[0001] This invention covers a percussion drill, equipped at its lower end with interchangeable
downhole or sideways discharging cutting heads to drill and remove rubble and spoil
after compressed air drilling.
[0002] It is known that the drills used for the drilling of wells are usually of two types,
according to whether the head is drilling and discharging downhole or sideways. The
choice of the drill depends on the type of soil and a downhole discharging cutting
head is mostly used for very hard, compact or rocky soils while sideways discharging
is used in sandy or crumbly soil.
[0003] Nowadays, drills with either head types are designed in different ways with different
functions.
[0004] The downhole discharging drill is consisting of an extarnal tubular rotating jacket
at the upper end of which pipe sections, transmitting the rotary movement to the drills,
are progressively fitted as the drill penetrates into the soil, while supplying compressed
air to the drill.
[0005] The percussion device, with its up- and downward reciprocating movement, is located
inside this jacket, acting on the lower cutting head. In this configuration, the percussion
device has a central duct fed by a fixed central upper air distribution sleeve and
is provided with a number of chambers and ducts located according to the position
of the percussion device, the compressed air being either located below or above the
percussion device, to lift or push it downward to ram the cutting head.
[0006] The discharged air is conveyed to the cutting head to facilitate lifting of the drilled
spoil.
[0007] In the downhole approach, the cutting head too has a central axial duct, receiving
discharged compressed air, as explained before; this air is discharged at the bottom
through two raking branch lines.
[0008] The percussion drill with sideways discharging cutting head has a different configuration.
The rotary drill jacket has two hollow spaces, one to discharge the air, the air outlet
being located in the upper compression chamber, and the other outlet at the bottom
of the percussion device, at the center of the extreme stroke positions of the percussion
device. Thus discharge is ensured when the percussion device is in its top or bottom
position. The other hollow space has a lower orifice through which the compressed
air below the percussion device is let in so that it can push the percussion device
upwards. Proper valves, usually of the membrane type, convey the air above and below
the percussion device. In this solution, the percussion device has no axial internal
channel, it does not adjust the air flow, but only the discharge at the two ends of
the stroke. The sideways discharging cutting head has no central axial duct and compressed
air is only let out periphally.
[0009] This means that the Firms in charge of drilling operations must have two complete
drills, one of which with downhole discharging head and the other with sideways discharging
head to be used according to the soil in which drilling is to be performed.
[0010] This invention has the aim to use only one drill, and in particular a drill with
downhole cutting head, even when sideways discharging cutting heads are required.
This objective is met through the fact that a sideways discharging cutting head has
been devised interchangable with the downhole discharging cutting head, i.e. a sideways
discharging cutting head provided with a central duct receiving the discharged air,
as required for operation of the drill in question.
[0011] The metal rings supporting the downhole and sideways discharging cutting heads are
also interchangeable and have the same external thread so that they can be mounted
on the drill jacket.
[0012] According to the scope of this Letters Patent, it follows that one single percussion
drill, fitted with two cutting heads, can perform any drilling operation, thus saving
in equipment, accessories and maintenance costs.
[0013] This invention is explained in its practical and examplifying implementation in the
enclosed drawing, in which:
Fig. 1 shows the axial central section of the percussion drill with downhole discharging
cutting head.
Fig. 2 shows the axial central section of the sideways discharging cutting head interchangeable
with the downhole discharging cutting head illustrated in fig.1
Fig. 3 shows the axial central section of the percussion drill fitted with sideways discharging
cutting head.
[0014] With reference to these figures, the well known percussion drill with downhole discharging
cutting head has an rotating external jacket 1 provided at its upper end with an element
2, connecting it to the rotary tubes through which compressed air flows, containing
a shut-off valve to prevent the return of water from the water bearing stratum (not
shown on the drawing) and the compressed air distribution sleeve 3.
[0015] This external jacket 1 is equipped at its lower end with a cutting head 4, supported
by a threaded ring 5. The cutting head 4 is internally provided with an axial duct
6, the upper end of which is connected to the pipe section 7 and it has at its lower
end a bifurcation 8 in at least two raking directions.
[0016] The percussion device 9 is located in the center of the jacket 1, this percussion
device being provided with an internal axial duct 10 in which the distributor sleeve
3 is fitted, while the pipe section 7 of the cutting head 4 may be fitted or not according
to the position of the percussion device 9.
[0017] The central duct 10 of the percussion device 9 has two chambers 11 and 12 communicating
with the upper and lower chambers 15, 15′, by means of the ducts 13 and peripheral
grooves 14 around the percussion device.
[0018] The percussion drill as here described is operating like all known drills of this
type with downhole discharging cutting head and this operation is described in detail
in the Italian Patent n°12440 A/88 registered to the name of this patentee.
[0019] According to this invention, a cutting head 16 with a central duct 17 is fitted with
an upper pipe section 18 which may enter the central duct 10 of the percussion device
9 and is provided at the lower end with at least one bifurcation 19 leaving the cutting
head sideways.
[0020] The locking ring 20 supporting the sideways discharging cutting head 16 is interchangeable
with the locking ring 5 of the downhole discharging cutting head 4. However, at the
outlets 19, this ring has two recesses 21 discharging at their lower end through small
run channels 22. In this way, the compressed air when discharged flows through the
central channel 17 of the cutting head 16, the bifurcation 19, thus reaching through
the recesses 21 and the small channels 22, the peripheral space around the cutting
head 16 provided with suitable recesses 23 through which the discharged air can reach
the downhole drilling zone from which to remove the spoil.
[0021] It follows that by replacing the downhole discharging cutting head 4 and its locking
ring 5 by the sideways discharging cutting head 16 and its related locking ring 20
or vice-versa, the same percussion drill can be used for drilling and excavation in
different opeating conditions and especially in any kind of soil.
[0022] In conclusion, when using these interchangeable cutting heads 4 and 16, the discharged
air coming from the chambers driving the percussion device 9 or directly from the
distribution sleeve 3, flows through the central ducts respectively 6, 7, 17, 18 towards
the downhole (bifurcation 8) or sideways outlet 19, recesses 21 and small channels
22.