[0001] The present invention relates to an explosive composition and in particular to such
a composition comprising a blend of an emulsion explosive and solid ammonium nitrate
particles.
[0002] Emulsion explosive compositions have been widely accepted in the explosives industry
because of their excellent explosive properties and ease of handling. The emulsion
explosive compositions now in common use in the industry were first disclosed by Bluhm
in United States Patent No. 3 447 978 and comprise as components: (a) a discontinuous
aqueous phase comprising discrete droplets of an aqueous solution of inorganic oxygen-releasing
salts; (b) a continuous water-immiscible organic phase throughout which the droplets
are dispersed; (c) an emulsifier which forms an emulsion of the droplets of oxidizer
salt solution throughout the continuous organic phase; and (d) a discontinuous gaseous
phase.
[0003] More recently explosive compositions which comprise a blend of a water-in-oil emulsion
and a solid particulate ammonium nitrate (AN) such as ammonium nitrate prills or ammonium
nitrate prills coated with fuel oil (referred to as ANFO) have become popular because
of the reductions in cost due to the inclusion of a significant proportion, for example,
5 to 50% of AN.
[0004] Compositions comprising blends of a water-in-oil emulsion and AN (or ANFO) are described,
for example, in Australian Patent Application No. 29408/71 (Butterworth) and US Patents
3 161 551 (Egly et al), and 4 357 184 (Binet et al). A serious problem of prior art
blends is evident when loading the compositions into wet bore holes.
[0005] Although the tendency of the solid AN prill to break up or dissolve in water is reduced
somewhat by the presence of the emulsion component, collar loading of prior art emulsion/prill
blends into water-containing bore holes results in a significant reduction in blast
performance.
[0006] As a result it has hitherto been necessary when loading emulsion/AN blends into water-containing
bore-holes to pump the product to the bottom of the holes using a long delivery hose
and to fill the hole by displacing water above the rising explosive column.
[0007] This pumping technique however does not allow the rapid loading rates that can be
achieved when loading the blends from the top of bore-holes using techniques such
as augering. Consequently as well as having to accept a slower loading rate in wet
bore-holes frequent users of such explosives have been forced to maintain two sets
of equipment for loading bore-holes according to the prevailing weather conditions.
[0008] We have now found that by selecting a water-in-oil emulsion having a viscosity in
the range of from 25,000 to 60,000 cps the water resistance of a blend of water-in-oil
emulsion and solid particulate ammonium nitrate is significantly increased while the
blend retains a consistency suitable for collar-loading.
[0009] Accordingly we provide an explosive composition comprising a blend of 45 to 95% by
weight of the composition of a water-in-oil emulsion comprising a discontinuous aqueous
phase comprising at least one oxygen-releasing salt, a continuous water-immiscible
organic phase and a water-in-oil emulsifying agent; and 5 to 55% by weight of the
composition of solid particulate ammonium nitrate and wherein the Brookfield Viscosity
of the water-in-oil emulsion is in the range of from 25,000 to 60,000 cps.
[0010] Where used herein the term Brookfield Viscosity refers to the viscosity measured
at 60°C using a Brookfield RVT Viscometer No. 7 spindle at 50 rpm. It preferred that
the Brookfield Viscosity of the water-in-oil emulsion be in the range of 28,000 to
40,000 cps.
[0011] A variety of factors influence the viscosity of the emulsion component. For example,
the nature of the oil and the water-in-oil emulsifier as well as their interaction.
These features may be balanced without undue experimentation to provide a Brookfield
Viscosity within the characterising range of from 25,000 to 60,000 cps.
[0012] The emulsion explosive component of the composition may contain adjuvants, for example,
void agents such as gas bubbles, porous particles or balloons to reduce the density
agent which stabilize void agents and solid particulate material such as carbon or
aluminium.
[0013] Such materials influence the viscosity of the composition as does the solid particulate
ammonium nitrate and the Brookfield Viscosity of the water-in-oil emulsion is therefore
determined on the water-in-oil emulsion devoid of adjuvants.
