[0001] This invention relates to a magnetic separator for minerals.
[0002] The invention is particularly concerned with systems in which a strong magnet is
used to separate magnetic particles from non-magnetic particles. In the simplest form
of such a system the magnet is passed across a layer of ore or vice-versa so that
the magnetic particles are attracted towards and become attached to the magnet. Thus
the magnetic portion of minerals in an ore may be removed but this method is not a
continuous process and several passes are needed to complete the separation.
[0003] A continuous process has been developed wherein a stream of mineral is allowed to
flow some distance from the high field region of the magnet whereupon the magnetic
fraction becomes deflected towards the higher field region whilst the non-magnetic
fraction falls relatively unaffected. Such a process is described and claimed in British
Patent 2064377.
[0004] However continuous processes of this type have the disadvantage that the stream of
mineral never experiences the maximum magnetic force and consequently the separation
is not completely clean particularly so when it is required to separate out only very
weakly magnetic particles. Moreover in order to prevent capture of the magnetic particles
on the magnet wall, the mineral has to be dropped from a height so that the vertical
momentum is sufficient to carry the strongest magnetic particles through the high
field region. This reduces the degree of deflection of the weakly magnetic particles
and consequently again prevents a clean separation.
[0005] Another problem which has been found in known magnetic separators is to do with the
magnet itself. In order to separate the magnetic particles from the non-magnetic particles
a powerful magnet with a long reach is required and superconducting or very strong
conventional magnets have therefore been employed. Known linear magnets have had two
coils carried side by side and enclosed in a single cryostat. However this design
has been found in practice to have several drawbacks. Firstly, because the two coils
attract each other with a considerable force any inaccuracies in the manufacture of
the support structure will result in non-perfect mating surfaces which can lead to
degradation of the magnet. This problem is exacerbated by the expansions and contractions
of the components of the magnet which occur when the temperature within the cryostat
varies. Secondly, each coil suffers a large repulsive force along its length and requires
a very robust support structure. This has been found to be difficult to achieve in
practice. Thirdly, because the coils are positioned relatively close together to give
a strong magnetic field on both sides of the magnet there is only a small amount of
space available for the cooling system behind each coil and the support structure
between the coils. In practice it has been found that because of these associated
problems there is a noticable reduction in the theoretical magnetic force that can
be realised from multiple coil magnets.
[0006] The general object of the invention is to provide a magnetic separator which will
operate efficiently and produce a cleaner separation than was previously possible.
[0007] British Patent Application 2102702 describes a magnetic separator with a magnet which,
it is said, may include a single coil. However the described and illustrated embodiment
of the separator includes a two-coil magnet of the type discussed above.
[0008] A magnetic separator, in accordance with the invention, comprises a linear super-conducting
magnet having a single magnetic coil with two generally straight parallel sections
joined by curved ends, a clamp surrounding both longitudinal straight outer edges
of the coil and one face thereof, the clamp supporting the coil in a cryostat vessel
so that the major axis of the coil is orientated substantially horizontally therein
and so that the other face of the magnetic coil is located adjacent a first outer
wall of the cryostat vessel, at least one radiation shield between the clamp and the
walls of the cryostat vessel and means for feeding a mixture of magnetic and non-magnetic
particulate material to a magnetic separation zone provided by the magnet such that
the particulate material mixture is separated into fractions and thereafter falls
freely under the action of gravity, characterised in that the or each radiation shield
surrounds the clamp and magnetic coil and a reservoir is provided between the clamp
and the other outer walls of the cryostat vessel which is filled with helium, whereby
a single magnetic separation zone is provided at the said first outer wall of the
cryostat vessel.
[0009] The advantage of this is by employing a single magnetic separation zone, only one
half of the magnet is exposed so that the heat losses are reduced, the coil is held
firmly by the clamp which is not subject to the same degree of expansions and contractions
as the multiple coil design and the production of the magnet is simplified since there
is no need to provide two exactly identical coils.
[0010] Preferably a potting medium is provided around the coil windings.
[0011] The magnet may be positioned with its sides horizontal and the magnetic separation
zone below the magnet, and a belt provided which moves horizontally through the magnetic
separation zone adjacent to the magnet and substantially at right angles to the long
axis of the magnet, the particles being fed horizontally such that the non-magnetic
particles fall under gravity whereas the magnetic particles are attracted towards
and captured by the belt which carries them through the magnetic separation zone until
the gravitational force exceeds that of the magnet and the particles fall from the
belt.
