[0001] The present invention relates to an engine room cooling control system, which is
adapted to cool the engine room in an improved manner after stoppage of the engine.
[0002] Conventionally, as a system for cooling the engine room of an automotive vehicle,
a ventilating system has been proposed by Japanese Utility Model Publication (Kokoku)
No. 55-34101, which comprises an electric fan which is mounted on a bonnet etc. for
auxiliary ventilating purposes and is driven depending on the engine room temperature
or the engine coolant temperature. The ventilating system is applied to an automotive
vehicle where a radiator fan is mechanically connected to the drive shaft of the engine
to compensate for decrease in the amount of cooling air supplied by the radiator fan
under certain operating conditions of the engine such as idling.
[0003] However, the conventional system cannot properly cool the engine room after stoppage
of the engine. More specifically, when the engine is stopped, the radiator fan, which
is mechanically associated therewith, is also stopped, and air cooling by the radiator
fan cannot be carried out. Further, after stoppage of the engine, the aforesaid auxiliary
electric fan is started and stopped only manually by the driver of the vehicle. Therefore,
the driver must stay in the vehicle.
[0004] Further, the start and stop of the electric fan depends on judgement by the driver
as to whether or not the engine room is under a condition which necessitates air-cooling.
Therefore, it is very difficult to carry out cooling of the engine room in response
to the magnitude of load on the engine immediately before stoppage of the engine.
[0005] More specifically, the magnitude of load on the engine immediately before stoppage
of the engine has a great influence on the temperature of the engine room and the
rate of increase in the temperature immediately after stoppage of the engine. The
temperature of the engine room and the rate of increase in the temperature are higher
as the load on the engine immediately before stoppage of the engine is heavier. Therefore,
in order to carry out accurate control of air-cooling of the engine room, the load
on the engine, the air stream which has been produced by running of the vehicle etc.
must be taken into consideration. However, it is difficult for the driver to accurately
decide the start and stop of the auxiliary fan by taking the above-described factors
into consideration, and hence the conventional system cannot properly carry out control
of air-cooling of the engine room after stoppage of the engine.
[0006] Further, a-cooling system in which a fan for cooling the engine can be reversely
rotated has been proposed by Japanese Utility Model Publication (Kokoku) No. 50-37473.
However, the reverse rotation of the fan in the cooling system is only for prevention
of excessive cooling of the engine.
SUMMARY OF THE INVENTION
[0008] It is an object of the invention to provide an engine room cooling control system
which is capable of cooling the engine room in a proper and efficient manner after
stoppage of the engine.
[0009] It is a further object of the invention to provide an engine room cooling control
system which is capable of cooling the engine room in a manner depending on the magnitude
of load on the engine immediately before stoppage thereof.
[0010] It is another object of the invention to provide an engine room cooling control system
which is capable of cooling the engine room properly and efficiently even after the
engine has been stopped, restarted, and stopped again, within a short time period.
[0011] According to the invention, there is provided a control system for controlling the
cooling of an engine room accommodating an engine, comprising:
first detecting means for detecting stoppage of the engine;
cooling fan means arranged for cooling the engine room;
second detecting means for detecting a temperature of the engine; and
control means responsive to outputs of said first and second detecting means for operating
the cooling fan means when the first detecting means has detected the stoppage of
the engine and at the same time the temperature of the engine detected by the second
detecting means is higher than a predetermined value.
[0012] Preferably, the control system includes a timer for determining whether or not a
predetermined time period has elapsed after stoppage of the engine, and wherein the
control means operates the cooling fan means over the time period determined by the
timer.
[0013] More preferably, the second detecting means detects at least one of the temperature
of lubricating oil in the engine and the temperature of engine coolant as the temperature
of the engine.
[0014] Also preferably, the cooling fan means comprises a first cooling fan arranged at
a first location in the engine room for cooling the engine, and a second cooling fan
arranged at a second location in the engine room.
[0015] More preferably, the control means causes one of the first and second cooling fans
to be driven for rotation in a direction such that air is discharged from the engine
room to the outside thereof, and the other of the first and second cooling fans in
a direction such that air is introduced into the engine room from the outside thereof.
[0016] Also preferably, the first cooling fan is disposed to be selectively driven for rotation
either at a predetermined high speed or at a predetermined low speed, and the control
means causes the first cooling fan to be driven for rotation at the predetermined
low speed after stoppage of the engine.
[0017] More preferably, the first cooling fan of the cooling fan means is a radiator fan
for cooling the engine.
[0018] Preferably, the control means causes the cooling fan means to be driven for rotation
irrespective of whether or not the temperature of the engine is higher than the predetermined
value, when the engine has been restarted and stopped again before the predetermined
time period elapses after the timer has been started.
[0019] Preferably, the control system is associated with an air-conditioning unit, the air-conditioning
unit having a condenser fan arranged in the engine room, a switch being closable for
turning on the air-conditioning unit, and a compressor;
the cooling fan means comprising a cooling fan capable of being selectively driven
for forward and reverse rotation, the condenser fan being interconnected with the
cooling fan for rotation together therewith;
the control means including means for causing the cooling fan to be driven for forward
rotation during operation of the engine and causing same to be driven for reverse
rotation during stoppage of the engine, and means for inhibiting operation of the
air-conditioning unit responsive to closing of the switch of the air-conditioning
unit until a predetermined time period elapses after stoppage of reverse rotation
of the cooling fan, even if the switch of the air-conditioning unit has been closed,
during transition from reverse rotation of the cooling fan to forward rotation thereof
when the engine is restarted after stoppage thereof.
[0020] More preferably, the control means includes means for causing the cooling fan to
be driven for forward rotation at a speed depending on the pressure of refrigerant
in the compressor of the air-conditioning unit, after the predetermined time period
has elapsed.
[0021] Still more preferably, the control means causes the cooling fan to be driven for
forward rotation at a higher speed as the pressure of the refrigerant in the compressor
of the air-conditioning unit is higher.
[0022] The above and other objects, features, and advantages of the invention will be more
apparent from the ensuing detailed description of exemplary embodiments thereof taken
in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
Fig. 1 is a schematic diagram of the whole arrangement of a fuel supply control system
of an internal combustion engine to which the engine room-cooling control system
according to the invention is applied;
Fig. 2 is a schematic diagram illustrating an engine room of an automotive vehicle
on which the engine of Fig. 1 is installed;
Fig. 3 is a longitudinal cross-sectional view of a turbocharger appearing in Fig.
1;
Fig. 4 is a transverse cross-sectional view taken on line IV - IV of Fig. 3;
Fig. 5 is a wiring diagram showing the external connections of an electronic cooling
control unit appearing in Fig. 1;
Fig. 6 is a flowchart showing a subroutine for controlling the operation of fans during
operation of the engine;
Fig. 7 is a flowchart showing a subroutine for controlling the operation of fans after
stoppage of the engine according to a first embodiment of the invention;
Fig. 7A is a flowchart showing a subroutine for setting a time period over which are
operated the fans as a variation of Fig. 7;
Fig. 7B is a tRB map used in the subroutine of Fig. 7A;
Fig. 8 is schematic diagram showing air streams produced by forward rotation of the
fans;
Fig. 9 is a flowchart showing a subroutine for controlling the operation of a radiator
fan according to a second embodiment of the invention;
Fig. 10 is a flowchart showing a subroutine for controlling the operation of a bonnet
fan according to a second embodiment of the invention;
Fig. 11 is a timing chart useful for explaining the manner of engine room cooling
control to which the routines of Figs. 9 and 10 are applied;
Fig. 12 is a timing chart useful for explaining a normal mode of operation of a cooling
fan;
Fig. 13 is a timing chart useful for explaining a case in which the cooling fan does
not operate; and
Fig. 14 is a flowchart showing a subroutine for controlling the operation of the radiator
fan after restart of the engine according to a third embodiment of the invention.