[0014] The water-immiscible organic phase component of the water-in-oil emulsion of the
composition of the invention comprises the continous "oil" phase of the water-in-oil
emulsion and is the fuel. Examples of organic fuels include aliphatic, alicyclic and
aromatic compounds and mixtures thereof which are in the liquid state at the formulation
temperature. Suitable organic fuels may be chosen from fuel oil, diesel oil, furnace
oils, distillate, kerosene, naphtha, waxes (eg. microcrystalline wax, paraffin wax
and slack wax), paraffin oils, benzene, toluene, xylenes, asphaltic materials, polymeric
oils such as the low molecular weight polymers of olefins, animal oils, fish oils,
and other mineral, hydrocarbon or fatty oils, and mixtures thereof. Preferred organic
fuels are liquid hydrocarbons generally referred to as petroleum distillates such
as gasoline, kerosene, fuel oils, furnace oils, and paraffin oils.
[0015] Typically, the organic fuel of the continuous phase of the water-in-oil emulsion
component comprises from 2 to 15% by weight and preferably 3 to 10% by weight of the
water-in-oil emulsion component of the explosive composition of the invention.
[0016] Typically we have found that oils having a viscosity in the range of from 4 to 1000
and preferably 6 to 200 centi-stokes are particularly suited to providing a water-in-oil
emulsion having the characteristic viscosity range of from 25,000 to 60,000 cps.
[0017] It is particularly preferred that the organic fuel of the emulsion component of the
compositions of the invention comprise at least one paraffinic oil.
[0018] Generally it has been the practice in the art to use diesel oil or No. 2 fuel oil
in the emulsion phase of emulsion/AN blends. However we have found that the use of
paraffinic oils is particularly suited to producing blends having high resistance
to water absorption.
[0019] The emulsifying agent of the water-in-oil emulsion may be selected from the wide
range of emulsifying agents known in the art. Examples of emulsifying agents include
alcohol alkoxylates, phenol alkoxylates, poly(oxyalkylene) glycols, poly(oxyalkylene)
fatty acid esters, amine alkoxylates, fatty acid esters of sorbitol and glycerol,
fatty acid salts, sorbitan esters, poly(oxyalkylene) sorbitan esters, fatty amine
alkoxylates, poly(oxyalkylene) glycol esters, fatty acid amides, fatty acid amide
alkoxylates, fatty amines, quaternary amines, alkyloxazolines, alkenyloxazolines,
imidazolines, alkyl-sulfonates, alkylarylsulfonates, alkylsulfosuccinates, alkylphosphates,
alkenylphosphates, phosphate esters, lecithin, copolymers of poly(oxyalkylene) glycols
and poly(12-hydroxystearic acid), and mixtures thereof. Among the preferred emulsifying
agents are the 2-alkyl- and 2-alkenyl-4,4′-bis (hydroxymethyl) oxazoline, the fatty
acid esters of sorbitol, lecithin, copolymers of poly(oxyalkylene) glycols and poly(12-hydroxystearic
acid), and mixtures thereof, and particularly sorbitan mono-oleate, sorbitan sesquioleate,
2-oleyl- 4,4′ -bis(hydroxymethyl) oxazoline, mixture of sorbitan sesquioleate, lecithin
and a copolymer of poly(oxyalkylene glycol and poly (12-hydroxystearic acid), poly[alk(en)yl]succinic
acid and derivatives thereof, and mixtures thereof.
[0020] Although a range of emulsifying agents may be used in preparing compositions of the
invention we have found that a particularly high water resistance is provided where
the water-in-oil emulsion component has a viscosity in the range of 25,000 to 60,000
cps and the emulsifying agent component comprises a condensation product of an amine
and a poly[alk(en)yl]succinic acid and/or anhydride.
[0021] Typical examples of condensation products of an amine and poly[alk(en)yl]succinic
acid and/or anhydride may include esters, imides amides, and mixtures thereof. Preferably,
said emulsifier has an average molecular weight in the range 400 to 5000.
[0022] In said poly[alk(en)yl]succinic acid-based emulsifier it is preferred that the hydrocarbon
chain is derived from polymerization of a mono-olefin and generally the polymer chain
will contain from 40 to 500 carbon atoms.
[0023] Preferably the poly[alk(en)yl] moiety is derived from olefins containing from 2 to
6 carbon atoms and in particular from ethylene, propylene, 1-butene and isobutene.
