Background of the Invention
Field of the Invention
[0001] This invention relates to photographic compositions, and more particularly to photographic
silver halide enulsions containing addenda that improve stability against fogging
in the presence of polyalkylene glycol sensitizing compounds.
Background of the Invention
[0002] It is known that to increase the speed of a light sensitive silver halide emulsion
it is quite effective to incorporate a polyalkylene glycol type compound into the
material as disclosed in, for example "The Theory of the Photographic Process" by
Mees and James, Third edition, 1967, pp. 369-370. However, the amount of polyalkylene
glycol which can be used for this purpose is restricted. If the amount used exceeds
a definite limit, the fog level of the photographic material is greatly increased.
Furthermore, if the photographic material is subjected to rapid drying conditions
during its preparation, or is subjected to elevated temperatures during storage or
processing, the increase in fog is exacerbated to such an extent that the material
can lose its utility. Many different types of antifoggants are known in the art, each
having its own particular area of effect or benefit.
[0003] It is necessary to find a means to stabilize these high speed photographic materials
from the formation of fog due to the use of polyalkylene glycol sensitizers, the use
of stabilizing amounts of aryl compounds containing two or more hydroxyl radicals,
and at least one sulfo group and or one carboxyl group is made.
Summary of the Invention
[0004] Accordingly it is an aspect of this invention to provide a light sensitive silver
halide photographic emulsion sensitized with polyalkylene glycol type compounds that
exhibit enhanced speed and are substantially free from fog.
[0005] It is another aspect of this invention to provide light sensitive silver halide emulsions
containing stabilizing addenda that do not desensitize the emulsion.
[0006] Another aspect of this invention is to provide a light sensitive silver halide emulsion
which is stable in all of its photographic properties, when manufacturing conditions
include high temperatures, or when processed using short development times at elevated
temperatures, i.e., in commonly used automatic processing machines.
[0007] These and other aspects of the invention are accomplished by incorporating into the
silver halide emulsion speed enhancing amounts of polyalkylene glycol type compounds
along with fog stabilizing amounts of aryl compounds containing two or more hydroxyl
radicals at least one other radical selected from the group consisting of a sulfo
radical and a carboxyl group.
Detailed Description of the Invention
[0008] In accordance with this invention, the above and other objects can be attained with
a radiographic element comprising a support having thereon at least one silver halide
layer wherein the gelatino silver halide layer comprises either at least 90 mole %
bromide the remaining halide being iodide or bromide, or at least 50 mole % chloride
the remaining halide being made up of either bromide up to 100 mole % and/or iodide
to a maximum of 10 mole %. The emulsion must be in reactive association with a speed
enhancing amount of a polylkylene glycol material and an aryl stabilizing compound.
[0009] The aryl stabilizing compounds of the invention comprise a phenyl ring containing
two or more hydroxyl radicals and at least one other radical selected from the group
consisting of sulfo radical and a carboxyl radical. To facilitate the incorporation
of these compounds into the silver halide emulsion the water soluble salts of the
compounds, such as the alkali metal salts (Na or K) and ammonium salts can be used
in accordance with usual practice.
[0010] Typically the stabilizing compounds having the following structures:

[0011] Where R′ represents a sulfo radical or a hydrogen atom, and R˝ represents a sulfo
radical and/or a carboxyl radical or a hydrogen atom, which describes such compounds
as i.e., 4,5-dihydroxy-1,3-benzene sulfonic acid disodium salt, 2,5-dihydroxy benzene-4-sulfonic
acid sodium salt, 2,5-dihydroxy-1,4-benzene disulfonic acid disodium salt or 5-sulfosalicylic
acid dihydrate.
[0012] The polyalkylene glycol compounds used as the sensitizer for the silver halide emulsion
according to the present invention includes those with a molecular weight between
1000-5000 more particularly between 1500-4000 and most preferably a molecular weight
of between 3000 and 3500.
[0013] The sensitizing polyalkylene glycol and aryl stabilizing additions of the invention
can be located in any layer of the photographic element which allows the compounds
to be in reactive association with the emulsion layer. Reactive association is such
a close physical association of the two materials that chemical reaction, physical
contact, or electronic contact is effected. For example, the polyalkylene glycol sensitizing
compound can be located in a overcoat to the silver halide layer, in an undercoat
to the silver halide layer, or virtually any layer adjacent to the silver halide layer.
