The present invention relates to an optical rule with means for its fixing to a fixed structure.
As is known, in many industrial applications. such as in machine tools and the like, optical rules are currently used to detect the precise position of the machine. Optical rules generally have an elongated body or base which supports a series of reference notches which are detected by a reading head connected to a moving element which is connected to the movable part of the machine.
Known from GB-A-1,442,165 is an optical rule comprising an elongated profiled body having, on its outer surface a female dovetail coupling element for its removable coupling to means for fixing the optical rule to a fixed structure.
An optical rule as defined in the precharacterizing part of claim 1 is made by GIVI MISURE under the name of "Optical rule ISA 2320".
With known solutions, considerable problems are currently encountered in precisely and rapidly positioning the optical rule on the machine, since available optical rules have no means, for their fixing to the fixed structure, which are versatile and capable of adapting to the different types of application.
Another disadvantage, observable in known rules, is the need for particular adaptations which must be performed on the optical rule at the moment of its installation on the machine tool or the like, to adapt the rule's coupling elements to the particular machine.
Another disadvantage furthermore resides in that known means do not always allow to compensate any irregularities in the surface onto which the optical rule is applied, with considerable difficulties during installation; furthermore all normal maintenance operations require a disassembly of the rule, with successive new complications in its re-application.
The aim of the present invention is indeed to eliminate the disadvantages described above by providing an optical rule with means for its fixing to the fixed structure which allows it to rapidly and easily adapt to all contingent installation conditions without thereby having to perform any particular modification of the rule itself.
Within the scope of the above described aim, a particular object of the invention is to provide an optical rule wherein it is possible to indifferently use various fixing means which all offer the advantage of great rapidity in installation and of reliability.
Another object of the present invention is to provide an optical rule which is structured so as to always obtain perfect installation conditions, even if the resting surfaces are not perfectly positioned or aligned.
Not least object of the present invention is to provide an optical rule which is easily obtainable starting from elements and materials commonly available on the market and which is furthermore competitive from a merely economical point of view.
The above described aim, as well as the objects mentioned and others which will become apparent hereinafter, are achieved by an optical rule as defined in the appended claims. Further characteristics and advantages will become apparent from the description of a preferred but not exclusive embodiment of an optical rule illustrated only by way of non-limitative example in the accompanying drawings, wherein:
With reference to the above described figures, the optical rule comprises a profiled body, generally indicated by the reference numeral 1, which is advantageously obtained by means of an extruded element in aluminum or similar alloys which has, in transverse cross section, a substantially U-shaped configuration.
The profiled element 1 has, on its outer surface, a female dovetail coupling element 10 arranged in its central portion and a male dovetail coupling element 11 which is arranged on one of the lateral arms.
The profiled element 1 is internally provided with longitudinal grooves 15, which act as guiding elements for the sliding of the reading head 16 to which the moving element or slider 17 is connected.
In order to prevent dust infiltrations there are two opposite pairs of gaskets 19 which engage with the stem 20 of the slider.
The profiled body thus has various means for its fixing to the fixed structure, so as to be easily adaptable to all contingent installation conditions.
As schematically illustrated in figures 1 to 3, the application of the profiled body to the fixed structure can be obtained by means of end blocks, generally indicated by the reference numeral 30, which have a lateral tab 31 separated from the remaining portion of the block by a transverse notch 32. On the tab 31 there is a hole 33 for its engagement with a screw 34 which allows its fixing to an upwardly arranged fixed structure.
In the remaining portion of the block 30 there are dovetail feet 35 separated by a longitudinal notch 36.
On the opposite sides of the longitudinal notch there are threaded holes 37 in which there engage dowels 38 which are moved into mutual abutment to obtain a spacing of the dovetail feet, with their consequent locking in the female dovetail element 10.
The provision of opposite dowels allows to use the same block for fixing to both ends of the elongated body.
According to what is illustrated in figures 4 and 5, it is possible to perform the lateral fixing of the profiled element by means of a through screw 40 which engages in openings 41 defined at a side of the elongated body 1. A bush 42 is applicable where the through screw 40 is applied, and sealingly closes the openings and furthermore acts as stop element for the sliding of the moving element. The bush 42, which is externally threaded, retains a tension block 43 which has a seat for the accommodation of the bush and is tensioned, at its axial end, by a locking screw 45 which engages the end plate 46 arranged to close the profiled bar.
This arrangement allows to extract the bush, for removing the moving element without having to separate the elongated body from the wall.
According to what is illustrated in figures 6 to 11, a lateral-fixing block 50 is provided as fixing means and engages in the female dovetail coupling element 10. Said block 50 has a longitudinal slot 51 which separates dovetail coupling feet 52 which are insertable in the female dovetail coupling element.
Transversely to the longitudinal extension of the slot there is a central fixing hole 53 in which there engages a screw for fixing to the lateral wall 54, and there is a pair of locator holes 55 in which abutment dowels 56 insert and allow to compensate any irregularities in the resting surface.
Laterally to the locator holes 55 there is a threaded locking hole 57 in which a locking dowel 58 is inserted and abuts with the opposite wall of the slot and spreads apart the dovetail locking feet 52 to insert and lock the profiled body.
The solution illustrated in figure 12 allows the frontward application of the bar without extracting it from the coupling means along the direction of its longitudinal extension.