[0024] Referring first to Fig. 1, there is illustrated the whole arrangement of a fuel supply
control system for an internal combustion engine, to which an engine room cooling
control system according to the invention is applied. In the figure, the engine is
equipped with a supercharger, more specifically, a water-cooled turbocharger. Reference
numeral 1 designates an internal combustion engine which may be a six-cylinder type,
for instance. The engine has an intake pipe 2 connected to an upstream side thereof,
and an exhaust pipe 3 connected to a downstream side thereof. The turbocharger 4 is
arranged intermediately between the intake pipe 2 and the exhaust pipe 3.
[0025] In the intake pipe 2, there are provided an air-cleaner 5, an intercooler 6, and
a throttle valve 7 in the order mentioned as viewed from the upstream side.
[0026] A supercharging pressure (P₂) sensor 100 is arranged between the turbocharger 4 and
the intercooler 6, and supplies a signal indicative of the detected supercharging
pressure to an electronic control unit (hereinafter referred to as "the ECU") 9.
[0027] Connected to the throttle valve 7 is a throttle valve opening (ϑth) sensor 8, which
detects the throttle valve opening (ϑth), converts the detected throttle valve opening
(ϑth) into an electrical signal, and supplies the signal to the ECU 9.
[0028] Arranged at a location downstream of the throttle valve 7 is an intake pipe absolute
pressure (P
BA) sensor 10, which detects absolute pressure in the intake pipe, converts the detected
intake pipe absolute pressure (P
BA) into an electrical signal, and supplies the signal to the ECU 9. An intake air temperature
(T
A) sensor 11 is provided at a location downstream of the intake pipe absolute pressure
(P
BA) sensor 10, which detects intake air temperature (T
A) and supplies a signal indicative of the detected temperature (T
A) to the ECU 9.
[0029] Fuel injection valves 12, two of which are shown, are arranged in the intake pipe
2 intermediately between the engine 1 and the throttle valve 7, each at a location
slightly upstream of a corresponding intake valve 13, for each cylinder. Each fuel
injection valve is connected to a fuel tank, not shown, and also electrically connected
to the ECU 9 so that its opening valve period, i.e. the amount of fuel to be supplied
to the engine 1, is controlled by a driving signal from the ECU 9.
[0030] First and second engine coolant temperature (T
W) sensors (hereinafter respectively referred to as "the T
WE1 sensor" and "the T
WE2 sensor") 14, 101, which may be formed of a thermistor or the like, are mounted in
the cylinder block of the engine in a manner embedded in the peripheral wall of an
engine cylinder having its interior filled with coolant, to detect engine coolant
temperature (T
W), and supply electrical signals indicative of the detected engine coolant temperature
(T
W) to an electronic cooling control unit for controlling the cooling of the engine
room (hereinafter referred to as "the ECCU") described below and the ECU 9, respectively.
[0031] A lubricating oil temperature sensor 16 (hereinafter referred to as "the T
OIL sensor") for detecting lubricating oil temperature is mounted in the cylinder block
of the engine 1, and supplies a signal indicative of the detected lubricating oil
temperature to the ECCU 15.
[0032] An engine rotational speed speed sensor (hereinafter referred to as "the Ne sensor")
17 is arranged in facing relation to a camshaft, not shown, of the engine 1 or a crankshaft,
not shown, of same. The Ne sensor is adapted to generate a pulse of a top-dead-center
(TDC) position signal (hereinafter referred to as "the TDC signal") at a predetermined
crank angle position of each cylinder of the engine which comes a predetermined crank
angle earlier relative to the top-dead-center (TDC) position at which the suction
stroke thereof starts, whenever the engine crankshaft rotates through 120 degrees.
The TDC signal pulses generated by the Ne sensor are supplied to the ECU 9.
[0033] O2 sensors 18, 18 are inserted in the exhaust pipe 3 at locations immediately downstream
of the engine 1 for detecting the concentration of oxygen (O₂) in the exhaust gases
and supplying an electrical signal indicative of the detected oxygen concentration
to the ECU 9. At a location downstream of the turbocharger 4 in the exhaust pipe 3,
there is arranged a three-way catalyst 19 for purifying ingredients HC, CO, and NOx
contained in the exhaust gases.
[0034] The turbocharger 4 is, as described in detail hereinbelow, a variable capacity type,
to which is connected a conduit line 22 across which are provided a water pump 20
and a subradiator 21. More specifically, the water pump 20, the subradiator 21 and
the conduit line 22 cooperate to form a cooling system 23 for cooling the water-cooled
turbocharger which is provided independently of a cooling system, not shown, for cooling
the engine 1. Cooling water or coolant supplied by the cooling system 23 circulates
in a water jacket 57 (shown in Fig. 3) formed within a lubricating part casing 43,
referred to hereinafter, of the turbocharger 4 to thereby cool the turbocharger 4.
Further, the conduit line 22 is bifurcated into two branches, one of which extends
through the intercooler 6 for cooling the intake air taken in through the intercooler
6. In the cooling system 23, at a location immediately downstream of the turbocharger
4, there is arranged a turbocharger-coolant temperature sensor (hereinafter referred
to as "the T
WT sensor") 24 for detecting the temperature of coolant for the turbocharger and supplying
an electrical signal indicative of the detected turbocharger-coolant temperature to
the ECCU 15. An ignition switch 25 is also electrically connected to the ECCU 15 to
supply same with an electrical signal indicative of the ON or OFF state of the ignition
switch 25.
[0035] Further, as shown in Fig. 2, within an engine room 26, a radiator fan 27 is arranged
at a front portion thereof for blowing air in the forward or backward direction, and
a bonnet fan 28 is arranged at a rear upper portion thereof for blowing air in the
downward direction. The radiator fan 27 is driven by a first motor 29, and can be
adjusted with respect to the direction and speed of rotation of the fan. The bonnet
fan 28 is driven by a second motor 30.
[0036] Fig. 3 shows the whole construction of the turbocharger 4, which comprises a housing
formed of a compressor casing 41 constituting a scroll of a compressor part, and a
back plate 42 closing the back side of the compressor casing 41, the aforementioned
lubricating part casing 43 supporting therein a main shaft 52 of the turbocharger
4, and a turbine casing constituting a scroll of a turbine part.
[0037] The compressor casing 41 is formed therein with a scroll passage 45 connected to
the intake pipe 2, and an axial passage 46, the former serving as an intake air outlet
and the latter as an intake air inlet.
[0038] The turbine casing 44 is formed therein with a scroll passage 47 having an inlet
opening 47a tangentially extending thereto, an outlet passage 48 which extends in
an axial direction and has an outlet opening 48a, with the inlet opening 47a and the
outlet opening 48a being connected to the exhaust pipe 3.
[0039] Bearing holes 49, 50 are formed in the lubricating part casing 43, in which the main
shaft 52 is received and supported, by radial bearings 51, 51. A thrust bearing 53
is interposed between the back plate 42 and an opposed end face of the lubricating
casing 43.
[0040] A lubricating oil inlet port 54 is formed in an upper side portion, as viewed in
Fig. 3, of the lubricating part casing 43 for delivering lubricating oil which is
supplied from a lubricating oil pump, not shown, so as to be commonly used for the
turbocharger 4 and the engine 1, to the radial bearings 51, 51 and the thrust bearing
53 by way of a lubricating oil passage 55 formed in the lubricating part casing 43.
Lubricating oil from lubricated parts is drained through a lubricating oil outlet
port 56 formed in the lubricating part casing 43, and collected into an oil sump,
not shown.
[0041] In order to prevent the lubricating oil supplied to the thrust bearing 53 from flowing
into the compressor side, a seal ring 64 is provided in a through hole formed in a
central portion of the back plate 42 through which a bushing 70 fitted on the main
shaft 52 extends.