[0012] This arrangement is particularly suitable when a high capacity process is required.
[0013] Suitably the belt may move in the same or opposite direction to the direction of
particle feed.
[0014] Preferably the magnet is supported with the coil minor axis at an acute angle to
the vertical, the feed means feeding the particulate material in the region of high
magnetic field of the magnetic separation zone so that the non-magnetic particles
fall under the action of gravity only whereas the magnetic particles are diverted
towards the magnet until the gravitational force exceeds that exerted by the magnet.
[0015] This arrangement has the advantage that the feed point is close to the magnet. This
means that all the particles can be made to pass through the region or regions of
highest magnetic field allowing separation of weaker magnetics than that possible
with the previous methods of separation. The ore feed position also results in the
particles experiencing the highest magnetic field for a greater distance thereby increasing
the efficiency of the separation.
[0016] An additional advantage of the arrangement is that the inclination of the magnet
to the vertical ensures that the magnetics and non-magnetics are pysically well separated.
[0017] Conveniently the angle at which the coil minor axis is inclined to the vertical may
be adjusted for a particular ore so that the strongest magnet particles follow a path
which is parallel and close to the magnet. This prevents clogging on the magnet face.
[0018] Preferably however, a belt is provided which moves past and closely adjacent to the
magnet. The belt acts to remove any strongly magnetic particles which become captured
on the belt face from the separation zone thus preventing clogging. This is particularly
suitable for an ore whose constituents are not known with a great deal of precision.
[0019] Preferably a splitter plate is provided in the lower portion of the falling particles
paths to separate the stream of magnetic and non-magnetic particles.
[0020] Preferably the particles are fed so that they fall past the belt and do not impinge
the belt face This prevents weaker magnetics from bouncing away from the belt with
sufficient momentum to fall into the stream of non-magnetic particles. Suitably, the
particles are supplied at a speed which is less than that of the belt thereby reducing
the risk of entrapment of non-magnetics in the magnetic layer, since there will only
be a thin layer of strongly magnetic particles captured on the belt face.
[0021] Conveniently the angle at which the coil minor axis is inclined to the vertical may
be adjusted for a particular ore so that the weakest magnetics within the ore follow
a path which is parallel and close to the belt. This ensures that the separation between
magnetic and non-magnetic particles is completely clean.
[0022] Conventially also a splitter or splitters may be provided in the lower portion of
the falling particles paths to separate the particles according to degree of magnetic
susceptability.
[0023] Conveniently the mixture of magnetic and non magnetic particulate material is fed
from a hopper the outlet wall of which that is adjacent to the magnet being inclined
to the vertical at the same angle as the magnet. The particulate material may alternatively
be supplied from a hopper onto a plate inclined to the vertical, preferably at the
same angle as the magnet, down which the material falls and is thereby fed adjacent
the magnet. These feed methods ensure that the particles have a long residence time
within the zone of high magnetic field.
[0024] The invention will now be described by way of example with reference to the accompanying
drawings in which:
Figure 1 is a sketch of a magnetic separator
Figure 2 is a second sketch of the magnetic separator of Figure 1 showing the approximate
positioning of the components;
Figure 3 is a vector diagram of the forces experienced by a magnetic particle in the
magnetic separator of Figure 1;
Figures 4a, 4b, 4c and 4d are fragmentary sketches of the magnetic separator of Figure
1 showing different embodiments of the feed means;
Figure 5 is a sketch of a magnet forming part of a magnetic separator, in accordance
with the invention;
Figure 6 is a sketch of the coil of the magnet shown in Figure 5;
Figure 7 is a sketch of a typical force profile of the magnet of Figure 5;
Figure 8 is a sketch of one embodiment of a magnetic separator incorporating the magnet
of Figure 5; and
Figure 9 is a sketch of another embodiment of a magnetic separator incorporating the
magnet of Figure 5.
[0025] Referring to Figures 1 and 2, a magnetic separator comprises a magnet generally designated
by 2 and a feed means 4. The magnet 2 is inclined at an angle 3 to the vertical.
[0026] The magnet 2 is arranged to create a strong magnetic field in such a way that any
magnetic particles will experience a force at right angles to and towards the magnet
i.e. in the direction of arrow 6.
