Field of the Invention
[0001] The present invention relates to a device for counting garments on garment hangers
on a rail.
Background to the Invention
[0002] In clothes shops it is common to hang garments on a rail, on hangers which each have
a hook portion which hooks over the rail. These garments have to be counted and this
is a very tedious operation still carried out manually. An interruption part way through
a count will usually require a complete recount to take place. The existing counting
procedures are thus both labour intensive and liable to be inaccurate, making the
whole procedure very expensive.
[0003] It is known from GB-A-2171794 (Taylor) to have a counting device which is intended
to roll along the top of a rail carrying garment hangers, to detect the interruption
of a beam between a light source and a photo detector by successive hangers, and to
establish a count of these. However, the Taylor design is not practical because Taylor
urges the use of a small roller which if used would simply push the hangers along
the rail, and would not roll over them. Furthermore the small roller would tend to
slide sideways off the rail.
Summary of the Invention
[0004] It is an object of the invention to provide an improved counter for counting garment
hangers on a rail, and thereby garments on these hangers.
[0005] According to one aspect the invention provides a device for counting garment hangers
on a rail comprising a body having a roller for rolling along the rail the roller
having an engaging portion of resiliently compressible material for yieldingly engaging
with hangers on the rail, a detector mounted in the body for detecting garment hangers
as the device is moved along and a counter coupled to the detector for displaying
a count of the number of hangers passed as the device is moved along the rail.
[0006] Other features and advantages of the invention will be apparent from the following
description, and reference to the accompanying drawings.
Brief Description of the Drawings
[0007]
Figure 1 is a cross-sectional side view through an embodiment of the invention in
use;
Figure 2 is a perspective view of an embodiment of the invention;
Figure 3 is a schematic diagram of an electronic circuit used in the embodiment of
the invention.
Figure 4 is a more detailed diagram of the circuit of Figure 3;
Figure 5 is a side view of a second embodiment of the invention; and
Figure 6 A, B, and C, are scrap views showing operation of the second embodiment.
Description of Preferred Embodiment
[0008] Referring first to Figures 1 and 2, a device for counting garment hangers on a rail
generally comprises a body portion (1) from one side of which projects a handle (2)
and from the other side of which extends an arched portion (3). A soft roller (4)
of foam rubber or like material is rotatably mounted at the top of the arch (3), while
an infra-red emitter LED (5) is located at the bottom of the arch (3) on one side
and an infra-red detector (6) is positioned opposite the LED emitter (5) on the other
side. The infra-red emitter (5) and detector (6) are coupled by wiring (not shown)
to an electronic circuit (7) in the body (1), on which electronic circuit is mounted
an LED display (8). Within the body (1) and the handle (2) are held batteries (9)
for providing electrical supply to the electronic circuit (7), and provision is made
for the batteries (9) to be of a rechargeable type, to be recharged through a connector
(10) in the base of the handle (2). An on/off switch (11) for the electronic circuit
(7) is mounted below the display (8) in the body (1), as are push buttons (74, 75)
associated with the electronic circuit (7), which will now be described in more detail.
[0009] Referring to Figure 3, the electronic circuit (7) consists of a pulse shaper (71)
with its output connected to a pulse counter (72). One of the push buttons on the
body (1) is connected to the pulse shaper (71) to enable operation of the pulse shaper
and thus becomes count enable button (74) and the other of the push buttons on the
body (1) is connected to the pulse counter (72) for resetting the counter and thus
becomes a reset button (75). The pulse shaper (71) receives an input from the infra-red
detector (6) and the pulse counter (72) provides an output to the LED display (8).
All parts of the circuit (7), and the infrared emitter (5), detector (6) and LED
display (8) are provided with electrical power as necessary from the batteries (9).
[0010] A general description of the operation of the device will now be given, followed
by a more detailed explanation for the operation of the electronic circuit (7) and
associated parts of the device.
[0011] The garment counter is positioned with the arch (3) over a rail R on which are hung
a number of garment hangers H each carrying a garment. The roller (4) rests on the
rail R, and as the device is moved along the rail the roller (4) will roll over the
hangers H on the rail. The infra-red emitter (5) provides to the infra-red detector
(6) a beam of infra-red light, the path of which is interrupted by each hanger H which
the device passes. Each time the light path is interrupted by a hanger H a signal
is received by the circuit (7) and a count of the number of interruptions is displayed
on the LED counter display (8). The counter display will correspond to the number
of hangers, and hence garments on the rail R.
[0012] The operation of the circuit (7) and associated parts of the device will now be described
in more detail. Normally, the infra-red beam from emitter (5) produces a constant
level output on the infra-red sensor (6), in these circumstances the pulse shaper
(71) provides no output, and will continue to provide no output until the count enable
button (74) is depressed. Once the count enable button is depressed any interruption
or variation in the signal from the emitter (5) to the sensor (6) will cause a pulse
to be provided to the pulse shaper (71). As will be apparent, upon passage of a hanger
at least a limitation in the signal from the emitter (5) and possibly the elimination
of that signal. In either case of course a pulse is provided to the pulse shaper (71)
and the shaper (71) will form that pulse into a suitable form for pulse counter (72).
Each time the pulse counter (72) receives a pulse from the pulse shaper (71), the
count stored in the counter (72) will be incremented and the current count will be
provided to the LED display (8). The pulse counter (72) can be reset by operation
of the reset button (75).
[0013] Modifications which can be made to the described embodiment will be apparent, for
example the LED display could be replaced by a liquid crystal display, which would
consume a lower current. Other modifications which could be made to the electronic
circuit, and that circuit could be powered through a transformer connected to a mains
supply, instead of the batteries shown.
[0014] Referring to Figure 4 which shows a detailed diagram of the circuit Figure 3 where
parts corresponding to those of Figures 1, 2 and 3, have like numerals, the main circuit
(7) has four single digit LEDs (8) each connected to receive respectively the output
of one stage of counter (72) which is made up of four 4033BE counter chips (72a, b,
c, and d) cascaded in series. The input to the first counter chip (72a) is from the
output of pulse shaper (71), a 40106BE pulse shaper chip, via one side of dual pole
slide switch (79). The pulse shaper (71) receives as input the output of photo transistor
(6) which responds to infra-red light emitting diode (5). The count button (74) is
also arranged to connect through its second pole the LEDS (8) to ground. The reset
button (75) is arranged to connect the pins (16) of counters (72a, b, c, and d) to
the positive side of the supply temporarily to reset the counters.
[0015] Figure 5 shows a second embodiment of the invention in which parts corresponding
to the first embodiment having like numerals. In particular, the general structure
of counter including body portion (1) with handle (2) and arched portion (3) is the
same as first embodiment, and the arrangement of the infra-red emitter and detector
(5, 6) and the form of associated circuitry (Figures 3 and 4) are the same as the
first embodiment. The major difference between the first and second embodiment lies
in the form and construction of the roller (40) rotatably mounted within the top of
the arch to run along the top of a rail supporting hangers. The roller (40) has to
pass over the hooks of the hangers without moving them along or the counter is liable
to miscount the hangers, while at the same time keeping a reasonable track along the
rail.
[0016] To overcome these problems the roller of the second embodiment has, in common with
the first embodiment as shown in Figure 5 and 6a a central deeply concave part (41)
of soft, foam rubber and additionally encasing circular end walls 42, 43, of hard
rubber or resilient plastic material.
[0017] In use, the general function of the counting mechanism is as for the first embodiment,
and as the counter is moved along a rail the modified roller (40) works as follows.
As shown in Figures 6B and C, which are a schematic views of the central engaging
portion (41) of roller (40) on a rail R, as the soft foam rubber of the central part
(41) of the roller approaches and engages a hook H of a hanger, the foam rubber distorts
to accommodate the hook, and at the same time grips the hook. The level of the counter
thus remains substantially the same. Meanwhile side-to-side or yawing movement of
the counter is limited by means of the hard rubber end walls 42, 43, as shown in Figure
6a. The soft rubber central part (41) will resiliently compress as the counter moves
to one side (Figure 6a), and the hard rubber end wall (42), will also be slightly
resiliently deformed. The resilience of the materials will tend to urge the counter
back towards a central track.
1. A device for counting garment hangers on a rail comprising a body having a roller
for rolling along the rail the roller having an engaging portion of resiliently compressible
material for yieldingly engaging with hangers on the rail, a detector mounted in the
body for detecting garment hangers as the device is moved along and a counter coupled
to the detector for displaying a count of the number of hangers passed as the device
is moved along the rail.
2. A device as claimed in claim 1, wherein the engaging portion of resiliently compressible
material of the roller is held between end walls of relatively hard resilient material.
3. A device as claimed in claim 1, wherein the detector includes an infra-red light
source and light sensor.