The emulsifier may be derived from poly[alk(en)yl]succinic anhydride. Such emulsifiers
derivatives are disclosed in Australian Patent, Patent Application No. 40006/85.
[0024] Such derivatives are commercially-available materials which are made by an addition
reaction between a polyolefin containing a terminal unsaturated group and maleic anhydride,
optionally in the presence of a halogen containing catalyst. The succinic acid or
anhydride residue in the above compounds may be reacted to introduce a polar group.
Generally the said polar group is monomeric although oligomeric groupings containing
not more than about 10 repeat units may be employed. Examples of suitable polar groups
may include polar groups derived from polyols such as glycerol, pentaerythritol, and
sorbitol or an internal anhydride thereof (e.g. sorbitan); from amines such as ethylene
diamine, tetraethylene triamine and dimethylaminopropylamine; and from heterocyclics
such as oxazoline or imidazoline. Suitable oligomeric groupings include short-chain
poly(oxyethylene) groups (i.e. those containing up to 10 ethylene oxide units).
[0025] Formation of emulsifiers for use in accordance with the invention may be effected
by conventional procedures depending upon their chemical nature.
[0026] In order to prepare a derivative of poly(alk (en)yl)succinic acid comprising a polar
group derived from an alcohol or amine, the acid group or anhydride thereof can be
caused to react with the hydroxyl or amino group by heating the two components together
in a suitable solvent, in the presence of a catalyst if desired.
[0027] The emulsifiers may be of a non-ionic character, but they may alternatively be anionic
or cationic in nature, as, for example, where the hydrophilic moiety incorporates
the residue of a polyamine or a heterocyclic compound.
[0028] Preferred emulsifiers are poly(isobutylene) succinic anhydride derivatives and most
preferably condensates thereof with amines such as ethanolamine.
[0029] Typically, the emulsifying agent component of the composition of the present invention
comprises up to 5% by weight of the emulsion component of the composition. Higher
proportions of the emulsifying agent may be used and may serve as a supplemental fuel
for the composition but in general it is not necessary to add more than 5% by weight
of emulsifying agent to achieve the desired effect.
[0030] In particular we have found that the use of a poly(isobutylene)succinnic anhydride/amine
condensation product in combination with a paraffinic oil in the composition of the
invention provides particularly good water resistance and is well suited for collar
loading into significant volumes of water.
[0031] It is preferred that the composition of the invention further comprises voiding agents
which may, for example, be in the form of fine gas bubbles dispersed through the composition,
hollow particles (often referred to as microballoons), porous particles or mixtures
thereof.
[0032] Techniques for preparing gassed emulsion explosives are well known in the art and
include mechanical agitation, injection or bubbling the gas through the composition,
or chemical generation of the gas
in situ.
[0033] The preferred process for introducing a gaseous phase is by
in situ chemical gassing. Suitable chemicals for the
in situ generation of gas bubbles include peroxides, such as hydrogen peroxide, peroxide
nitrates, such as sodium nitrite, nitrosamines, such as N, N′-dinitrosopentamethylene
tetramine, alkali metal borohydrides, such as sodium carbonate. Catalytic agents such
as thiocyanate or thiourea may be used to accelerate the decomposition of a nitrite
gassing agent.
[0034] Where used the voiding agent may be added before or after the emulsion is blended
with the ammonium nitrate particles however it is generally preferred that the voiding
agent is added to a blend of the emulsion and particles.
[0035] Typically the voiding agent comprises 0.05 to 50% by volume of the emulsion explosive
component at ambient temperature and pressure. More preferably, where used, the voiding
agent is present in the range 10 to 30% by volume of the emulsion explosive component
and preferably the preferred bubble size of occluded gas is below 200 um. More preferably,
at least 50% of the gas component will be in the form of bubbles or microspheres of
20 to 200 um internal diameter.
[0036] We have found that the presence of a dispersed gaseous phase significantly improves
the water resistance of the composition of the invention when a gas bubble stabilising
agent is also present. Such agents are described in our copending Australian patent
application No. 40968/65.