[0027] Dry particulate material to be separated is fed by supply means 4 at a point closely
adjacent to the magnet but separated by a gap 8 therefrom. The feed means 4 which
is described below is preferably adjustable towards and away from the magnet 2. Preferably
the material is fed at a low speed and non-magnetic particles fall under the action
of gravity in a vertical path straight down from the feed means 4.
[0028] The magnetic particles are attracted towards the magnet 2 and are diverted away from
the non-magnetics. They therefore fall in a parabolic path away from the ore feed
point. The magnetics pass through the magnetic field until the gravitational force
exceeds the magnetic attraction, at which point they fall under the action of gravity.
The inclination of the magnet 2 to the vertical causes the path of the magnetics to
be physically well separated from the path of the non-magnetics.
[0029] The ore feed point may be arranged so that the material is supplied within the highest
field of the magnet. If the constituents of the mineral ore are well defined the inclination
of the magnet can be set so that the strongest magnetic particles fall parallel and
close to the face of the magnet to prevent clogging.
[0030] Alternatively if the mineral ore constituents are not well known a belt 10 is provided
which moves past and closely adjacent to the face of the magnet 2 as shown in Figures
1 and 2. The belt is supported on rollers 12. Any strongly magnetic particles will
be captured on the belt and carried away from the magnet thereby preventing clogging
of the magnetic separation zone. The belt preferably moves at a relatively fast speed
so that there is only a thin layer of strongly magnetic particles captured on the
belt thus reducing the risk on a non-magnetic particle being trapped within the magnetic
particles. Even when the feed point is close to the magnet, the inclination of the
magnet ensures a clean separation. In previous methods of magnetic separation the
ore had to be supplied at a distance away from the highest field region and the resultant
force on weakly magnetic particles was insufficient to divert them away from the non-magnetics.
[0031] The angle 3 at which the magnet is inclined to the vertical is preferably set for
a particular ore so that the particles within the ore with the lowest magnetic susceptability
are forced to move in a path parallel and closely adjacent to the magnet and/or belt
. In this way it can be ensured that all the magnetic particles are removed from the
particulate material.
[0032] A further advantage of inclining the magnet at an angle to the vertical is that any
non-magnetic particle scattered into the magnetic stream still has the opportunity
of escaping. Obviously the greater the angle of inclination the greater the chance
that non-magnetics will be separated out. Although this might suggest that the best
arrangement is one in which the magnetic and gravitational forces are arranged in
direct opposition i.e. a lifting operation as previously described, this is not the
case since in such an operation the material and the magnet must be physically well
separated in order to achieve separation of particles. Therefore weakly magnetic particles
will not be cleanly separated out from the ore. Inclination of the magnet to the vertical
provides for a compromise between exposing the material to a large region of high
magnetic field, allowing any trapped non-magnetics to escape and ensuring that the
particulate material is well separated.
[0033] The angle 3 may be calculated from a simple vector diagram such as that shown in
Figure 3. The magnetic force, represented by Fm, on a particle with the lowest magnetic
susceptability in a particular ore is the product of the magnetic susceptability of
the particle, the magnetic field strength, the field gradient, and the particle mass.
Fg represents the gravitational force which acts vertically downwards and is the product
of the acceleration due to gravity and the mass of the particle. The resultant force
is represented by Fr and is arranged to be at right-angles to the magnetic force.
By simple geometry or by equating the forces on the particle in a direction perpendicular
to the magnet or belt it can be shown that the sine of the angle 3 is directly proportional
to the magnetic susceptability of the particle. Therefore the angle 3 may be readily
calculated and the inclination of the magnet and therefore the magnetic field direction
can be arranged so that the weakest magnetic material is constrained to move along
the face of the magnet or belt thereby ensuring that all the magnetic particles are
removed from the ore.
[0034] The calculation outlined above is an oversimplification in that no consideration
is given to the drop in magnetic force away from the magnet face or to other effects
such as collisions. The assumption is made that the magnetic force is uniform and
acts at right angles to the face of the magnet. A further assumption is that 'optimum'
separation is achieved when the magnetic particles fall along the face of the inclined
magnet or belt. The latter assumption is based on the fact that separation in this
way will firstly increase the liklihood that any non-magnetics trapped in the magnetic
particle stream will fall out and secondly produce a large physical separation between
the magnetics and non-magnetics.
[0035] Therefore the calculation gives a minimum limitation on the value of the angle 3
which will ensure 'optimum' separation. The separator may for example be arranged
so that an excess resultant force is produced, in which case the resultant force would
no longer be at right angles to the magnetic force. Alternatively, and as previously
mentioned, the separator may be arranged so that the strongest magnetic particles
follow a path parallel to the face of the magnet. Therefore it can be seen that for
normal operation the inclination to the vertical can be easily calculated and arranged
for a particular ore to ensure successful results.