Said frontward coupling means are constituted by a front bar 60 having through holes 61 in which locking screws 62 engage. The front bar also has a lower seat 63 which couples to the lower portion of the male dovetail coupling element, as well as upper portions 65 which engage with the upper portion of the male dovetail coupling element, and are locked by means of coupling screws 66 which join them to the front bar. With this arrangement, by removing the upper portion it is possible to obtain a frontward uncoupling of the elongated body from the locking means.
Figures 13-21 illustrate a device according to another aspect of the invention comprising a fixing block, generally indicated by the reference numeral 101, which advantageously has a substantially flattened parallelepipedal configuration and defines, on its lower face, a plane 102 for its coupling to the supporting profiled element 103 of an optical rule.
The supporting profiled element 103 has a coupling seat 104, advantageously dovetail shaped, as described before.
The fixing block 1 has a pair of vertical holes 105 for inserting fixing screws if the fixing block 101 is to be fixed to an upwardly arranged fixed structure, as schematically illustrated in figure 17, and furthermore has a pair of horizontal holes 106 for fixing the block 101 to a rearwardly arranged supporting surface or fixed structure, as schematically shown in figures 18 to 21.
In diametral positions with respect to the horizontal holes 106 there are threaded locator holes 107 in which locator dowels 108, are insertable and have the function of compensating any defects in planarity of the supporting structure, similarly to what previously described.
An important peculiarity of the invention resides in that the block 101 defines, in one of its middle portions, a seat 110, open at least at the abutment face 102, which can be accessed along a direction which is perpendicular to the prevailing plane of arrangement of the block 101 and perpendicular to the longitudinal extension of the profiled element 103.
A coupling element 120 is insertable in said seat 110 and is removably associable with the profiled element 103.
For this purpose, the coupling element 120 has, at its base, feet 121 which are insertable in the dovetail coupling 104 defined by the profiled element 103.
In this manner the element 120 is arrangeable at any point of the profiled element 103 and protrudes from the profiled element 103 along a direction which is perpendicular to the longitudinal extension of said profiled element.
The coupling element 120 is removably insertable in the seat 110 and is lockable by means of locking means which interact between the fixing block 101 and the coupling element 120.
Said locking means are advantageously constituted by a locking dowel 130 having a conical point 131 which inserts in a locking hole 132 defined by the block 101 and leading into the seat 110.
The coupling element 120 correspondingly defines, on one of its portions which is arranged facing the locking hole 132, a conical recess 133 in which the conical point 132 is insertable, thus creating a limited translatory component along a direction which is perpendicular to the extension of the profiled element 103, which in practice performs a stable locking of said profiled element 103 against the fixing block 101.
In this manner it is possible to correctly locate the various blocks 101 on the fixed structure and then perform the coupling of the profiled element 103 with an insertion along a direction which is perpendicular to the extension of said profiled element 103, performing the locking simply by inserting the locking dowel 130 which couples in the conical recess 133.
Furthermore if the guide must be removed it is not necessary to disassemble the fixing block 101 but simply to remove the locking dowel which allows to disengage the coupling element 120 from the seat 110.
For the sake of completeness in description, to the above it should be added that a discharge recess, generally indicated by the reference numeral 140, is provided on the coupling plane or face 103 at the region of access to the seat 110.
Figures 22 to 24 illustrate means for pre-positioning and locking the moving element with respect to the elongated body.
Said means are constituted by a pair of brackets 70 which engage with the opposite ends of the moving element and have, on their vertical arm 71, a crosspiece 72 which engages in a groove 73 defined inside the elongated body. The bracket 70 has a horizontal arm which has an abutment foot 75 which couples to the free edge of the arms which constitute the elongated body. A coupling wing 76 is furthermore provided and has a through hole 77 in which a bolt 78 inserts and engages in a threaded seat 79 defined by the moving element.
By tightening the bolt 78, the bracket rotates about the abutment foot 75 and consequently the crosspiece 72 engages in the groove.
In this manner the moving element is locked with respect to the elongated body, with the possibility of assembling the optical rule on the machine tool with extreme speed and precision.
Once the optical rule is fixed, by connecting the elongated body to the fixed structure and the moving element to the movable part, it is sufficient to remove the brackets by simply disengaging the bolt 78 and performing a rotation about the axis defined by the vertical wing which causes the disengagement of the crosspiece 72 from the grooves and consequently allows to extract the bracket from the elongated body.
From the above it can thus be seen that the invention achieves the intended aim and objects, and in particular the fact is stressed that the various fixing means adopted offer the possibility of making the optical rule according to the invention extremely versatile and applicable in any condition, without entailing particular problems in labor or installation.
Another important aspect of the invention furthermore resides in that by providing a male coupling element and a female coupling element on the elongated body allows to apply it both to an upwardly arranged fixed structure and to a laterally arranged fixed structure, with the possibility of adapting it to all contingent installation requirements.
Furthermore, the particular locking means adopted allow, if required, to rapidly uncouple the optical rule with the possibility of immediately re-couple it. since the adopted presettings maintain the positions preselected for fixing.
The invention thus conceived is susceptible to numerous modifications and variations, all of which are within the scope of the inventive concept.
Furthermore all the details may be replaced with other technically equivalent elements.
In practice, the materials employed, so long as compatible with the specific use, as well as the contingent shapes and dimensions may be any according to the requirements.
Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs.