unlocking element.
10. A switch according to one or more of Claims 2 to 9, characterized in that the housing contains at least one angle lever which is disposed near the movable
body hingeing about its bend point in such a way that it acts with one end on the
body for retaining the body in the other position against the spring force of the
at least one leaf spring, the at least one angle lever being capable of being rotated
about its hinge point via its other end in such a way with the switch button that
the action on the body is released and this body can be moved at a predetermined speed
by the spring force of the at least one leaf spring acting thereon for moving the
pair of contacts into the one position, and means being provided with which the at
least one angle lever can act on the body again after the locking thereof has been
released with the switch button.
11. A switch according to Claim 10, characterized in that the said means consist of spring means acting on the at least one angle lever.
12. A switch according to Claim 10 or 11, characterized in that the housing contains several movable bodies, on one or more of which an angle lever
can act.
13. A switch according to one or more of Claims 2 to 12, characterized in that the at least one arm of the leaf spring system is a rectangular wire bracket, over
one leg of which a backward bent end of the at least one leaf spring is disposed,
the arm-shaped locking element being provided at its free end with a U-shaped notch
by means of which it can engage with said leg of the wire bracket.
14. A switch according to Claim 13, characterized in that the wire bracket is supported with its other leg hinged in the housing, the other
end of the at least one leaf spring being coupled to the movable body.
15. A switch according to Claim 14, characterized in that the wire bracket is attached to the housing by its other leg.
16. A switch according to one or more of Claims 1 to 13, characterized in that the leaf spring system comprises a supporting frame, near one edge of which the fixed
contact of the at least one pair of contacts is disposed in the frame aperture, while
on the opposite edge of the supporting frame an end of the arm/spring assembly is
hingedly supported in the frame aperture.
17. A switch according to Claim 14, 15 or 16, characterized in that the movable body is block- shaped, with a V-shaped notch formed on one surface thereof,
in which notch the backward-bent other end of the at least one leaf spring is hingedly
fastened to the body, opposite which surface the movable contact of the at least one
pair of contacts is situated, two opposite further surfaces of the body being provided
with means for slidably supporting the body.
18. A switch according to Claim 17, characterized in tha the movable body is disposed in the frame aperture of the support ing frame, the
said means comprising grooves and guide rails which engage with each other.
19. A switch according to Claim 17 or 18, characterized in that at the side of the body on which the leaf spring acts there is an extension with
a stop on which the one end of the angle lever pointing in the direction of deflection
of the arm/spring assembly acts, and the other end of which points in the direction
of the hook-shaped locking element.
20. A switch according to one or more of Claims 13 to 19, characterized in that, on the side facing away from the notch, the locking element is provided with a stop,
on which the unlocking element acts.
21. A switch according to Claim 20, characterized in that the unlocking element on the end of the arm part which acts on the locking element
is bent slantingly in the direction away from the fixed contact in such a way that
in the position in which the arm/spring assembly is deflected this slanting end acts
on the stop of the locking element.
22. A switch according to one or more of the preceding claims, characterized in that at least one printed circuit board provided with electronic components is provided
in the housing for feeding control signals to the operating means.
23. A switch according to one or more of the preceding claims, characterized in that externally accessible connecting ends for the electrical connection of the switch
are disposed on one side of the housing.
24. A switch according to Claim 23, characterized in that the connecting ends are designed as plug-type connecting contacts which project outside
the housing, in particular for connecting the switch in detachable fashion to a control
panel by means of a plug connection.
25. A switch according to Claim 24, characterized in that a hook-shaped projection is provided on the side where the connecting ends project
outside, for locking the switch on the control panel.