[0036] All the magnetic particles will therefore be removed from the ore either by being
carried by the belt or by being forced to follow a path parallel to the belt. However,
the point at which the gravitational force will exceed the magnetic attraction for
a particular particle will depend on its magnetic susceptability. Since the belt is
inclined at an angle to the vertical, particles of different magnetic susceptability
will follow different vertical paths under the influence of gravity. Splitters 11
may be positioned to separate the ore not only into magnetic and non-magnetic fractions
but also according to degree of susceptibility. This is shown schematically in Figure
1 where section A represents the strong magnetics, section B the weakly magnetics
or middlings and section C the non-magnetics or tails. This separation by degree of
susceptibility would be extremely difficult to achieve using previous methods of separation.
[0037] The following examples of separations performed with the magnetic separator illustrated
in Figures 1 and 2 are included to illustrate the efficiency of separation and the
improvement over known magnetic separators. In each case the mixture was allowed to
fall past a suitably inclined magnet.
Example 1
[0038] Potassium Permanganate (magnetic susceptability 1.75 x 10⁻⁷ emu/g) was separated
from non-magnetic quartz yielding an 80% grade magnetic product with over 90% recovery
in a single pass.
Example 2
[0039] A mixture of nickel sulphate (magnetic susceptability 1.6 x 10⁻⁵ emu/g) copper sulphate
(6 x 10⁻⁶ emu/g) and glass sand (non-magnetic) were separated into nearly perfect
individual fractions in a single pass.
Example 3 (Comparative)
[0040] A mixture of bauxite ore and iron-bearing impurities was separated using a magnetic
separator with a vertical double coil magnet and a ramp arranged to feed the particles
at some distance from the magnetic face, the particles being dropped from a height
onto the ramp. After two passes the non-magnetic product contained 2% Fe₂O₃. With
the inclined magnet the non-magnetic product in a single pass was 1.7% Fe₂O₃, an improvement
of 15%. Moreover the inclined magnet was found to give consistently better results
over a range of particle sizes.
[0041] Referring now to Figures 4a, b, c and d various embodiments of feed means 4 are shown.
In Figure 4a a hopper 13 is used which has one outlet wall 14 inclined to the vertical
at the same angle as the magnet. This feed means ensures that the particles are fed
closely adjacent the magnet face and is suitable for an arrangement where the inclination
of the magnet to the vertical is small. When the inclination to the vertical is large
a hopper of the type shown in Figure 4a cannot be used since the particulate material
will not flow out of the outlet. The arrangements shown in Figures 4b and 4c are therefore
preferably employed. In both of these the feed means 4 comprises a hopper 13 which
supplies the particulate material to a flat plate 16 inclined to the vertical down
which the material falls and is thereby introduced adjacent the magnet. The arrangement
shown in Figure 4b is particularly successful since the plate is inclined at the same
angle as the magnet and is positioned such that the magnetic material falls through
at least part of the magnetic field region on the plate before being released This
ensures that the particulate material falls close to the magnet over a long distance
and therefore has a long residence time in the high magnetic field region which results
in a cleaner separation.
[0042] Figure 4d shows a further embodiment of the feed means 4 where a hopper 13 deposits
the particulate material on a slowly moving belt 18. The belt then feeds the material
at a point closely adjacent the magnet. A vibrating table may be used as an alternative
to the belt as shown in Figure 1.
[0043] In all the embodiments of the feed means, the particulate material is preferably
fed at a relatively slow speed so that it will have a long residence time in the high
magnetic field region. This was not possible in known methods where the magnet was
held in a vertical position because the particles had to be dropped from a height
to give them sufficient momentum to prevent the stronger magnetics from being trapped
on the magnet face and clogging it. This is not necessary with the inclined arrangement
because the magnet can be arranged so that the strongest magnetics follow a path parallel
to the magnet or a belt can be used to carry the strongest magnetics away.
[0044] Referring now to Figures 5 and 6, a magnet 2 in accordance with the invention is
shown.
[0045] The magnet 2 comprises a linear race track solenoid mounted in a cryostat vessel
35. The solenoid coil 36 is shown in Figure 6 from which it can be seen that the coil
36 has two parallel straight sections 38 joined by curved ends 40. Another smaller
coil could be provided inside the coil 36. The solenoid is held by a G or C shaped
clamp 42 in a helium reservoir 41 which is conveniently at a temperature of 4K, the
void between the coil windings being filled with a potting medium, such as epoxy resin.
The coil is positioned with its long axis horizontally and the clamp 42 surrounds
one side and two edges of the coil to provide a magnetic separation zone on the free
side of the coil. The helium reservoir 41 is surrounded by two radiation shields 46
of which the inner radiation shield is preferably held at 16K while the outer radiation
shield is preferably held at 60 K. The radiation shields are kept at these temperatures
by cooling pipes 48 and are enclosed by a layer of super-insulating material 50. The
cryostat vessel is closed by a front cover plate 52, which is made as thin as is practical,
a rear cover plate 54 and two edge plates 56 to form a generally rectangular shaped
magnet.
[0046] The gap 56 between the straight sections 38 of the solenoid coil is 50 mm while the
overall distance 60 between the outer windings of the solenoid coil is 180 mm. The
distance from the side of the solenoid coil to the front of the cryostat vessel is
7 to 20 mm. The overall length 58 of the coil may typically vary between 150 mm and
4 m. All these values are given by way of example only.
[0047] The magnet 2 is powerful, robust and has a long range. Since there is only one coil,
the cooling system can be arranged so that there are only minimal heat losses on all
sides of the magnet except for the side which provides the magnetic separation zone.
The clamp can securely hold the coil and its full theoretical field strength can be
realised.
[0048] Figure 7 shows a typical force profile of the magnet 2, the y axis representing the
distance from the surface of the magnet and the x axis representing the distance from
the centre line of the magnet. The lines 62 and 64 depict contours of constant magnitude
force as would be experienced by a particle of particular mass and magnetic susceptability
when it approaches the magnet, the force at 64 is less than that at 62.
[0049] The magnet 2 shown in Figure 5 may be employed in the magnetic separator shown in
Figures 1 and 2.
[0050] When the magnet is used in the inclined arrangement the feed position shown in Figures
1 and 2 means the material is fed at 66 on Figure 7 and the ore experiences a much
higher field than if it is fed at 68 as it would be in previous methods of magnetic
separation. Furthermore it can be seen that this higher field strength acts over a
longer distance. The inclined position of the magnet therefore allows separation of
even very weak magnetic particles. In addition any magnetic particles trapped in the
non-magnetic stream have a greater chance of being diverted since the force on them
acts over a much larger portion of their path.
[0051] The magnet 2 shown in Figure 5 may also be employed in the magnetic separators shown
in Figures 8 and 9, where the magnet is supported with its sides horizontal. The particulate
material is fed below the magnet into the magnetic separation zone by a belt 70. In
the arrangement shown in Figure 8 the feed direction is the same as the direction
of movement of the belt 10. The magnetic particles are attracted vertically upwards
and captured on the belt 10 which carries them past the magnet and away from the non-magnetics
which simply fall under gravity. Splitters 11 may be provided either to separate magnetic
and non-magnetic particles or, as shown in the drawing to separate the particles in
fraction A, B and C by degree of magnetic susceptability.
[0052] The arrangement shown in Figure 9 differs only from that shown in Figure 8 in that
the movement of the belt is in the opposite direction to that in which the particles
are fed. The magnetic particles therefore have their direction of movement reversed
and are again carried away by the belt until they fall in the direction of arrow 74.
The non-magnetics fall in the direction of arrow 76.
[0053] The magnetic separators shown in Figures 8 and 9 are particularly suited when a high
capacity process is required because the long reach and high strength of the magnet
designed as described above ensures that the magnetic particles will be lifted out
even from a large mass of mineral ore.
[0054] The magnetic separators described above are not limited to the separation of magnetic
particles from an ore and may be equally successfully employed for other particulate
mixtures from which it is desired to remove a magnetic component.