The aryl stabilizing compounds can be located in any layer of the photographic element,
for example the aryl stabilizing compound can be located in an overcoat to the silver
halide emulsion layer, as an undercoat to the silver halide emulsion layer, or virtually
any layer adjacent to the silver halide emulsion layer, either the same or different
layer from the sensitizing compound. The polyalkylene glycol, sensitizing, and aryl,
stabilizing additions of the invention can be made to the silver halide photographic
emulsion utilizing any of the well known techniques in emulsion making. For example
they can be dissolved in a suitable solvent and added to the silver halide emulsion,
or they can be added to the emulsion in the form of a dispersion, similar to the techniques
employed to incorporate particular color forming compounds in photographic emulsions.
Techniques of such incorporation are described in U.S. Patent Nos. 2,322,027 and 2,801,171.
The addenda can be added together or separately. Preferably they should be added to
the silver halide emulsion (or any other layer of the element) prior to coating and
after chemical sensitization.
[0014] The photographic material can comprise a support bearing a silver halide emulsion
on one or both sides. In a preferred embodiment of this invention a radiographic material
is provided comprising a support bearing on both sides a hydrophilic, preferably a
gelatino silver halide emulsion layer wherein the halide comprises at least 90 mole
% bromide, the remaining halide being made up of bromide to 100 mole % or a mixture
of bromide and iodide to a maximum of 10 mole % iodide. The silver halide grains may
be present as any crystal habit, including but not limited to, cubic, tetrahedral,
tubular, orthorhombic, spherical, etc.
[0015] The compounds used in the present invention may be added together in any effective
sensitizing amount (polyalkylene glycol) and any fog stabilizing amount (arylhydroxy
compound). The concentration of the addenda can vary significantly in photographic
silver halide emulsions such as from 0.25 to 20.0g/mole of silver halide. A generally
useful range of the fog stabilizing arylhydroxy compound would be from 0.25 to 20.0g/mole
of silver halide. A more preferred range would be from 0.25 to 8.0g/mole of silver
halide.
[0016] Silver halide emulsions sensitized and stabilized in accordance with this invention
can comprise silver chloride, silver bromide, silver bromoiodide, silver chloroiodide,
silver chlorobromoiodide or mixtures thereof. Such emulsions can be coarse, medium
or fine grain (or mixtures thereof) and can be prepared by any of the well-known procedures,
e.g., single jet emulsions or double jet emulsions. Useful emulsions include Lippmann
emulsions, ammoniacal emulsions, thiocyanate or thioether ripened emulsions such as
those described in Nietz et al., U.S. Patent No. 2,222,264, Illingsworth, U.S. Patent
No. 3,320,069, and McBride, U.S. Patent No. 3,271,157; or cubic grain emulsions, such
as those described by Kline and Moisar, Journal of Photographic Science, volume 12,
page 242 et seq. or Markocki, the Spectral Sensitization of Silver Bromide Emulsions
on Different Crystallographic Faces, Journal of Photographic Science, Volume 13, 1965;
or Illingsworth, British Pat. No. 1,156,193 published June 25, 1969.
[0017] Tabular or lamellar grain emulsions as described in U.S. Patent Nos. 4,425,425, 4,439,520
and 4,425,426 are also equally useful.
[0018] The silver halide emulsions sensitized and stabilized with the compounds of this
invention can be unwashed or washed to remove soluble salts. In the latter case the
soluble salts can be removed by chill-setting and leeching or the emulsion can be
coagulation washed e.g., by the procedures described in Hewitson et al., U.S. Pat.
No. 2,618,556; Yutzy et al., U.S. Pat. No. 2,614,928; Yackel, U.S. Pat. No. 2,565,418;
Hart et al., U.S. Pat. No. 3,241,969; and Waller et al., U.S. Pat. No. 2,489,341.