[0042] The water jacket 57 is formed within the lubricating part casing 43. The water jacket
57 has an annular cross-section at a portion closer to the turbine casing 44, and
a U-shaped cross-section at a portion corresponding to an upper side portion of the
lubricating part casing 43 as viewed from Fig. 3, and is connected to the conduit
line 22 extending from the cooling system 23 for the turbocharger 4 so that cooling
water circulates therein to thereby cool the turbocharger 4.
[0043] As shown in Fig. 4, a stationary vane member 58 is arranged in a central portion
of the scroll passage 47, which has a peripheral portion thereof formed with four
stationary vanes 60 concentrically surrounding a turbine wheel 59. These stationary
vanes are arcuate in shape and are circumferentially arranged at equal intervals with
each other.
[0044] Disposed between adjacent stationary vanes 60 are movable vanes 63 with one ends
thereof secured to respective rotary pins 62 rotatably supported by the back plate
61. All the movable vanes 54 are pivotable simultaneously with each other to adjust
the area of space (hereinafter called "space area") between adjacent stationary vanes
60.
[0045] Each movable vane 63 is also arcuate in shape, with almost the same curvature as
the stationary vanes 60, and pivotable between a fully closed position shown by the
solid line in Fig. 4 and a fully open position shown by the chain line in the figure.
[0046] The rotary pins 62 are operatively connected to an actuator 71 in Fig. 1 by means
of a driving rod 70 appearing in Fig. 1 so that the movable vanes 63 are simultaneously
controlled to open and close by the actuator 60.
[0047] When the driving rod 70 is shifted in its extending direction (leftward as viewed
in Fig. 1), the opening degree of the movable vanes 63 is decreased to thereby increase
the space area between adjacent movable and stationary vanes, whereas when the rod
70 is shifted in its receding direction (rightward as viewed in Fig. 1) the opening
degree of the movable vanes 63 is increased to thereby decrease the space area between
adjacent movable and stationary vanes. Thus, the opening degree of the movable vanes
63 is controlled to adjust the capacity of the turbocharger.
[0048] The actuator 71 has, as shown in Fig. 1, a first pressure chamber 71b and a second
pressure chamber 71c separated from each other by a diaphragm 71a. The driving rod
70 penetrates a housing wall of the actuator 71 and is connected to the diaphragm
71a on the second pressure chamber 71c side. A spring 71d is mounted in the second
pressure chamber 71c for biasing the diaphragm in a direction such that the driving
rod 70 is receded, i.e. in a direction such that the opening degree of the movable
vanes 63 is increased.
[0049] Connected to the first pressure chamber 71 are a portion of the intake passage between
the air cleaner 5 and the turbocharger 4 by way of a restriction 22, and a portion
of the intake passage between the intercooler 6 and the turbocharger 4 by way of a
regulator 73, a restriction 74, and a control valve 75 for introducing supercharging
pressure into the chamber 71.
[0050] The control valve 75 for introducing supercharging pressure is a normally-closed
ON-OFF two position type electromagnetic valve which comprises a solenoid 75a, and
a valve body 75b which is opened upon energization of the solenoid 75a. When the solenoid
75a is energized to open the valve body 75b, supercharging pressure P₂ within the
intake passage between the intercooler 6 and the turbocharger 4 is introduced into
the first pressure chamber 71b of the actuator 71.
[0051] Accordingly, the magnitude of supercharging pressure is controlled by controlling
the ON-OFF duty ratio D₁ of the solenoid 75a of the control valve 75.
[0052] In the meanwhile, connected to the second pressure chamber 71c of the actuator 71
is a portion of the intake passage downstream of the throttle valve 7 by way of a
constant pressure valve 76 and a control valve 77 for introducing negative pressure
into the chamber 71c. The control valve 77 for introducing negative pressure is, similarly
to the control valve 75 for introducing supercharging pressure, a normally-closed
ON-OFF two position type electromagnetic valve which comprises a solenoid 77a, and
a valve body 77b. When the solenoid 77a is energized to open the valve body 77b, negative
pressure regulated to a constant value by the constant pressure valve 76 is introduced
into the second pressure chamber 71c, whereas when the solenoid 77a is deenergized
to close the valve body 77b, the atmosphere is introduced into the second pressure
chamber 71c by way of the air cleaner 77c.
[0053] Accordingly, supercharging pressure P2 is also controlled by controlling the ON-OFF
duty ratio D₂ of the solenoid 77a of the control valve 77.
[0054] The solenoids 75a, 77a of the control valves 75, 77 are connected to the ECU 9, and
the duty ratios D₁, D₂ are controlled by signals therefrom.
[0055] The ECU 9, which operates when the engine 1 is in operation, determines operating
conditions of the engine 1 based on input signals from various parameter sensors,
calculates a fuel injection period T
OUT for fuel injection valves 12, timing of ignition of an ignition device 31, etc. so
as to optimize operating characteristics of the engine, such as fuel consumption and
accelerability, based on the determined operating conditions, and supplies driving
signals based on the results of calculation to the fuel injection valves 12 and the
ignition device 31. More specifically, the ECU 9 comprises an input circuit which
carries out waveform-shaping and analog/digital (A/D) conversion of input signals
from the ϑth sensor 8, P
BA sensor 10, T
A sensor 11, T
WE2 sensor 101, Ne sensor 17, O₂ sensor 18, P₂ sensor 100, etc., a central processing
unit (CPU), memory means storing programs to be executed in the CPU for calculation
of the fuel injection periods, determination of abnormality of a pressure detecting
system referred to hereinafter, etc., and for storing the calculation results outputted
from the CPU, and an output circuit for outputting driving signals, etc. The CPU calculates
the fuel injection period T
OUT for which the fuel injection valves 12 should be opened, in accordance with the determined
operating conditions and in sychronism with generation of pulses of the TDC signal,
by the use of the following equation (1):
T
OUT = T
i x K₁ + K₂ (1)
where T
i represents a basic value of the valve opening period for the fuel injection valves
12, and is calculated from a T
i map, not shown, stored in the memory means in accordance with the absolute pressure
P
BA and the engine rotational speed Ne, for example. T
i is set in all the operating conditions such that the air-fuel ratio of an air-fuel
mixture supplied to the engine is controlled to a stoichiometric value (14.7).
[0056] K₁ represents correction coefficients depending on engine operating conditions which
are calculated based on the intake air temperature T
A, the engine coolant temperature T
WE2, the throttle valve opening ϑth, etc., and K₂ represents correction constants, for
example, for increasing the amount of fuel to be supplied to the engine at acceleration.
[0057] The ECU 9 also suppies driving signals to the control valves 75, 77 based on input
signals from sensors to drive the control valves 75, 77 and hence also the actuator
71 linked to the turbocharger 4, whereby the capacity of the turbocharger 4 is controlled
to an optimum value.
[0058] More specifically, the supercharging pressure produced by the turbocharger 4 is controlled
in a feedback manner by setting in advance desired supercharging pressure values for
respective operating conditions of the engine 1, comparing an actual supercharging
pressure value P₂ (a value detected by the P₂ sensor 100) with a corresponding desired
supercharging pressure value, and changing the actual supercharging pressure by varying
the opening degree of the movable vanes 63 so that the difference between the actual
and desired supercharging pressure values may be made zero. Thus, the supercharging
pressure is accurately controlled to desired values in all the operating conditions
of the engine 1.
[0059] The ECCU 15, which operates when the engine 1 is in operation or over a predetermined
period of time after the engine 1 has ceased to operate, decides the operation or
stoppage of the water pump 20, the operation or stoppage, direction of rotation, and
speed of the radiator fan 27, and the operation or stoppage of the bonnet fan 28,
based on input signals from the T
WE1 sensor 14, the T
OIL sensor 16, and the T
WT sensor 24, and supplies driving signals resulting from the above decisions to the
water pump 20, and the first and second motors 29, 30.
[0060] The ECCU 15 is electrically connected to the ECU 9. When the engine 1 is in operation,
the ECU 9 executes control of the operation and stoppage of the bonnet fan 28 by way
of the ECCU 15, and carries out a fail-safe operation for the bonnet fan 28 when the
ECCU 5 detects abnormality thereof.
[0061] Fig. 5 is a wiring diagram showing the external connections of the ECCU 15 in detail.
The ECCU 15 has terminals B1 to B9, and A1 to A12. The terminal B1 is connected to
a battery, to be supplied with an operating voltage therefrom. The terminal B₉ is
grounded to the body of the vehicle.
[0062] The terminal B₂ is connected to an ordinary ON-OFF terminal of the ignition switch
25, whereas the terminal B₃ connected to the battery even when the ignition switch
is OFF. If the ignition switch 25 is turned off or opened when the engine is in operation,
the engine 1 ceases to operate, and the ECU 5 also becomes inoperative (except for
the function of its memory preserving its stored data) by the turning-off of the ignition
switch 25. In contrast, the ECCU 15 can operate, if desired, over a predetermined
period of time even after the engine 1 has ceased to operate, since it is provided
with the terminal B₂ which is connected to the battery even after the ignition switch
25 is turned off. The predetermined period of time after stoppage of operation of
the engine 1 is set by a timer which is started when the ignition switch 25 is turned
off.
[0063] During the predetermined period of time set by the timer, at least one of the radiator
fan 27, the bonnet fan 28, and the water pump 20 is electrically driven in the state
where the engine is not in operation, hence in the state where charging of the battery
is not carried out by a generator installed on the vehicle. Therefore, the predetermined
period of time is set to such a value as to minimize the consumption of electricity
charged in the battery and at the same time enhance the cooling performance while
taking into consideration the size of the engine room and the layout of engine parts
accommodated therein. For example, the predetermined period of time over which the
ECCU is allowed to operate is set to 15 minutes. However, in another example, the
predetermined period of time may be set to a longer time period than 20 minutes.
[0064] The terminals A₁ to A₃ are for inputting into the ECCU 15 signals from the T
WE1 sensor 14, the T
WT sensor 24, and the T
OIL sensor 16, respectively. The terminal A₄ is for grounding the signal system of the
internal circuit of the ECCU 15. The terminal A₅ is connected to an air conditioning
(A/C) unit 80, and an ON-OFF signal from the switch of the air conditioning unit 80
is inputted to the ECCU 15 therethrough.
[0065] The terminals B₄ to B₆ are for controlling the radiator fan 27 and are connected
to a driving circuit 290. The driving circuit 290 has first and second relay circuits
291, 292 for selecting low-speed forward rotation and high-speed forward rotation
of the radiator fan 27, which respectively comprise coils 291a, 292a and normally-open
contacts 291b, 292b, third and fourth relay circuits 293, 294 for selecting forward
rotation and reverse rotation of the radiator fan 27, which respectively comprise
coils 293a, 294a, normally-closed terminals 293b, 294b, and normally open terminals
293c, 294c, and a resistance 295. The terminal B₄ for passing instructions for low
speed rotation of the radiator fan 27 is connected to the first relay circuit 291,
the terminal B₅ for passing instructions for high speed rotation of the radiator fan
27 is connected to the second relay circuit 292, the terminal B₆ for passing instructions
for reverse rotation is connected to the third and fourth relay circuits 293, 294.
[0066] High speed, low speed, forward, and reverse rotations of the radiator fan 27 are
carried out in the following manner.
[0067] To select low-speed forward rotation of the radiator fan 27, a low-level signal is
supplied through the terminal B₄ to the first relay circuit 291 to cause same to operate,
whereby driving current which is decreased by the resistance 295 flows to the first
motor 29 to thereby cause low-speed rotation of the radiator fan 27. To select high-speed
forward rotation of the radiator fan 27, a low-level signal is supplied through the
terminal B₅ to the second relay circuit 292, whereby large driving current flows to
the motor 29 to thereby cause high speed rotation of the radiator fan 27.
[0068] To select reverse rotation of the radiator fan 27, a high-level signal is supplied
through the terminal B₆ to the third and fourth relay circuits 293, 294 to cause the
respective relay contacts to be connected to the normally open terminals 293c, 294c,
whereby the polarity of voltage applied to the motor 29 is inverted and at the same
time driving current is decreased by the resistance 295 to thereby cause low-speed
reverse rotation of the radiator fan 27.
[0069] The reverse rotation of the radiator fan 27 is carried out continuously or intermittently
over the predetermined period of time after stoppage of the engine 1. In this state,
as shown by the arrows in Fig. 2, air in the engine room 26 is discharged therefrom
to the outside in front of the vehicle.
[0070] The terminal B₇ is for controlling the bonnet fan 28, and is connected to a relay
circuit 301 which is part of a driving circuit 300 and comprises a coil 301a, and
normally-open contacts 301b. A fuse 310 for exclusive use is also provided in the
driving circuit 300. The operation of the bonnet fan 28 is different from that of
the radiator fan 27 in that it is merely driven or stopped by the second motor 30.
The bonnet fan 28 is operated when a high-level signal is supplied to the terminal
B₇, and stopped when a low-level signal is supplied thereto.
[0071] The operation of the bonnet fan 28 is continuously or intermittently carried out
over the predetermined period of time after the stoppage of the engine 1.
[0072] The terminal B₈ is for controlling the water pump 20, and is connected to a driving
circuit 200 having a third motor 201 for driving the water pump 20, and a relay circuit
202 comprising a coil 202a and normally-open contacts 202b. The driving circuit 200
also has a fuse 210 for exclusive use. Similarly to the operation of the bonnet fan
28, the water pump 20 is also merely driven or stopped by the third motor 201. The
water pump is operated when a high-level signal is supplied to the terminal B₈ and
stopped when a low-level signal is supplied thereto.
[0073] The operation of the water pump 20 is carried out continuously, or intermittently
in place of the bonnet fan 28, during operation of the engine 1 or over the predetermined
period of time after stoppage of the engine 1.
[0074] The terminals A₆ to A₈ serve as ports for monitoring terminal voltages V
MF, V
BF, and V
WP of the respective first to third motors 29, 30, 201 for the radiator fan 27, the
bonnet fan 28, and the water pump 20. The ECCU 15 stores in advance in the memory
means described in detail hereinbelow voltage values corresponding to the upper and
lower limit values of the rotational speed of each motor. If a voltage beyond the
range defined by the upper and lower limit values is detected at any of the ports
(for example, if a motor is short-circuited to cause the voltage at a corresponding
port to increase or decrease beyond the predetermined range), it is judged that a
motor corresponding thereto is in abnormal state.
[0075] The terminals A₉ to A₁₂ are connected to the ECU 9. The terminal A₉ is for inputting
a signal supplied from the ECU 9 for controlling the water pump 20. The control signal
is obtained based on operating conditions of the engine 1 determined by the engine
rotational speed, the engine coolant temperature, the intake air temperature, etc.
The terminal A₁₀ serves as a fail-safe output terminal, through which a control signal
is supplied to the ECU 9, for giving instructions for fail-safe operation when abnormality
is detected. The ECU 9 carries out fail-safe operation in response to the control
signal.
[0076] The terminal A₁₁ is connected to an air-conditioning refrigerant pressure switch
81 and supplied with a signal indicative of the ON- or OFF-state of the switch 81.
The switch 81 is turned on when the refrigerant pressure of a compressor, not shown,
of the air-conditioning unit is equal to or higher than a predetermined value. The
ON-OFF signal is also supplied to the ECU 9. The terminal A₁₂ outputs to the ECU 9
a signal indicating that the air-conditioning unit is in operation.