1. A magnetic separator comprising a linear superconducting magnet (2) having a single
magnetic coil (36) with two generally straight parallel sections (38) joined by curved
ends (40), a clamp (42) surrounding both longitudinal straight outer edges of the
coil and one face thereof, the clamp (42) supporting the coil (36) in a cryostat vessel
(35) so that the major axis of the coil is orientated substantially horizontally therein
and so that the other face of the magnetic coil (36) is located adjacent a first outer
wall of the cryostat vessel (35), at least one radiation shield (46) between the clamp
(42) and the walls of the cryostat vessel (35) and means (4) for feeding a mixture
of magnetic and non-magnetic particulate material to a magnetic separation zone provided
by the magnet (2) such that the particulate material mixture is separated into fractions
and thereafter falls freely under the action of gravity, characterised in that the
or each radiation shield (46) surrounds the clamp (42) and magnetic coil (36) and
a reservoir (41) is provided between the clamp (42) and the other outer walls (54,
56) of the cryostat vessel (35) which is filled with helium, whereby a single magnetic
separation zone is provided at the said first outer wall (52) of the cryostat vessel
(35).
2. A magnetic separator as claimed in Claim 1, wherein the feed means (4) is arranged
to feed the mixture of particulate material adjacent the magnet (2) in the region
of high magnetic field and then allow the mixture of material to fall under the action
of gravity.
3. A magnetic separator as claimed in Claim 2, wherein the feed means (4) is arranged
to carry the mixture of magnetic and non-magnetic particulate material past the face
of the magnet (2) through at least part of the region of high magnetic field before
allowing the mixture to fall under gravity.
4. A magnetic separator as claimed in either Claim 2 or 3, wherein the minor axis of
the coil of the magnet (2) is positioned at an acute angle (3) to the vertical, the
magnetic separation zone being below the magnet (2), whereby when the mixture of material
is allowed to fall under gravity the non-magnetic particles (C) fall vertically under
the action of gravity alone, whereas the magnetic particles (A, B) are diverted towards
the magnet (2) and follow a generally parabolic path until the gravitational force
exceeds that exerted by the magnet (2).
5. A magnetic separator as claimed in either Claim 2 or 3, wherein the magnet is positioned
such that the minor axis of the coil is horizontal and the magnetic separation zone
is below the magnet (2).
6. A magnetic separator as claimed in any preceding Claim, wherein the feed means (4)
comprises a belt (18).
7. A magnetic separator as claimed in Claim 6, wherein the belt (18) carries the mixture
of particulate material through at least part of the region of high magnetic field
in a direction parallel to the major axis of the coil and then allows the material
to fall under gravity.
8. A magnetic separator as claimed in any preceding Claim, wherein a belt (10) is provided
which moves past the magnet (2) closely adjacent the face thereof on which the magnet
separating zone is provided between the magnet (2) and the particulate material.
9. A magnetic separator as claimed in Claim 8, wherein the speed of movement of the belt
(10) is greater than the feed speed of the particulate material.
10. A magnetic separator as claimed in either Claim 8 or 9, wherein the belt (10) moves
in the same direction as that in which the particles are fed.
11. A magnetic separator as claimed in either Claim 8 or 9, wherein the belt (10) moves
in the opposite direction to that in which the particles are fed.
12. A magnetic separator as claimed in any preceding Claim, wherein the feed means (4)
includes a hopper (13).
13. A magnetic separator as claimed in any preceding Claim, wherein at least one splitter
plate (11) is provided in the lower portion of the falling particles paths to separate
the particles according to degree of magnetic susceptibility.
14. A magnetic separator as claimed in any preceding Claim, wherein a potting medium is
provided around the windings of the coil.
1. Magnetscheider mit einem linearen superleitenden Magneten (2), der eine einzige Magnetspule
(36) aufweist, mit zwei im wesentlichen geraden parallelen Abschnitten (38), die durch
gekrümmte Enden (40) verbunden sind, einer Klampe (42), die beide längsverlaufenden
geraden äußeren Kanten der Spule und eine Stirnseite davon umgibt, wobei die Klampe
(42) die Spule (36) in einem Kältereglerbehälter (35) aufnimmt, so daß die Hauptachse
der Spule darin im wesentlichen horizontal orientiert ist und so, daß die andere Stirnseite
der Magnetspule (36) nahe einer ersten äußeren Wand des Kältereglerbehälters (35)
angeordnet ist, mit wenigstens einem Strahlungsschild (46) zwischen der Klampe (42)
und den Wänden des Kältereglerbehälters (35) und Mitteln (4) zum Zuführen einer Mischung
von magnetischen und nichtmagnetischen vereinzeltem Material zu einer Magnettrennzone
des Magneten (2), so daß die vereinzelte Materialmischung in Fraktionen getrennt wird
und anschließend frei unter der Wirkung der Schwerkraft fällt,
dadurch gekennzeichnet,
daß das oder jedes Strahlungsschild (46) die Klampe (42) und die Magnetspule (36)
umgibt und ein Reservoir (41) zwischen der Klampe (42) und den äußeren Wänden (54,
56) des Kältereglerbehälters(35) geschaffen wird, das mit Helium gefüllt ist, wobei
eine einzige Magnettrennzone geschaffen wird an der äußeren Wand (42) des Kältereglerbehälters
(35).
2. Magnetscheider nach Anspruch 1, wobei das Zuführungsmittel (4) so angeordnet ist,
daß die Mischung von Material nahe dem Magneten (2) im Bereich des starken Magnetfeldes
zugeführt wird und die Mischung des Materials unter der Wirkung der Schwerkraft fallen
kann.
3. Magnetscheider nach Anspruch 2, wobei das Zuführungsmittel (4) so angeordnet ist,
daß die Mischung von magnetischen und nichtmegnetischen vereinzeltem Material hinter
der Stirn das Magneten (2) durch wenigstens einen Teil des Bereiches des starken Magnetfeldes
bewegt wird, bevor die Mischung unter der Wirkung der Schwerkraft fallen kann.
4. Magnetscheider nach einem der Ansprüche 2 oder 3, wobei die Spiegelachse der Spule
des Magneten (2) unter einem spitzen Winkel (3) zur Vertikalen angeordnet ist, daß
die Magnettrennzone unter dem Magneten (2) liegt, wobei, wenn die Mischung des Materials
unter der Schwerkraft fällt, die nichtmagnetischen Teilchen (C) allein vertikal unter
der Wirkung der Schwerkraft fallen, während die magnetischen Teilchen (A,B) in Richtung
des Magneten abgelenkt werden und einer im wesentlichen parabolischen Bahn folgen,
bis die Gravitationskraft die Kraft des Magneten (2) übersteigt.
5. Magnetscheider nach einem der Ansprüche 2 oder 3, wobei der Magnet so angeordnet ist,
daß die Spiegelachse der Spule horizontal ist und daß die magnetische Trennzone unter
dem Magneten (2) ist.
6. Magnetscheider nach einem der vorstehenden Ansprüche, wobei das Zuführungsmittel (4)
einen Bandförderer (10) aufweist.
7. Magnetscheider nach Anspruch 6, wobei der Bandförderer (10) die Mischung aus vereinzeltem
Material durch wenigstens einen Teilbereich des starken Magnetfeldes in einer Richtung
parallel zur Hauptachse der Spule fördert und das Material dann unter der Wirkung
der Schwerkraft fallen kann.
8. Magnetscheider nach einem der vorstehenden Ansprüche, wobei ein Bandförderer (10)
vorgesehen ist, der sich am Magneten (2) nahe dessen Stirnfläche vorbeibewegt, dort
wo die Magnettrennzone vorgesehen ist, zwischen dem Magneten (2) und dem vereinzelten
Material.
9. Magnetscheider nach Anspruch 8, wobei die Geschwindigkeit der Bewegung das Bandförderers
(10) größer ist als die Zuführungsgeschwindigkeit des vereinzelten Materials.
10. Magnetscheider nach einem der Ansprüche 8 oder 9, wobei der Bandförderer (10) sich
in derselben Richtung bewegt wie das Material zugeführt wird.
11. Magnetscheider nach einem der Ansprüche 8 oder 9, wobei der Bandförderer (10) sich
in entgegengesetzter Richtung zu der Zuführung des Materials bewegt.
12. Magnetscheider nach einem der vorstehenden Ansprüche, wobei das Zuführungsmittel (4)
einen Einfülltrichter (13) aufweist.
13. Magnetscheider nach einem der vorstehenden Ansprüche, wobei wenigstens eine Teilerplatte
(11) vorgesehen ist in dem unteren Bereich des Weges der fallenden Teilchen, um diese
nach dem Grad ihrer Megnetisierbarkeit zu trennen.
14. Magnetscheider nach einem der vorstehenden Ansprüche, wobei ein Abschirmmedium um
die Windungen der Spule vorgesehen ist.