[0019] Photographic emulsions containing sensitizing and stabilizing combinations in accordance
with this invention can be sensitized with chemical sensitizers, such as with reducing
agents; sulfur, selenium or tellurium compounds; gold, platinum or palladium compounds;
or combinations of these. Suitable chemical sensitization procedures are described
in Shepard, U.S. Patent No. 1,623,499; Waller, U.S. Patent No. 2,399,083; McVeigh,
U.S. Patent No. 3,297,447; and Dunn, U.S. Patent No. 3,297,446.
[0020] The sensitized silver halide emulsions of this invention can contain speed increasing
compounds such as cationic surface active agents and thioethers or combinations of
these as described in Piper, U.S. Patent No. 2,886,437; Chechak, U.S. Patent No. 3,046,134;
Carroll et al., U.S. Patent No. 2,944,900; and Goffe, U.S. Patent No. 3,294,540.
[0021] Silver halide emulsions containing the sensitizing or stabilising combinations of
this invention can be protected against the production of fog and can be stabilized
against loss of sensitivity during keeping. Suitable antifoggants and stabilizers
which can be used alone or in combination, include the thiazolium salts described
in Staud, U.S. Patent No. 2,131,038 and Allen, U.S. Patent No. 2,694,716; the azaindenes
described in Piper, U.S. Patent No. 2,886,437 and Heimbach, U.S. Patent No. 2,444,605;
the mercury salts described in Allen, U.S. Patent No. 2,728,663; the urazoles described
in Anderson, U.S. Patent No. 3,287,135; the oximes described in Carroll et al., British
Patent No. 623,448; nitron; nitroindazoles, the polyvalent metal salts described in
Jones, U.S. Patent No. 2,839,405; the thiuronium salts described in Herz, U.S. Patent
No. 3,220,839; and the palladium, platinum and gold salts described in Trivelli, U.S.
Patent No. 2,566,263 and Damschroder, U.S. Patent No. 2,597,915.
[0022] Photographic elements including emulsions sensitized and stabilized in accordance
with this invention can contain incorporated developing agents such as hydroquinones,
catechols, aminophenols, 3-pyrazolidones, ascorbic acid and its derivatives, reductones
and phenylenediamines, or combinations of developing agents. The developing agents
can be in the silver halide emulsion and/or in another suitable location in the photographic
element. The developing agents can be added from suitable solvents or in the form
of dispersions as described in Yackel, U.S. Patent No. 2,592,368 and Dunn et al.,
French Patent No. 1,505,778.
[0023] Silver halide sensitized and stabilzied in accordance with the invention can be dispersed
in colloids that can be hardened by various organic or inorganic hardeners, alone
or in combination, such as the aldehydes, blocked aldehydes, ketones, carboxylic and
carbonic acid derivatives, sulfonate esters, sulfonyl halides and vinyl sulfones,
active halogen compounds, epoxy compounds, aziridines, active olefins, isocyanates,
carbodiimides, mixed function hardeners and polymeric hardeners such as oxidized polysaccharides,
e.g., dialdehyde starch, oxyguargum, etc.
[0024] Photographic emulsions sensitized and stabilzied with the materials described herein
can contain various colloids alone or in combination as vehicles or binding agents.
Suitable hydrophilic materials include both naturally-occurring substances such as
proteins, for example, gelatin, gelatin derivatives (e.g., phthalated gelatin), cellulose
derivatives, polysaccharides such as dextran, gum arabic and the like; and synthetic
polymeric substances such as water soluble polyvinyl compounds, e.g., poly(vinylpyrrolidone)
acrylamide polymers or other synthetic polymeric compounds such as dispersed vinyl
compounds in latex form, and particularly those which increase the dimensional stability
of the photographic materials. Suitable synthetic polymers include those described,
for example, in U.S. Patent Nos. 3,142,568 of Nottorf; 3,193,386 of White; 3,062,674
or Houck, Smith and Yudelson; 3,220,844 of Houck, Smith and Yudelson; Ream and Fowler,
3,287,289; and Dykstra, U.S. Patent No. 3,411,911; particularly effective are those
water-insoluble polymers of alkyl acrylates and methacrylates, acrylic acid, sulfoalkyl
acrylates or methacrylates, those which have cross linking sites which facilitate
hardening or curing and those having recurring sulfobetaine units as described in
Canadian Patent No. 774,054.
