BACKGROUND OF THE INVENTION
I. Field of the Invention
[0001] The present invention relates in general to automotive vehicle body constructions
and more particularly to an automotive vehicle air front structure adjacent the lateral
ends of an air box.
II. Description of the Prior Art
[0002] In an automotive vehicle as a passenger car or the like, it is a usual practice to
provide, as shown in Fig. 8, a vehicle floor (not shown) integrally with a dash lower
panel 1 which extends vertically and laterally of a vehicle body, and dispose an air
box 2 at the upper end of the dash lower panel 1.
[0003] The air box 2 consists of a dash upper panel 3, cowl top front plate 4 and dash side
panel 5. The dash upper panel 3 is welded at the rear lateral end portions to front
pillars 6 (only one is shown) and at the front end to the upper end of the dash lower
panel 1 as shown in Fig. 9. The cowl top front plate 4 is welded to the front end
of the dash upper panel 3 in such a way as to extend upwardly therefrom.
[0004] Welded to the front lateral end portion of the dash upper panel 3 and the lateral
end of the cowl top front plate 4 is a hood ledge panel 7 which extends longitudinally
of the vehicle body. Welded to the rear upper end portion of the hood ledge panel
7 and the lateral end of the dash upper panel 3 is the dash side panel 5. A hood ledge
reinforce 8 extends over the hood ledge panel 7, dash side panel 5 and front pillar
6 and is welded to same. The hood ledge panel 7 is integrally formed with a strut
mount housing 9 for receiving and supporting a front suspension strut (not shown).
As shown in Fig. 10, a small gap or clearance "a" is formed between the dash side
panel 5 and front pillar 6.
[0005] In the above structure, vertical vibrations transmitted from the front wheels to
the struts during running of the vehicle subject the upper end portion of the strut
mount housing 9 to such a force that causes the strut mount housing 9 and therefore
the hood ledge panel 7 and hood ledge reinforce 8 to incline in the direction "F",
i.e., toward an engine compartment 10. Due to this, it is necessary to provide the
air box side structure with some means for preventing the strut mount housing 9 from
leaning in the direction "F" by the force applied thereto from the strut. To this
end, it has heretofore been practiced to utilize a brace 11 of an L-shaped plane figure
and an L-shaped cross section, which extends between the cowl top front plate 4 and
hood ledge panel 7 and is secured to same as for example disclosed in Japanese provisional
Utility Model Publication No 59-172615.
[0006] In the meantime, a bracket 12 for installation of a wiper pivot is provided to the
rear upper end portion of the dash upper panel 3.
[0007] In the prior art structure, the brace 11 and bracket 12 are independent parts and
disposed independently on the opposite sides of the air box 2.
SUMMARY OF THE INVENTION
[0008] In accordance with the present invention, there is provided a front structure for
an automotive vehicle which comprises a dash lower panel, a pair of front pillars
disposed at opposite lateral ends of the dash lower panel, an air box extending along
an upper end of the dash lower panel and secured to same, the air box being further
secured at opposite lateral end portions thereof to the front pillars, a pair of hood
ledge means each secured at a rear end portion thereof to each lateral end portion
of the air box and each front pillar and a pair of braces for preventing the hood
ledge means from leaning toward an engine compartment of the vehicle, each disposed
between each lateral end portion of the air box and each hood ledge means and secured
to same.
[0009] Each brace is further secured at a rear end thereof to each front pillar and integrally
formed with a wiper pivot mounting portion.
[0010] The above structure is desirable from the point of view of management of its constituent
parts and from the point of view of a number of necessary manufacturing and assembling
processes.
[0011] It is accordingly an object of the present invention to provide an improved front
structure for an automotive vehicle which can reduce the number of constituent parts
and therefore the number of assembling processes as well as can increase the structure
rigidity, particularly the structural rigidty for resisting against inclination of
a hood ledge panel, hood ledge reinforce, etc. toward an engine compartment.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a perspective, partly cutaway, view of an automotive vehicle front structure
according to an embodiment of the present invention;
Figs. 2 to 4 is foreshortened perspective views of the front structure of Fig. 1,
with some parts being omitted;
Fig. 5 is a sectional view taken along the line V-V of Fig. 1;
Fig. 6 is a sectional view taken along the line VI-VI of Fig. 1;
Fig. 7 is a sectional view taken along the line VII-VII of Fig. 1;
Fig. 8 is a view similar to Fig. 1 but showing a prior art front structure;
Fig. 9 is a sectional view taken along the line IX-IX of Fig. 8; and
Fig. 10 is a sectional view taken along the line X-X of Fig. 8.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0013] Referring to Figs. 1 to 7, a dash lower panel 13 is integrally formed with a vehicle
floor (not shown) and extends upwardly therefrom. Disposed above the dash lower panel
13 is an air box 14.
[0014] The air box 14 consists of a dash upper panel 15, cowl top front plate 16, dash side
panel 17, upper dash cross member 18 and lower dash cross member 19. The dash upper
panel 15 has an upstanding or vertical rear end wall 15a and a bottom wall 15b extending
forwardly and downwardly from the lower end thereof. The rear end wall 15a is welded
at the opposite lateral ends to front pillars 20 (only one is shown) as shown in Figs.