[0037] Accordingly we further provide an explosive composition comprising from 45 to 95
percent by weigh of the total composition of a water-in-oil emulsion comprising a
discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous
water immiscible organic phase, a water-in-oil emulsifying agent and at least one
agent capable of facilitating the production of gas bubbles in the presence of said
water immiscible organic phase; and 5 to 55% by weight of the total composition of
solid particulate ammonium nitrate; and wherein said water-in-oil emulsifying agent
is selected from the group consisting of condensation products of an amine and a poly[alk(en)yl]succinic
acid and/or anhydride and miixtures thereof.
[0038] The ability of various agents to facilitate the production of small gas bubbles in
compositions of the invention may be determined by a foam stabilization test.
[0039] Accordingly in another aspect of the invention there is provided an explosive composition
as hereinbefore described wherein the agent referred to therein is characterized further
in that it has properties which provide a suitable stabilizing effect and which are
established by means of a foam stabilization test as hereinafter described.
[0040] In the said foam stabilization test 0.2 part by weight of active ingredient of the
candidate agent or mixture of agents to be tested is added to and mixed with 100 part
by weight of diesel fuel. 5 ml of the mixture is placed in a graduated cylindrical
vessel of 15 mm internal diameter. The mixture is shaken for 15 seconds. A foam forms
on the surface of the mixture. The volume (V₅) of the foam is measured 5 minutes after
the mixture has ceased to be shaken using the graduations on the vessel. The foam
volume (V₆₀) is measured again 60 minutes after the mixture has ceased to be shaken,
the vessel and the mixture being kept at a temperature of 18 to 22°C during this period
of time. A foam stability parameter 0̸
60/5 is calculated from the foam volumes by means of the formula

[0041] It has been found that those agents or mixtures of agents in which the V₅ value was
equal to or greater than 1 cubic centimetre and had a 0̸
60/5 equal to or greater than 0.3 impart the desired gas bubble stabilization effect of
this embodiment of the invention. Hence the foam stabilizing agents preferred for
use in the compositions of the invention are those having a V₅ value equal to or greater
than 1 cubic centimetre and a 0̸
60/5 value equal to or greater than 0.3 as determined by the foam stabilization test hereinbefore
described.
[0042] The most preferred gas bubble stabilising agents are non-ionic fluoroalkyl esters
such as are available under the trade name "FLUORAD".
[0043] Typically when used in the gas bubble stabilising agent will be present in the range
of 0.0001 to 5.0% by weight of the emulsion component of the composition and preferably
in the range 0.001 to 1%
[0044] Suitable oxygen-releasing salts for use in the aqueous phase component of the composition
of the present invention include the alkali and alkaline earth metal nitrates, chlorates
and perchlorates, ammonium nitrate, ammonium chlorate, ammonium perchlorate and mixtures
thereof. The preferred oxygen-releasing salts include ammonium nitrate, sodium nitrate
and calcium nitrate. More preferably the oxygen-releasing salt comprising ammonium
nitrate or a mixture of ammonium nitrate and sodium or calcium nitrates.
[0045] Typically, the oxygen-releasing salt of the emulsion component of the compositions
of the present invention comprises from 45 to 95% and preferably from 60 to 90% by
weight of the total emulsion component of the composition. In compositions wherein
the oxygen-releasing salt comprises a mixture of ammonium nitrate and sodium nitrate
the preferred composition range for such a blend is from 5 to 80 parts of sodium nitrate
for every 100 parts of ammonium nitrate. Therefore, in the preferred compositions
of the present invention the oxygen-releasing salt component comprises from 45 to
90% by weight (of the emulsion component) ammonium nitrate or mixtures of from 0 to
40% by weight (of the emulsion component) ammonium nitrate.
[0046] Typically, the amount of water employed in the composition of the present invention
is in the range of from 1 to 30% by weight of the emulsion component. Preferably the
amount employed is from 5 to 25%, and more preferably from 6 to 20% by weight of the
emulsion component.
[0047] Preferably the ratio of water-in-oil emulsion:solid particulate ammonium nitrate
is in the range 45:55 to 70:30 and more preferably 45:55 to 60:40.
[0048] The term ammonium nitrate particules is used herein to encompass compositions of
prilled ammonium nitrate which may optionally be coated with a fuel component such
as in the case of the well known ANFO compositions.