[0025] Emulsions sensitized and stabilized in accordance with this invention can be used
in photographic elements which contain antistatic or conducting layers, such as layers
that comprise soluble salts, e.g., chlorides, nitrates, etc., evaporated metal layers,
ionic polymers such as those described in Minsk, U.S. Patent Nos. 2,861,056 and 3,206,312
or insoluble inorganic salts such as those described in Trevoy, U.S. Patent No. 3,428,451.
[0026] Photographic emulsions containing sensitizing and stabilizing combinations of the
invention can be coated on a wide variety of supports. Typical supports include polyester
film, subbed polyester film, poly(ethylene terephthalate) film, cellulose nitrate
film, cellulose ester film, poly(vinyl acetal) film, polycarbonate film and related
films or resinous materials, as well as glass, paper, metal and the like. Typically,
a flexible supoprt is employed, especially a paper support, which can be partially
acetylated or coated with baryta and/or an alpha-olefin polymer, particularly a polymer
of an alpha-olefin containing 2 to 10 carbon atoms such as polyethylene, polypropylene,
ethylenebutene copolymers and the like.
[0027] Sensitized and stabilized emulsions of the invention can contain plasticizers and
lubricants such as polyalcohols, e.g., glycerin and diols of the type described in
Milton, U.S. Patent No. 2,960,404; fatty acids or esters such as those described in
Robijns, U.S. Patent No. 2,588,765 and Duane, U.S. Patent No. 3,121,060; and silicone
resins such as those described in DuPont British Patent No. 955,061.
[0028] The photographic emulsions sensitized and stabilized as described herein can contain
surfactants such as saponin, anionic, compounds, such as the alkylarylsulfonates described
in Baldsiefen, U.S. Patent No. 2,600,831 fluorinated surfactants, and amphoteric compounds
such as those described in Ben-Ezra, U.S. Patent No. 3,133,816.
[0029] Photographic elements contianing emulsion layers sensitized as described herein can
contain matting agents such as starch, titanium dioxide, zinc oxide, silica, polymeric
beads including beads of the type described in Jelley et al., U.S. Patent No. 2,992,101
and Lynn, U.S. Patent No. 2,701,245.
[0030] Spectrally sensitized emulsions of the invention can be utilized in photographic
elements which contain brightening agents including stilbene, triazine, oxazole and
coumarin brightening agents. Water soluble brightening agents can be used such as
those described in Albers et al., German Patent No. 972,067 and McFall et al., U.S.
Patent No. 2,933,390 or dispersions of brighteners can be used such as those described
in Jansen, German Pat. No. 1,150,274 and Oetiker et al., U.S. Patent No. 3,406,070.
[0031] Photographic elements containing emulsion layers sensitized and stabilized according
to the present invention can be used in photographic elements which contain light
absorbing materials and filter dyes such as those described in Sawdey, U.S. Patent
No. 3,253,921; Gaspar, U.S. Patent No. 2,274,782; Carroll et al., U.S. Patent No.
2,527,583 and Van Campen, U.S. Patent No. 2,956,879. If desired, the dyes can be mordanted,
for example, as described in Milton and Jones, U.S. Patent No. 3,282,699.
[0032] The sensitizing dyes and/or supersensitizers (and other emulsion addenda) can be
added to the photographic emulsions from water solutions or suitable organic solvent
solutions, for example with the procedure described in Collins et al., U.S. Patent
No. 2,912,343; Owens et al., U.S. Patent No. 3,342,605; Audran, U.S. Patent No. 2,996,287
or Johnson et al., U.S. Patent No. 3,425,835. The dyes can be dissolved separately
or together, and the separate or combined solutions can be added to a silver halide
emulsion, or a silver halide emulsion layer can be bathed in the solution of supersensitizers
and/or dyes.
[0033] Contrast enhancing additives such as hydrazines, rhodium, iridium and combinations
thereof are also useful.
[0034] Photographic emulsions of this invention can be coated by various coating procedures
including dip coating, air knife coating, curtain coating, or extrusion coating using
hoppers of the type described in Beguin, U.S. Patent No. 2,681,294. If desired, two
or more layers may be coated simultaneously by the procedures described in Russell,
U.S. Patents Nos. 2,761,791 and Wynn, British Patent No. 837,095.
[0035] Silver halide emulsions containing sensitizing and stabilizing combinations of this
invention can be used in elements designed for color photography, for example, elements
containing color-forming couplers such as those described in Frolich et al., U.S.
Patent No. 2,376,679; Vittum et al., U.S. Patent No. 2,322,027; Fierke et al., U.S.
Patent No. 2,801,171; Godowsky, U.S. Patent No. 2,698,794; Barr et al., U.S. Patent
No. 3,227,554 and Graham, U.S. Patent No. 3,046,129; or elements to be developed in
solutions containing color-forming couplers such a those described in Mannes and Godowsky,
U.S. Patent No. 2,252,718; Carroll et al. U.S. Patent No. 2,592,243 and Schwan, U.S.
Patent No. 2,950,970.
[0036] Exposed photographic emulsions of this invention can be processed by various methods
including processing in alkaline solutions containing conventional developing agents
such as hydroquinones, catechols, aminophenols, 3-pyrazolidones, phenylenediamines,
ascorbic acid deriva tives, hydroxylamines, hydrazines and the like; web processing
such as described in Tegillus et al., U.S. Patent No. 3,179,517; stabilization processing
as described in Yackel et al. "Stabilization Processing of Films and Papers", PSA
Journal, Vol. 16B, Aug. 1950; monobath processing as described in Levy "Combined Development
and Fixation of Photographic Images with Monobaths", Phot. Sci. and Eng., Vol. 2,
No. 3, Oct. 1958, and Barnes et al., U.S. Patent No. 3,392,019. If desired, the photographic
emulsions of this invention can be processed in hardening developers such as those
described in Allen et al., U.S. Patent No. 3,232,761; in a roller transport processor
such as those described in Russell, U.S. Patent No. 3,025,779; or by surface application
processing as described in Example 3, of Kitze, U.S. Patent No. 3,418,132.
[0037] These and other aspects of the invention will be shown by the examples.
EXAMPLES 1 - 11 Emulsion Preparation
[0038] A gelatino silver halide emulsion was prepared by precipitation and ripening steps
using 98.0 mole percent silver bromide and 2.00 mole percent silver iodide in the
presence of 15.0g of gelatin per mole of silver halide. The precipitated silver halide
was freed of unwanted soluble by-product salts by coagulation and washing using the
method disclosed in U.S. Pat. No. 2,489,341 wherein the silver halide and most of
the gelatin are coagulated by the addition of sodium lauryl sulfate, using an acid
coagulation environment. Following the washing step, the solution was reconstituted
in water containing about 67.0g of gelatin per mole of silver halide. This emulsion
was treated with conventional sulfur and gold sensitizers and was digested at 55°C
to increase sensitivity, was cooled to 40°C, and treated with post-sensitization additives
and stabilizers, namely tetraazaindines, additional halides, coating aids, and hardening
agents, etc. as required and as is known in the art.
[0039] Into a gelatino silver bromodiodide emulsion of the type described above was incorporated
5.00g of the polyethylene glycol PEG3350 (Union Carbide) per mole of silver halide
followed by the addition of about 0.50-10.0g per mole of silver halide of 4,5-dihydroxy-1,3-benzene-sulfonic
acid disodium salt. Two similar emulsions were prepared. One was made without any
extra addition, the second with only the addition of 5.00g PEG3350 per mole of silver
halide.
[0040] The various emulsions were coated double sided on 7.0 mil (0.18 mm) polyester film
base in the usual manner. The sensitometric properties of the photographic elements
were determined after 7 days storage at 50°C. and 50 % relative humidity, by exposing
through a continuous 0-4.0 density photographic wedge with a 1/10 second exposure
from 2650°K. The light was filtered with a Corning 5850 blue filter. The exposed films
were processed through a 90 second dry-to-dry medical x-ray processor using standard
medical x-ray chemistry.
[0041] Table 'A' summarizes the results of the sensitometric tests. The speeds indicated
are a function of the exposure necessary to yield a density of 0.10 above the background
fog. The initial control speed is taken as 100. Substantial reductions in the general
overall fog level, as well as the reduction in fog level attributed to the polyethyleneglycol
sensitizer alone are achieved.