1 and 7. The bottom wall 15b is welded at the front end to the upper end of the dash
lower panel 13 as shown in Fig. 5. The upper dash cross member 18 is welded at the
rear end portion to the upper end portion of the rear end wall 15a and extends forwardly
therefrom. The lower dash cross member 19 is slant disposed between the front end
lower face of the upper dash cross member 18 and the front face lower portion of the
rear end wall 15a of the dash upper panel 15 and secured to same. The cowl top front
plate 16 is welded to the front end of the bottom wall 15b in such a way as to extend
upwardly therefrom as shown in Figs. 2 and 5. As shown in Fig. 7, the front pillar
20 has a pillar outer panel 20a and pillar inner panel 20b.
[0015] Welded to the front lateral end portion of the bottom wall 15b of the dash upper
panel 15 and the lateral end of the cowl top front plate 16 is a rear end portion
of a hood ledge panel (hood ledge means) 21 which extends longitudinally of the vehicle
body as shown in Fig. 3. Welded to the rear end portion of the hood ledge panel 21,
the lateral end portion of the dash upper panel 15 and the front pillar 20 is a dash
side panel 17 as shown in Figs. 4, 6 and 7. The dash side panel 17 has a rear end
flange 17a which is welded to the front pillar 20. A hood ledge reinforce (constituting
hood ledge means together with the hood ledge panel 21) 22 extends over the hood ledge
panel 21, dash side panel 17 and front pillar 20 and is welded to same. The hood ledge
reinforce 22 is integrally formed with a strut mount housing 23 for receiving and
supporting a front suspension strut (not shown).
[0016] Installed on the lateral end portions of the air box 14 is a brace 25 for preventing
the hood ledge panel 21 and hood ledge reinforce 22 from leaning toward the engine
compartment 24. The brace 25 is welded to the cowl top front plate 16, dash side panel
17, upper dash cross member 18 and hood ledge reinforce 22 as shown in Figs. 1 and
5. Further, the upper rear end of the brace 25 is formed with a rear end flange 25a
and welded thereat to the rear end flange 17a of the dash side panel 17. By this,
the brace 25 is rigidly secured at the rear end to the front pillar 20 by way of the
rear end flanges 17a and 25a. Further, the brace 25 is formed with a portion 26 adapted
for installation of a wiper pivot (not shown).
[0017] From the foregoing, it will be understood that a brace for preventing inclination
of hood ledge means toward an engine compartment is secured to a front lateral end
portion of an air box, hood ledge member and front pillar and is provided with a portion
adapted for installation of a wiper pivot, whereby to constitute an automotive vehicle
front structure which is desirable from the point of view of the management of its
constituent parts and from the point of view of a number of necessary manufacturing
and assembling processes and which makes it possible to increase the structral strength
adjacent the lateral ends of the air box.
1. A front structure for an automotive vehicle, comprising:
a dash lower panel;
a pair of front pillars disposed at opposite lateral ends of said dash lower panel;
an air box extending along an upper end of said dash lower panel and secured to same,
said air box being further secured at opposite lateral end portions thereof to said
front pillars;
a pair of hood ledge means each secured at a rear end portion thereof to each lateral
end portion of said air box and each front pillar; and
a pair of braces for preventing said hood ledge means from leaning toward an engine
compartment of the vehicle, each disposed between each lateral end portion of said
air box and each hood ledge means and secured to same;
each brace being further secured at a rear end portion thereof to each front pillar
and integrally formed with a wiper pivot mounting portion.
2. The front structure according to claim 1 wherein said air box has a dash upper
panel having an upstanding rear end wall and a bottom wall extending forwardly from
a lower end of said rear end wall, said rear end wall being secured at lateral ends
thereof to said front pillars, said bottom wall being secured at a front end thereof
to said upper end of said dash lower panel.
3. The front structure according to claim 3 further comrprising an upper dash cross
member and a lower dash cross member, said upper dash cross member being secured at
a rear end thereof to an upper end of said rear end wall of said dash upper panel,
said lower dash cross member being slant disposed and secured at a front upper end
thereof to a front end of said upper dash cross member and at a rear lower end thereof
to a lower portion of said rear end wall of said dash upper panel, said brace being
secured at said rear end thereof to said front end portions of said upper dash cross
member and said lower dash cross member.
4. The front structure according to claim 3 wherein said air box further has a cowl
top front plate secured at a lower end portion thereof to said upper end of said dash
lower panel, said brace being secured at a front end thereof to an upper end of said
cowl top front plate.
5. The front structure according to claim 4 wherein said hood ledge means comprises
a pair of hood ledge panels each secured at a rear end portion thereof to each front
lateral end portion of said bottom wall of said dash upper panel and each lateral
end of said cowl top front plate.
6. The front structure according to claim 5 wherein each hood ledge panel is provided
with a strut mount housing.
7. The front structure according to claim 5 wherein said air box further comprises
a pair of dash side panels each secured to a rear end portion of each hood ledge panel
and each lateral end of said dash upper panel, each dash side panel having a rear
end flange at which it is secured to each front pillar.
8. The front structure according to calim 6 wherein each hood ledge means further
comprises a hood ledge reinforce which extends over each hood ledge panel and each
dash side panel and secured to same.