[0049] Typically the solid particulate ammonium nitrate will comprise up to 10% w/w of fuel
oil with about 6% being preferred. At about 6% the solid particulate ammonium nitrate
is essentially oxygen-balanced.
[0050] In a further embodiment of the invention there is provided a process for preparing
the composition hereinbefore described, the process comprises blending from 45 to
95 parts by weight of a water-in-oil emulsion and from 5 to 55 parts by weight of
a solid particulate ammonium nitrate.
[0051] The water-in-oil emulsion may be prepared in a preliminary procedure comprising :
dissolving the oxygen-releasing salt in water at a temperature above the fudge point
of the salt solution, preferably at a temperature in the range from 25 to 110°, to
give an aqueous salt solution;
combining the aqueous salt solution, the water-immiscible organic phase and the water-in-oil
emulsifying agent with rapid mixing to form a water-in-oil emulsion; and
mixing until the emulsion is uniform.
[0052] In a preferred embodiment of this process the process further comprises mixing with
the emulsion component or one or more constituents thereof a gas bubble stabilising
agent and an agent capable of
in situ generation of gas bubbles.
[0053] As hereinbefore discussed the present invention provides significant advantages in
loading of water containing bore-holes.
[0054] Accordingly we further provide a method of loading a water-containing bore-hole comprising
pouring an explosive hereinbefore described into the water-containing borehole from
a position adjacent the collar of the water-containing bore-hole.
[0055] By the term "pouring" it is meant that the explosive composition is released from
its containment or transport means. It is preferred that the explosive composition
is augered to the collar of the bore-hole and released from a position above the collar.
[0056] We also provide a method of blasting in a water-containing borehole comprising the
steps of loading a water-containing bore-hole as hereinbefore described and detonating
the explosive.
[0057] It is a particular advantage of our compositions that they detonate well even when
poured from adjacent the collar of the borehole into significant depths of water.
[0058] Typically compositions of our invention may be detonated successfully even when the
explosive/water weight ratio is less than 10 and preferably in the range of from 1/1
to 6/1.
[0059] We also provide a method of blasting comprising detonating an explosive composition
as hereinabove described in water wherin the explosive/water weight ratio is less
than 10, preferably in the range of from 1/1 to 6/1.
[0060] The invention is now demonstrated by but in no way limited to the following examples
in which the term Brookfield viscosity is used to refer to measurements carried out
at 20°C using a Brookfield viscometer No 7 spindle at 50 rpm.
Example 1 and Comparative Example A
[0061] The Explosives of Example 1 and Comparative Example A having the compositions as
shown in Table 1 were prepared according to the following procedure.
TABLE 1
|
Example 1 |
CE A |
|
Parts w/w |
Parts w/w |
Emulsion component |
|
|
Ammonium nitrate |
22.77 |
22.77 |
Calcium nitrate |
20.32 |
20.32 |
Water |
6.85 |
6.85 |
Acetic acid |
0.48 |
0.48 |
Distillate (oil) |
- |
4.20 |
Sorbitan mono-oleate |
- |
0.84 |
Paraffin (oil) |
4.2 |
- |
* PIBSA emulsifier |
0.84 |
- |
Ammonium nitrate particles |
|
|
ANFO |
44.7 |
44.7 |
Gas bubble stabiliser |
|
|
"FLUORAD", 5% solution in distillate |
0.3 |
0.3 |
Gasser agent |
0.1 |
0.1 |
(solution of 15% sodium nitrite and 30% sodium thiocyanate in water) |
|
|
* The PIBSA emulsifier use was a 1:1 molar condensate of polyisobutylene succinic
anhydride and ethanolamine. |
[0062] An aqueous solution was prepared by mixing the ammonium nitrate, CN water and acetic
acid. The composition was heated to about 80°C and was added to a rapidly stirred
blend of the oil and emulsifier. When addition was complete stirring was continued
until the emulsion was uniform (about 60 seconds).
[0063] The ANFO (which comprised particulate ammonium nitrate on which had been absorbed
6% by weight of fuel oil) was blended with the emulsion and the gas stabilizing agent
was then added with mixing, followed by the addition of the gasser solution.