TABLE A
Coating Number |
PEG3350 g/mole AoX |
Addenda |
Conc. of Addenda (g/mole AyX) |
7 days at 50°C 50% RH |
|
|
|
|
Fog |
δ |
Speed |
1 |
0 |
control |
0 |
0.13 |
2.52 |
100 |
2 |
5.00 |
control |
0 |
0.16 |
2.72 |
104 |
3 |
" |
4,5-dihydroxy 1,3-benzene disulfonate |
0.50 |
0.14 |
2.66 |
104 |
4 |
" |
" |
1.00 |
0.15 |
2.71 |
104 |
5 |
" |
" |
1.50 |
0.14 |
2.75 |
103 |
6 |
" |
" |
2.00 |
0.14 |
2.74 |
104 |
7 |
" |
" |
2.50 |
0.12 |
2.65 |
102 |
8 |
" |
" |
3.00 |
0.13 |
2.66 |
103 |
9 |
" |
" |
4.00 |
0.13 |
2.62 |
102 |
10 |
" |
" |
6.00 |
0.12 |
2.73 |
102 |
11 |
" |
" |
8.00 |
0.11 |
2.79 |
103 |
EXAMPLES 12-30
[0042] A number of other samples of the photographic gelatino silver bromoiodide emulsion
were prepared containing other addenda of the invention after the addition of the
PEG3350. These samples were prepared coated, exposed and processed in the same manner
as those in Examples 1-11. As indicated in Tables 'B' through 'D' the addenda did
not adversely affect the sensitometric properties of the silver halide emulsion, but
did stabilize the silver halide emulsion in terms of the fog increase imparted by
the PEG3350.
TABLE B
Coating Number |
PEG3350 g/mole AgX |
Addenda |
Conc. of Addenda (g/mole A.X) |
7 days at 50°C 50% RH |
|
|
|
|
Fog |
δ |
Speed |
12 |
0 |
control |
0 |
0.10 |
2.46 |
100 |
13 |
5.00 |
control |
0 |
0.13 |
2.39 |
106 |
14 |
" |
4,5-dihydroxy 1,3-benzene disulfonate |
1.00 |
0.11 |
2.49 |
105 |
15 |
" |
2,5-dihydroxy-4-benzene sulfonic acid |
0.50 |
0.11 |
2.41 |
106 |
16 |
" |
" |
1.00 |
0.12 |
2.36 |
106 |
17 |
" |
" |
1.50 |
0.12 |
2.47 |
106 |
18 |
" |
" |
2.00 |
0.12 |
2.49 |
107 |
TABLE C
Coating Number |
PEG3350 g/mole AgX |
Addenda |
Conc. of Addenda (g/mole AgX) |
7 days at 50°C 50% RH |
|
|
|
|
Fog |
δ |
Speed |
19 |
0 |
control |
0 |
0.10 |
2.46 |
100 |
20 |
5.00 |
control |
0 |
0.13 |
2.39 |
106 |
21 |
" |
4,5-dihydroxy 1,3-benzene disulfonic acid |
1.00 |
0.11 |
2.49 |
105 |
22 |
" |
2,5-dihydroxy-1,4-benzene sulfonic acid |
0.50 |
0.11 |
2.41 |
106 |
23 |
" |
" |
1.00 |
0.13 |
2.36 |
106 |
24 |
" |
" |
1.50 |
0.12 |
2.47 |
106 |
25 |
" |
" |
2.00 |
0.11 |
2.49 |
107 |
TABLE D
Coating Number |
PEG3350 g/mole Ag |
Addenda COOH OH+ SO₃H |
Conc. of Addenda (g/mole Ag) |
7 days at 50°C 50% RH |
|
|
|
|
Fog |
δ |
Speed |
26 |
0 |
control |
0 |
0.14 |
2.75 |
100 |
27 |
5.00 |
control |
0 |
0.20 |
2.80 |
107 |
28 |
" |
5-sulfosalicyclic acid |
2.5 |
0.20 |
3.00 |
107 |
29 |
" |
" |
5.00 |
0.17 |
2.94 |
105 |
30 |
" |
" |
10.0 |
0.18 |
2.98 |
105 |