[0077] In the air conditioning unit 80, the compressor is operated or stopped (more specifically,
the compressor is connected to or disconnected from the driving shaft of the engine)
in response to a driving signal from the ECU 9.
[0078] The aforesaid switch 81 and terminal A₁₁ are used for controlling the operation of
the radiator fan in the following manner.
[0079] If the engine coolant temperature T
WE1 exceeds a predetermined high temperature value (e.g. 90 °C), it is necessary to supply
a low-level voltage signal to the terminal B₅ so as to cause high-speed forward rotation
of the radiator fan to thereby air-cool the engine 1. However, even if the engine
coolant temperature T
WE1 is slightly lower than the predetermined high temperature (e.g. higher than 84 °C),
depending on the operation of the air conditioning unit and the pressure of the refrigerant,
it may be sometimes desirable to cause rotation of the radiator fan 27, and to switch
between high speed rotation and low speed rotation thereof. Particularly, if the radiator
fan 27 and the condenser fan of the air conditioning unit are interconnected to operate
together, degradation of the performance of the air conditioning unit can be prevented
by cooling the refrigerant through rotating the radiator fan 27 even before the engine
coolant temperature T
WE1 exceeds the predetermined high temperature. Further, in this case, if the intensity
of blowing, i.e. the speed of rotation of the radiator fan 27, is increased or decreased
depending on whether or not the pressure of the refrigerant is higher than a predetermined
value (e.g. 10 kg/cm²), it is possible to control air conditioning more properly.
[0080] Therefore, when the engine coolant temperaure T
WE1 does not exceed the predetermined high temperature value, the radiator fan 27 is
controlled in the following manner. If the pressure of refrigerant of the air conditioning
unit is high, i.e. if the aforesaid switch 81 is ON, the radiator fan 27 is controlled
in advance to high speed rotation, whereas if not, i.e. if the switch 81 is OFF, the
radiator fan 27 is controlled to low speed rotation.
[0081] The air-conditioning refrigerant pressure switch 81 and the terminal A₁₁ are provided
for collecting information necessary for the above-described control of the radiator
fan 27. The program for this control may be stored in advance in the memory means
of the ECCU 15.
[0082] The ECCU 15 comprises an input circuit which is supplied with various input signals,
carries out waveform-shaping of some of the input signals, shifts the voltage level
of input signals to a predetermined level, converts analog signals of the input signals
to digital signals, etc., a central processing unit (CPU), memory means storing programs
to be executed in the CPU and for storing the calculation results outputted from the
CPU, and an output circuit for outputting signals to the terminals B₄ to B₈, A₁₀,
and A₁₂. Further, if the water pump 20 is intermittently operated as described hereinbefore,
the ECCU 15 may also include a timer for controlling the operation of the water pump
20.
[0083] Fig. 6 shows a subroutine carried out by the ECCU 15 for controlling the operation
or stoppage of the radiator fan 27, the selection of the speed of rotation thereof,
and the operation or stoppage of the bonnet fan 28. This program is executed when
the ignition switch is ON, i.e. when the engine 1 is in operation, either in synchronism
with generation of the TDC signal pulses or in asynchronism therewith and at predetermined
constant intervals of time.
[0084] First, at a step 601, it is determined whether or not the engine coolant temperature
T
WE1 is equal to or higher than a first predetermined value T
WE11 (e.g. 90 °C). If the answer at the step 601 is Yes, the radiator fan 27 is driven
for rotation at high speed (step 602), and the bonnet fan 28 is also driven for rotation
(step 603), followed by terminating the present program. Thus, if the engine coolant
temperature T
WE1 is high, not only the radiator fan 27 but also the bonnet fan 28 is driven to air-cool
the engine 1 and the engine room 26.
[0085] If the answer at the step 601 is No, i.e. if T
WE1 is lower than the first predetermined value T
WE11, it is determined at a step 604 whether or not the engine coolant temperature T
WE1 is within the range between the first predetermined value T
WE11 and a second predetermined value T
WE12 (e.g. 84 °C) slightly lower than the first predetermined value T
WE11. If the answer at the step 604 is Yes, i.e. if T
WE11 > T
WE1 ≧ T
WE12, it is determined at a step 605 whether or not the air conditioning (A/C) switch
is ON. If the answer at the step 605 is Yes, the operation of the radiator fan 27
is switched to low speed rotation thereof (step 606), followed by terminating the
present program.
[0086] As described above, the radiator fan 27 is driven at low speed even if the engine
coolant temperature T
WE1 is lower than the first predetermined value T
WE11 on condition that the switch of the air conditioning unit is ON. This is because
in this embodiment the radiator fan 27 is interconnected with the condenser fan of
the air conditioning unit 70 to simultaneously be driven together. More specifically,
even before T
WE1 does not reach the first predetermined value T
WE11, the refrigerant of the air conditioning unit is cooled to thereby prevent degradation
of the performance thereof. If the engine coolant temperature TWE1 is equal to or
higher than the first predetermined value T
WE11, the radiator fan 27 is driven for high speed rotation irrespective of the operation
of the air conditioning unit.
[0087] In the meanwhile, if the answer at the step 604 is No, i.e. if the engine coolant
temperature T
WE1 is lower than the second predetermined value T
WE12, or if the answer at the step 605 is No, i.e. if the air conditioning unit is not
in operation while T
WE11 > T
WE1 ≧ T
WE12, the radiator fan 27 and the bonnet fan 28 are both stopped (steps 607, 608), followed
by terminating the present program.
[0088] Thus, while the engine 1 is in operation, air-cooling of the engine room 26 can
be carried out by the radiator fan 27 and the bonnet fan 28. This also contributes
to prevention of excessive rise in the engine room temperature and hence percolation
of fuel after the engine has been stopped, and further to effective cooling of the
turbocharger.
[0089] Fig. 7 shows a subroutine for controlling the operation of the radiator fan 27 and
the bonnet fan 28 when the ignition switch is OFF, i.e. when the engine is not in
operation. This program is executed at predetermined constant time intervals.
[0090] First, at a step 701, it is determined whether or not the ignition switch 25 is ON.
If the answer at the step 701 is Yes, i.e. if the engine is in operation, a flag FLG
is set to a value of 0 (step 702), followed by terminating the present program.
[0091] If the answer at the step 701 is No, i.e. if the engine 1 is not in operation, it
is determined at a step 703 whether or not the flag FLG has been set to a value of
1. If the answer at the step 703 is No, i.e if the flag FLG has been set to 0, and
therefore the present loop is the first loop after the engine 1 has been stopped,
it is determined at a step 704 whether or not the engine lubricating oil temperature
T
OIL is lower than a predetermined T
OIL value T
OILRB (e.g. 105 °C) to decide whether or not both the radiator fan 27 and the bonnet fan
28 should be operated. In this embodiment, a signal indicative of a T
OIL value is outputted from the T
OIL sensor, which is arranged, as shown in Fig. 1, in the head cover of the engine 1
for detecting the temperature of lubricating oil in the head cover.
[0092] The lubricating oil temperature T
OIL is used as a parameter for controlling the operation of the radiator fan 27 and that
of the bonnet fan 28 after the engine has been stopped for the following reason:
[0093] The lubricating oil temperature is one of the temperatures representative of the
temperature of the main body of the engine. Since the lubricating oil is less susceptible
to external factors, such as air stream produced by running of the vehicle and the
driving method of the radiator fan 27, than engine cooling water (engine coolant),
it can represent the load on the engine 1 more accurately.
[0094] However, engine cooling water is cooled to a larger degree as air stream produced
by running of the vehicle is hit against the engine at a higher rate. Therefore, there
can be the phenomenon that the cooling water temperature is lowered whereas load on
the engine is increased. In contrast, the lubricating oil temperature hardly depends
on such external factors. For example, when the vehicle is cruising at a speed of
60 km/h, the lubricating oil temperature is stable approximately within the range
of 100 ± 5°C, and when the vehicle is cruising at a speed of 100 km/h, the lubricating
oil temperature is approximately within the range of 115 ± 5°C.
[0095] Therefore, in controlling the air-cooling of the engine room after stoppage of the
engine, the lubricating oil temperature T
OIL is used which is less susceptible to the external factors, and hence is capable of
preventing inconvenience due to the external factors (for example, if the cooling
water temperature is used, when the engine has been operating under a heavily-loaded
condition, and therefore air-cooling of the engine room should be carried out, the
water temperature can be low, though in rare cases, and adversely affect the control
of air-cooling of the engine room). Thus, the lubricating oil temperature more accurately
represents the engine load condition before stoppage of the engine.
[0096] If the answer at the step 704 is Yes, i.e. when T
OIL has not reached the predetermined T
OIL value T
OILRB, the driving circuit 290 for the radiator fan 27 is deenergized to control the radiator
fan 27 to stoppage (step 705), and similarly the driving circuit 300 for the bonnet
fan is deenergized to control the bonnet fan 28 to stoppage (step 706), followed by
terminating the present program.
[0097] As described above, the mere satisfaction of the condition of stoppage of the engine
does not lead to the start of the radiator fan 27 and the bonnet fan 28.
[0098] If the answer at the step 704 is No, i.e. if T
OIL ≧ T
OILRB, a t
RB timer (e.g. a timer comprising a down counter) for counting a predetermined period
of time t
RB (e.g. 12 minutes) stored in the ECCU 15 is started (step 707), the flag FLG is set
to a value of 1 (step 708), and then both of the radiator fan 27 and the bonnet fan
28 are controlled to operation (steps 709, 710), followed by terminating the present
program.
[0099] Thus, both of the fans 27, 28 are driven, when the stoppage of the engine 1 is detected
and the detected T
OIL is equal to or higher than the predetermined T
OIL value T
OILRB.
[0100] In this embodiment, rotation of the radiator fan 27 after stoppage of the engine
1 is reverse, and low in speed. The reason for this is as follows:
[0101] When the engine 1 is not in operation, if the radiator fan 27 is driven for forward
rotation while the bonnet fan 28 is also driven to supply air into the engine room
26 from the outside as shown in Fig. 2, there is the possibility that air flows produced
by the two fans 27, 28 collide with each other within the engine room 26 only to cause
high temperature air to circulate therein, depending on the layout of engine parts
therein etc., which leads to spoiling the advantage of the cooperative operation of
the two fans 27, 28.
[0102] Therefore, in this embodiment, the radiator fan 27 is reversely rotated so as to
actively form air streams from the inside of the engine room 26 to the outside of
the front of the vehicle. This makes it possible to cause low-temperature cooling
air drawn into the engine room 26 from the outside through the bonnet fan 28 to flow
therethrough to cool the engine room 26 in the minimum required time period. The rotation
of the radiator fan 27 is carried out at low speed because it suffices to actively
form cooling air streams for cooling the engine room 26 when the engine is not in
operation.
[0103] The above-described control of the radiator fan 27 is advantageous particularly when
the three-way catalyst 19 is arranged between the radiator fan 27 and the main body
of the engine 1 or in the vicinity of the engine main body. More specifically, in
the engine room 26 according to this embodiment, as shown in Fig. 2, the three-way
catalyst 19 is located just at the rear of the radiator fan 27 in order to improve
exhaust emission characteristics (to enhance the activation of the catalyst). since
the three-way catalyst forms a heat source in the engine room 26, if the radiator
fan 27 is rotated forward as shown in Fig. 8, air streams produced thereby strike
the three-way catalyst 19 so that the resulting high tempeature air streams merely
stir the air inside the engine room 26, and proper cooling of the engine room 26 cannot
be expected. However, according to this embodiment of the invention, hot air in the
engine room 26 is positively exhausted to the outside thereof, and therefore air-cooling
thereof can be very effectively carried out irrespective of the existence of heat
sources, such as the three-way catalyst and the turbocharger, and the arrangement
thereof.
[0104] Returning to Fig. 7, the above-described reverse low speed rotation of the radiator
fan 27 and the rotation of the bonnet fan 28 are continued over a predetermined time
period during which the timer t
RB is in operation.
[0105] More specifically, in the following loops, the answer at the step 703 is Yes, and
the program proceeds to a step 711, where it is determined whether or not the predetermined
time period has passed after the start of the timer t
RB. If the answer at the step 711 is No, the steps 709, 710 are carried out to cause
the operation of the fans 27, 28 to be continued, whereas if the answer at the step
711 is Yes, the steps 705, 706 are carried out to cause the operation of the fans
27, 28 to be stopped, followed by terminating the present program.
[0106] As described above, according to the engine room air-cooling control of the invention,
it is possible to carry out synthetic air-cooling of the engine room 26 during operation
of the engine and after stoppage thereof by the cooperative operation of the radiator
fan 27 and the bonnet fan 28. In particular, since the control is based on the lubricating
oil temperature T
OIL, the air-cooling control can be carried out accurately to just a sufficient degree
depending on the load on the engine just before the stoppage thereof and only in a
temperature range requiring cooling, without being influenced by external factors
such as air streams produced by running of the vehicle just before stoppage of the
engine, whereby thermal damage can be properly prevented. Further, the operation of
the fans can be limited to the minimum required extent, so that electricity stored
in the battery is not excessively wasted and degradation of the durability of the
motors for driving the fans can be prevented.
[0107] Fig. 7A and 7B show a variation of the above-described embodiment of the invention.
Fig. 7A shows steps corresponding to the steps 704 and 707 of Fig. 7. At a step 751
of Fig. 7A, the engine coolant temperature T
WE1 and the lubricating oil temperature T
OIL are read, and in accordance with the read temperature values, at a step 752, a time
period t
RB is selected from a map of time period values t
RB1 to t
RB8 (which are set e.g. to 0, 3, 5, 6, 8, 9, 10, and 12 minutes, respectively) corresponding,
respectively, to a plurality of regions divided by predetermined values of the parameters,
i.e. T
WE171, T
W172, and T
W173 (e.g. 90°C, 95°C, and 100°C, respectively), and T
OIL1, and T
OIL2 (e.g. 100°C, and 105°C, respectively) as shown in Fig. 7B. By thus deciding the time
period over which the fans 27, 28 are to be operated by the use of both the engine
coolant temperature, reflecting external factors such as air stream produced by running
of the vehicle, and the lubricating oil temperature reflecting the engine load, the
fans 27, 28 can be operated over an optimum time period reflecting both the external
factors and the engine load, to thereby enable carrying out accurate and effective
control of air-cooling of the engine room.
[0108] Figs. 9 and 10 show another embodiment of the invention.
[0109] The embodiment of the invention described above with reference to the program shown
in Fig. 7 still has room for further improvement.
[0110] Specifically, as shown in Fig. 12, if the lubricating oil temperature of the engine
assumed when the ignition switch has been turned off exceeds a higher discriminating
value (which corresponds to the predetermined T
OIL value T
OILRB in the first embodiment), a timer is started to count a predetermined period of time
to cause a fan to rotate so as to air-cool the engine room over the predetermined
period of time. During this control of air-cooling the engine room, there may be a
case in which the engine is started again before the predetermined period of time
elapses, as shown in Fig. 13. For example, suppose that the vehicle is stopped and
the ignition switch is turned off at a gas station for refilling the vehicle with
fuel, and immediately after the refilling the vehicle is started to move and stopped
for washing the vehicle. If the lubricating oil temperature is slightly lower than
the higher discriminating value when the ignition switch is turned off for the second
time, the fan is not rotated in spite of the fact that the engine room temperature
has not been lowered sufficiently, since the condition for starting the engine room
air-cooling control after stoppage of the engine is not satisfied. Therefore, it is
impossible to carry out air-cooling of the engine room properly and efficiently in
such a case.