1. Séparateur magnétique comportant un aimant linéaire superconducteur (1) ayant une
bobine magnétique unique (36) en deux éléments généralement rectilignes parallèles
(38) reliés par deux extrémités incurvées (40), une pince (42) entourant les deux
bords longitudinaux extérieurs de l'enroulement et une de ses faces, la pince (42)
soutenant la bobine (36) dans une cuve de cryostat (35) de telle façon que l'axe principal
de bobine soit orienté essentiellement de façon horizontale et de telle façon que
l'autre face de la bobine magnétique (36) soit située à proximité d'une première paroi
extérieure de la cuve de cryostat (35), au minimum un écran de protection contre le
rayonnement (46) entre la pince et les parois de la cuve de cryostat (35) et les moyens
d'apport d'un mélange de matière magnétique et non-magnétique en particules dans une
zone de séparation magnétique assurée par l'aimant (2) de telle façon que le mélange
de matière en particules soit séparé en fractions et tombe librement par la suite
par effet de gravité, caractérisé en ce que l'écran contre le rayonnement (46) ou
chacun d'entre eux entoure la pince (42) et la bobine magnétique (36) et un réservoir
(41) est prévu entre la pince (42) et les autres parois extérieures (54, 56) de la
cuve de cryostat (35) qui est remplie d'hélium, une seule zone de séparation magnétique
étant prévue à ladite première paroi extérieure (52) de la cuve de cryostat (35).
2. Séparateur magnétique tel que revendiqué à la revendication 1, dont les moyens d'apport
(4) sont agencés pour l'apport du mélange de matière en particules à proximité de
l'aimant (2) dans la région des champs magnétiques élevés puis permettent la chute
du mélange de matière par effet de gravité.
3. Séparateur magnétique tel que revendiqué à la revendication 2, dont les moyens d'apport
(4) sont agencés pour transporter le mélange de matière magnétique et non-magnétique
en particules devant la face de l'aimant (2) au minimum au delà d'une partie de la
région de champ magnétique élevé avant de permettre la chute du mélange par effet
de gravité.
4. Séparateur magnétique tel que revendiqué à la revendication 2 ou 3, dont le petit
axe de bobine de l'aimant (2) est situé à un angle aigu (3) par rapport à la verticale,
la zone de séparation magnétique étant située sous l'amant (2), de façon telle que
lors de la chute du mélange de matière par gravité les particules non-magnétiques
(C) tombent verticalement seulement sous l'effet de gravité, alors que les particules
magnétiques (A, B) se trouvent déviées vers l'aimant (2) et suivent un parcours généralement
parabolique justqu'à ce que la force de gravité dépasse celle exercée par l'aimant
(2).
5. Séparateur magnétique tel que revendiqué soit à la revendication 2 ou 3, dont l'aimant
(2) est situé de façon telle que le petit axe de l'enroulement soit horizontal et
la zone de séparation magnétique se trouve sous l'amant (2).
6. Séparateur magnétique tel que revendiqué en l'une ou l'autre des revendications précédentes,
dont les moyens d'apport (4) comportent une bande transporteuse (18).
7. Séparateur magnétique tel que revendiqué à la revendication 6, dont la bande (18)
porte le mélange de matière en particules qui traverse au minimum une partie de la
région de champ magnétique élevé en sens parallèle avec l'axe principal de bobine
puis permet à la matière de tomber sous l'effet de gravité.
8. Séparateur magnétique tel que revendiqué en l'une ou l'autre des revendications précédentes,
prévoyant une bande (10) se déplaçant devant l'aimant à proximité étroite de la face
sur laquelle la zone de séparation magnétique est prévue entre l'aimant (2) et la
matière en particules.
9. Séparateur magnétique tel que revendiqué à la revendication 8, dont la vitesse de
déplacement de la bande (10) est supérieure à la vitesse d'apport de la matière en
particules.
10. Séparateur magnétique tel que revendiqué soit à la revendication 8 ou 9, dont la bande
(10) se déplace dans le même sens que celui de l'apport des particules.
11. Séparateur magnétique tel que revendiqué soit à la revendication 8 ou 9, dont la bande
(10) se déplace en sens opposé à celui de l'apport des particules.
12. Séparateur magnétique tel que revendiqué en l'une ou l'autre des revendications précédentes,
dont les moyens d'apport (4) prévoient une trémie (13).
13. Séparateur magnétique tel que revendiqué en l'une ou l'autre des revendications précédentes,
dans lequel une tôle de tri (11) au minimum est prévue dans la portion inférieure
du parcours des particules tombantes de manière à séparer les particules selon leur
niveau de suceptibilité magnétique.
14. Séparateur magnétique tel que revendiqué en l'une ou l'autre des revendications précédentes,
dont les enroulements de bobine sont entourés d'une matière d'isolement.