[0064] The water-in-oil emulsion of the explosive composition of Example 1 prepared according
to this process had a Brookfield Viscosity of 30,000 cps.
[0065] The water-in-oil emulsion of the explosive composition of Comparative Example A had
a Brookfield Viscosity of 10,000 cps.
[0066] The compositions prepared according to the above process were tested as follows:-
The explosive (15 kg) is poured down a 4 m high (150 mm diameter) artificial borehole
with a 200 mm diameter package at the bottom containing water (15 kg). The package
was removed and the excess water poured from the top. The explosive was then primed
with 400 g of "ANZOMEX" (trade mark) primer.
[0067] The composition of Example 1 successfully detonated on carrying out the above test
but the composition of comparative Example A failed to detonate.
Examples 2 and 3
[0068] The Explosives of Example 2 and 3 having the compositions as shown in Table 2 were
prepared according to the following procedure.
TABLE 2
|
Example 2 |
Example 3 |
|
Parts w/w |
Parts w/w |
Emulsion component |
|
|
Ammonium nitrate (chemically pure) |
40.66 |
40.66 |
Water |
10.16 |
10.16 |
Paraffin (oil) |
2.65 |
2.65 |
* PIBSA emulsifier |
1.53 |
1.53 |
Ammonium nitrate particles |
|
|
ANFO |
45.0 |
45.0 |
VOIDING MATERIAL |
|
|
"MICROBALLOONS" |
|
4.0 |
* The PIBSA emulsifier was the condensation product of "MOBILAD C207" (MOBILAD is
a trade mark) and ethanolamine in 1:1 molar ratio. MOBILAD C207 is polyisobutylene
succinic anhydride in a paraffin diluent. |
[0069] An aqueous solution was prepared by mixing the ammonium nitrate and water. The composition
was heated to about 80°C and was added to a rapidly stirred blend of the oil and emulsifier.
When addition was complete stirring was continued until the emulsion was uniform (about
60 seconds).
[0070] The ANFO (which comprised particulate ammonium nitrate on which had been absorbed
6% by weight of fuel oil) was blended with the emulsion and the MICROBALLOONS were
then added with mixing.
[0071] The water-in-oil emulsion of the explosive composition of Examples 2 and 3 had a
Brookfield Viscosity of 34,560 - 38560 cps.
[0072] The compositions of examples 2 and 3 showed little loss of AN from the ANFO when
immersed in water.
[0073] The composition of example 2 gave 88% of shock when detonatedin water-containing
bore-holes.
Example 4
[0074] The composition of example 2 was prepared and chemically gassed to a density of 1.10
gcm⁻³.
[0075] The composition of example 4 gave 83% of full energy (shock and bubble) when detonated
in water-containing bore-holes.
Example 5
[0076] The composition of example 2 was prepared except that the paraffin oil was replaced
with Furnace oil.
[0077] The composition of example 5 gave 85-90% of full energy (shock and bubble) when detonated
in water-containing bore-hole .200 mm diameter).
Example 6
[0078] The composition of example 5 was prepared except that the PIBSA emulsifier was replaced
with sorbitan mono-oleate.
[0079] The composition of example 6 gave 81-86% of full energy (shock and bubble) when detonated
in water-containing bore-holes(200mm diameter).
1. An explosive composition comprising a blend of 45 to 95% by weight of the composition
of a water-in-oil emulsion comprising a discontinuous aqueous phase comprising at
least one oxygen-releasing salt, a continuous water immiscible organic phase and a
water-in-oil emulsifying agent; and 5 to 55% by weight of the composition of solid
particulate ammonium nitrate and wherein the Brookfield Viscosity of the water-in-oil
emulsion is in the range of from 25,000 to 60,000 cps.
2. An explosive composition according to claim 1 wherein the Brookfield Viscosity
of the water-in-oil emulsion is in the range of 28,000 to 40,000 cps.
3. An explosive composition according to either of claims 1 or 2 wherein the water-in-oil
emulsion comprises a discontinuous phase having a viscosity in the range of from 4
to 1000 centi-stokes.