[0111] The embodiment described hereinafter with reference to Figs. 9 to 11 is adapted to
carry out air-cooling of the engine room properly and efficiently in such a case
as described above.
[0112] Fig. 9 shows a subroutine for controlling the air-cooling of the engine room after
stoppage of the engine by driving the radiator fan. The present program is carried
out in the ECCU 15 at predetermined constant time intervals.
[0113] First, at a step 901, it is determined whether or not the ignition switch 25 is ON.
If the answer at the step 901 is Yes, an ignition ON flag FLG
IG1 is set to a value of 1 at a step 902, and then it is determined at a step 903 whether
or not a bonnet fan-operating timer BNTTMR (e.g. a down counter) indicates a value
of 0.
[0114] If the answer at the step 903 is Yes, a timer REVTMR for controlling reverse rotation
of the radiator fan 27 is set to a value of 0 at a step 904, and then the timer BNTMR
is set to a value of 0 again at a step 905. Next, the reverse rotation of the radiator
fan 27 is stopped at a step 906, followed by terminating the present program. In the
meanwhile, if the answer at the step 903 is No, the program skips over the above steps
904, 905 to the step 906, followed by terminating the present program.
[0115] If the answer at the step 901 is No, it is determined at a step 907 whether or not
the flag FLG
IG1 has been set to a value of 1. If the answer at the step 907 is Yes, i.e. if the present
loop is the first loop after stoppage of the engine 1, the flag FLG
IG1 is set to a value of 0 at a step 908, and then it is determined at a step 909 whether
or not the engine lubricating oil temperature T
OIL is higher than a predetermined value T
OILOH (e.g. 94 °C).
[0116] If the answer at the step 909 is No, it is judged that reverse rotation of the radiator
fan 27 is not needed, and the program proceeds to the step 903 et seq. If the answer
at the step 909 is Yes, it is judged that reverse rotation of the radiator fan 27
is needed, and the program proceeds to the step 910.
[0117] At the step 910, the radiator fan-operating timer REVTMR is set to a predetermined
operating time period t
REV (e.g. 20 minutes), and then at a step 911 the bonnet fan-operating timer BNTTMR is
set to a predetermined operating time period t
BNT (e.g. 12 minutes). The operating time periods for the radiator fan 27 and the bonnet
fan 28 have different values from each other as described above, the former being
longer than the latter (t
REV > t
BNT).
[0118] Next, it is determined at a step 912 whether or not the lubricating oil temperature
T
OIL is higher than a predetermined value T
OILOL (e.g. 65 °C) for turning off the radiator fan 27. The predetermined values T
OILOH and T
OILOL are set in a manner as shown in Fig. 11.
[0119] If the answer at the step 912 is Yes, it is determined at a step 913 whether or not
a delay timer DLTMR1 indicates a value of 0. The delay time DLTMR1 is provided for
waiting for a predetermined time period to elapse before the reverse rotation of the
radiator fan 27 starts. If the answer at the step 913 is No, the program proceeds
to the step 906. If the answer at the step 913 is Yes, the program proceeds to a step
914, where it is determined whether or not the predetermined operating time period
tREV set at the 910 has elapsed.
[0120] If the answer at the step 914 is No, the program proceeds to a step 915, where a
delay timer DLTMR2 for delaying the start of forward rotation of the radiator fan
27 is set to a predetermined time period t
DL2 (e.g. 7.5 seconds). Then, at a step 916, the radiator fan 27 is turned on for reverse
rotation, followed by terminating the present program.
[0121] After the reverse rotation of the radiator fan 27 is thus started, in the following
loops, if the state of the ignition switch being OFF is continued, the steps 908 to
911 are skipped over, whereby the reverse rotation of the radiator fan 27 is continued
while the T
OIL value is above T
OILOL or until the timer REVTMR counts up (normal mode shown in Fig. 12).
[0122] In the above process, the reverse rotation of the radiator fan is stopped if the
timer REVTMR counts up the predetermined time period t
REV, i.e. if the answer at the step 914 is Yes, or if the lubricating oil temperature
T
OIL becomes equal to or lower than the predetermined value T
OILO (i.e. if the answer at the step 912 is No) even before the predetermined time period
t
REV elapses. In the latter case, both the timers REVTMR and BNTTMR are reset and the
radiator fan 27 is turned off (step 906).
[0123] In the meanwhile, in the case where the ignition switch 25 is once turned off, and
then as shown in Fig. 11, the switch 25 is turned on and then soon turned off again
and at the second turning-off the T
OIL is lower than the predetermined value T
OILOH, the engine room air-cooling control is carried out in the following manner to air-cool
the engine room efficiently.
[0124] Specifically, if the ignition switch is turned on before the predetermined operating
time period t
BNT elapses, the program in Fig. 9 proceeds from the step 901 to the steps 902 and 903.
However, since the timer BNTTMR is then in operation (Fig. 11), the steps 904 and
905 are skipped over, and then the radiator fan 27 is once turned off (step 906).
Thus, once the timer BNTTMR has been set (the timer REVTMR has also been set at the
same time), it is not cleared even if the ignition switch 25 is turned on before the
timer BNTTMR counts up.
[0125] If the ignition switch is turned off again shortly after being turned on, the program
proceeds from the step 901 to the steps 907 to 909. In this first loop after the ignition
switch is turned off for the second time, the flag FLG
IG1 is reset to 0 at the step 908, and since at this time T
OIL ≦ T
OILOH (Fig. 11), the steps 903 et seq are carried out. In the following loops, the program
jumps from the step 907 to the step 912 to cause the radiator fan 27 to be rotated
reversely (Fig. 11). Therefore, the engine room can be efficiently air-cooled and
rise in the engine room temperature as shown in Fig. 13 can be prevented.
[0126] Fig. 10 shows a subroutine for controlling the operation of the bonnet fan 28.
[0127] At a step 1001, it is determined whether or not the radiator fan 27 is rotating forward
at high speed. If the answer at the step 1001 is Yes, the bonnet fan is turned on
(step 1002) followed by terminating the present program. If the answer at the step
1001 is No, it is determined at a step 1003 whether or not the timer BNTTMR set at
the step 911 in Fig. 9 has counted up. As described above, the timer BNTTMR is set
under the condition that air-cooling of the engine room should be carried out after
the ignition switch has been turned off. Therefore, the step 1003 is carried out to
determine whether the engine room is not under such a condition.
[0128] If the answer at the step 1003 is No, it is judged that the timer BNTTMR has been
set, and it is determined at a step 1004 whether or not the radiator fan 27 is rotating
reversely. If the answer at the step 1004 is Yes, the step 1002 is carried out to
drive the bonnet fan 28 in combination with the radiator fan 27, followed by terminating
the present program. As described above, when the ignition switch is turned off, the
bonnet fan 28 can be driven for rotation in combination with the operation of the
radiator fan 27.
[0129] The rotation of the bonnet fan 28 is continued until the reverse rotation of the
radiator fan 27 is stopped (the step 906 in Fig. 9, i.e. until the answer at the step
1004 is No), or until the timer BNTTMR has counted up (the answer at the step 1003
is Yes). Thus, even if the ignition switch is turned on and off within a short time
while the engine room air-cooling control is carried out as shown in Fig. 11, in combination
with the operation of the radiator fan 27, which is started again, the bonnet fan
28 is also started to air-cool the engine room.
[0130] Thus, according to this embodiment of the invention, it is possible not only to carry
out air-cooling of the engine room 26 properly by the two fans 27, 28 when the engine
1 has stopped, but also to prevent the delay of lowering in temperature as shown in
Fig. 13 by continuing air-cooling of the engine room 26 even after the ignition switch
has been turned on and off within a short time while the two fans are in operation.
[0131] Fig. 14 shows another embodiment of the invention.
[0132] This embodiment is intended to achieve proper control of the rotation of the radiator
fan and the refrigerant pressure of the compressor of the air-conditioning unit.
[0133] In the above-described embodiments, the radiator fan 27 is used as a reversely-rotatable
fan, and the engine room 26 is air-cooled by reverse rotation of the radiator fan
27 after the engine 1 has stopped. The reverse rotation of the radiator fan 27 is
effective to exhaust hot air from the engine room, and contributes to prevention of
rise in the engine room temperature after stoppage of the engine 1 which has been
driven under high load condition.
[0134] According to the previous embodiments, when the engine is restarted from the state
in which the radiator fan is being reversely rotated, it is necessary to change the
direction of rotation of the radiator fan to forward rotation. However, this change
undergoes a time lag since the fan continues to reversely rotate by inertia even after
a command has been given to the fan to rotate forward. This delay in the change brings
about the following problems:
[0135] In the engine room air-cooling system, which is constructed such that the radiator
fan 27 cooperates with the condenser fan of the air-conditioning unit, if the engine
1 is stopped and started soon again in the state where the temperature in the engine
room is still high and at the same time the switch of the air conditioning unit is
turned on, air-cooling of the refrigerant of the compressor of the air-conditioning
unit cannot be carried out until the radiator fan actually starts forward rotation.
In such a case, if the operation of the air-conditioning unit is started simultaneously
with turning-on of the switch thereof, the pressure of the refrigerant of the compressor
is increased, which makes it impossible to carry out proper air-conditioning operation.
[0136] The present embodiment aims to solve the above-described problem which is inherent
in the engine room air-cooling system which is adapted to cause the radiator fan 27
to rotate reversely after stoppage of the engine 1.
[0137] Fig. 14 shows a subroutine for controlling the operation of the radiator fan 27 and
that of the compressor of the air-conditioning unit. The radiator fan 27 is controlled
in accordance with the program when the engine 1 is restarted while the ECCU 15 is
in operation after stoppage of the engine 1. In the meanwhile, the air-conditioning
unit 80 is controlled by driving signals from the ECU 9 to operate or stop the compressor
thereof.
[0138] First, at a step 1401, it is determined whether or not the ignition switch 25 is
ON. The determination at the step 1401 is carried out with reference to IG₂ supplied
to the terminal B₃, and during cranking of the engine 1, it is determined that the
ignition switch 25 is OFF.
[0139] When the answer at the step 1401 is No, the present program is terminated at once.
When the answer at the step 1401 is Yes, it is determined at a step 1402 whether or
not the switch A/C SW of the air-conditioning unit is ON. If the answer at the step
1402 is No, a signal ACS is set to 0 (step 1403), followed by terminating the present
program. In other words, in these cases, a signal indicating that the air-conditioning
unit is in operation is not supplied to the ECU 9.
[0140] If the answer at the step 1402 is Yes, it is determined at a step 1404 whether or
not the signal ACS has a value of 1, i.e. the signal indicating that the air-conditioning
unit is in operation is being supplied to the ECU 9. If the answer at the step 1404
is Yes, it is determined at a step 1405 whether or not the engine coolant temperature
T
WE1 is higher than a predetermined value T
RADH (e.g. 109 °C). If the answer at the step 1405 is Yes, i.e. if T
WE1 > T
RADH, the above step 1403 is carried out, followed by terminating the present program.
If the answer at the step 1405 is No, i.e. if T
WE1 ≦ T
RADH, the program proceeds to a step 1407.
[0141] If the answer at the step 1404 is No, it is determined at a step 1406 whether or
not the engine coolant temperature T
WE1 is higher than a predetermined value T
RADL (e.g. 107 °C), which is lower than the above predetermined value T
RADH. If the answer at the step 1406 is Yes, i.e. if T
WE1 > T
RADL, the step 1403 is carried out, followed by terminating the present program. If the
answer at the step 1406 is No, i.e. if T
WE1 ≦ T
RADL, the program proceeds to the step 1407 et seq.
[0142] The above predetermined values T
RADH, T
RADL are coolant temperature values for determining whether or not the switch ACS of the
air conditioner is to be turned on. In determining the ACS operation, a predetermined
hysteresis is provided between the high and low sides for prevention of hunting.
[0143] At the step 1407, it is determined whether or not the timer DLTMR2 for delaying the
start of forward rotation of the radiator fan 27 indicates a value of 0, i.e. whether
or not the predetermined time period t
DL2 has elapsed after the start of the timer DLTMR2. The timer DLTMR2 is started immediately
after the radiator fan 27, which has been started after stoppage of the engine 1,
ceases to be driven for reverse rotation. The predetermined time period t
DL2 (e.g. 7.5 seconds) is set to the DLTMR2 by another subroutine, i.e. by the subroutine
shown in Fig. 7.
[0144] If the answer at the step 1407 is No, i.e. before the predetermined time period t
DL2 has elapsed after the start of the timer DLTMR2, the above step 1403 is carried out,
followed by terminating the present program. Thus, even if the switch A/C SW of the
air-conditioning unit has been turned on, the signal indicating that the air-conditioning
unit is in operation is not supplied to the ECU 9 before the timer DLTMR2 has counted
up. The ECU 9 controls the operation of the air-conditioning unit 80 and hence the
compressor thereof based on the output signal from the terminal A₁₂ of the ECCU 15,
and in the above case the compressor is not brought into operation to thereby prevent
rise in the pressure of the refrigerant of the compressor.
[0145] In contrast, if the answer at the step 1407 is Yes, the signal ACS is set to a value
of 1 (step 1408), i.e. the signal indicating that the air-conditioning unit is in
operation is supplied to the ECU 9, and then it is determined at a step 1409 whether
or not the air-conditioning refrigerant pressure switch 81 is ON. If the answer at
the step 1409 is No, i.e. the refrigerant pressure (discharge pressure) is lower than
a predetermined value, the radiator fan 27 is permitted to rotate forward at low speed
(step 1410), whereas if the answer at the step 1410 is Yes, i.e. the refrigerant pressure
is equal to or higher than the predetermined pressure, the radiator fan 27 is permitted
to rotate forward both at high speed (step 1411) and at low speed (step 1412), followed
by terminating the present program.
[0146] As described above, according to this embodiment of the invention, the engine room
air-cooling system, which is equipped with the radiator fan 27 capable of being driven
for reverse rotation after stoppage of the engine 1, and the condenser fan of the
air-conditioning unit which is driven cooperatively with the radiator fan 27, is
constructed such that even if the switch of the air-conditioning unit is turned on,
the operation thereof is inhibited before the predetermined time period has elapsed
after the radiator fan 27 ceases to be driven for reverse rotation, and the radiator
fan is capable of being driven for forward rotation at a predetermined speed depending
on the refrigerant pressure of the air-conditioning unit after the predetermined
time period has elapsed. Therefore, although it takes time before the direction of
the rotation of the radiator fan 27, which has been driven for reverse rotation so
as to exhaust hot air from the engine room, is actually changed to the forward rotation,
the rise in the refrigerant pressure of the compressor due to delayed forward rotation
of the radiator fan 27 can be prevented since the operation of the air-conditioning
unit is inhibited before the predetermined time period has elapsed, and further, after
the lapse of the predetermined time period, the radiator fan 27 and the compressor
can be properly driven depending on the refrigerant pressure of the compressor of
the air-conditioning unit to thereby achieve effective air-cooling of the engine
room.