4. An explosive composition according to any one of claims 1 to 3 wherein the water-in-oil
emulsion comprises a discontinuous phase having a viscosity in the range of from 6
to 200 centi-stokes.
5. An explosive composition according to any one of claims 1 to 4 wherein the discontinuous
phase comprises a pariffinic oil.
6. An explosive composition according to any one of claims 1 to 5 wherein the emulsifying
agent comprises a condensation product of an amine and a poly[alk(en)yl]succinic acid
and/or anhydride.
7. An explosive composition according to any one of claims 1 to 6 wherein the emulsifying
agent comprises a condensation product of ethanolamine and polyisobutylene succinic
anhydride.
8. An explosive composition according to any one of claims 1 to 7 wherein the emulsifying
agent comprises a condensation product of ethanolamine and polyisobutylene succinic
anhydride and wherein the discontinuous phase comprises a paraffinic oil.
9. An explosive composition according to any one of claims 1 to 8 wherein the explosive
composition further comprises voiding agents selected from the group consisting of
fine gas bubbles dispersed through the composition, hollow particles , porous particles
or mixtures thereof.
10. An explosive composition according to any one of claims 1 to 9 wherein the explosive
composition comprises: from 45 to 95% by weight of a water-in-oil emulsion comprising
a discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous
water-immiscible organic phase, a water-in-oil emulsifying agent and at least one
agent capable of facilitating the production of gas bubbles in the presence of said
water immiscible organic phase; and from 5 to 55% by weight of the total composition
of solid particulate ammonium nitrate; and wherein said water-in-oil emulsifying agent
is selected from the group consisting of the condensation products of an amine and
a poly[alk(en)yl]succinic acid and/or anhydride and miixtures thereof.
11. An explosive composition according to any one of claims 1 to 10 wherein the explosive
composition comprises a water-in-oil emulsion and a solid particulate ammonium nitrate
in the ratio, water-in-oil emulsion:solid particulate ammonium nitrate, in the range
45:55 to 70:30.
12. An explosive composition according to any one of claims 1 to 11 wherein the explosive
composition comprises a water-in-oil emulsion and a solid particulate ammonium nitrate
in the ratio, water-in-oil emulsion:solid particulate ammonium nitrate, in the range
45:55 to 60:40.
13. An explosive composition according to any one of claims 1 to 12 wherein the solid
particulate ammonium nitrate comprises fuel oil constituting less than 10% by weight
of the solid particulate ammonium nitrate.
14. An explosive composition according to any one of claims 1 to 13 wherein the solid
particulate ammonium nitrate comprises fuel oil constituting 6% by weight of the solid
particulate ammonium nitrate.
15. A process for preparing a composition according to any one of claims 1 to 14,
which process comprises blending from 45 to 95 parts by weight of a water-in-oil emulsion
with from 5 to 55 parts by weight of a solid particulate ammonium nitrate.
16. A process according to claim 15 wherein the water-in-oil emulsion is prepared
in a preliminary procedure comprising :
dissolving the oxygen-releasing salt in water at a temperature above the fudge point
of the salt solution, preferably at a temperature in the range from 25 to 110°, to
give an aqueous salt solution;
combining the aqueous salt solution, the water-immiscible organic phase and the water-in-oil
emulsifying agent with rapid mixing to form a water-in-oil emulsion; and
mixing until the emulsion is uniform.
17. A process according to either of claims 15 or 16 wherein said process further
comprises mixing with the emulsion component, or one or more constituents thereof,
a gas bubble stabilising agent and an agent capable of in situ generation of gas bubbles.
18. A method of loading an explosive composition according to any one of claims 1
to 14 into a water-containing bore-hole comprising pouring said explosive composition
into the water-containing borehole from a position adjacent the collar of the water-containing
bore-hole.
19. A method of blasting in a water-containing borehole comprising the steps of loading
an explosive composition according to any one of claims 1 to 14 into a water-containing
bore-hole and detonating the explosive.
20. A method of blasting in a water-containing borehole according to claim 19 wherein
the explosive composition/water weight ratio is less than 10.
21. A method of blasting in a water-containing borehole according to claim 19 wherein
the explosive composition/water weight ratio is in the range of from 1/1 to 6/1.