[0001] This invention relates to the use of a reformed pitch prepared by specific procedures
for lowering the softening point of a mesophase containing pitch to 270°C or less.
Since the reformed pitch has the characteristic property that it has a high fixed
carbon content in spite of its low softening point and low quinoline insoluble content
and that it can be converted easily to mesophase by heat treatment, the reformed pitch
is used as a mixing material for modifying various kinds of pitch.
[0002] High grade carbon materials such as carbon-carbon composite materials, artificial
graphite electrodes, carbon-graphite shaped articles, etc. are generally produced
by shaping, carbonizing and graphitizing a mixture of a basic material such as shaped
cokes and a binder pitch. In the case of producing a high density, high strength material,
it is necessary to repeat pitch impregnation and carbonization process several times
before graphitization. The impregnant is indispensable for producing a high grade
carbon material, because the pitch impregnation of a carbonized material is effective
to bind the basic materials with each other, to decrease a porosity and increase a
density, strength, electric conductivity and a thermal conductivity of the produced
carbon material.
[0003] Pitch based impregnants are generally produced from petroleum or coal based pitch
by heat-treating to cause a condensation polymerization reaction and to remove a low
boiling point fraction.
[0004] Pitch based impregnants are required to have properties as follows for various purposes.
(1) Low quinoline insoluble (QI) content
(2) Low softening point
(3) High fixed carbon content
(4) High resin content (difference between benzene insoluble content and QI content)
(5) Low ash content
(6) Low content of low boiling point fraction
Among these properties low QI, low softening point and high fixed carbon content
are very important.
[0005] According to the conventional production process of pitch based impregnants, if the
softening point were lowered to improve an impregnation efficiency, the fixed carbon
content would extremely decrease, therefore, a pitch impregnation and carbonization
process would have to be repeated several times. While if the fixed carbon content
were raised to decrease the number of repeating times of pitch impregnation and carbonisation,
the impregnation efficiency would extremely decrease because of the increase of the
QI content and the raise of the softening point, therefore, a solvent extraction process
would be necessary to remove quinoline insoluble components.
[0006] Some documents disclose the modification of product quality by coexistence of a Lewis
acid in converting pitches to mesophase. JP-A-53-7533 discloses a process for producing
a mesophase pitch having a softening point of 200-300°C which comprises directly adding
a Lewis acid such as AlCl₃ or the like to a petroleum based tar or pitch having a
softening point of 120°C or lower, subjecting the resulting mixture to heat treatment
at a temperature higher than the softening point of the said mixture, usually at 200-300°C,
and after removing the catalyst, subjecting to the second heat treatment at a temperature
of 350-500°C.
[0007] Since the flow characteristic of non-mesophase component is close to that of mesophase
component in this mesophase pitch, spinnability is excellent even when mesophase content
is low and it is said that this mesophase pitch is preferable as a raw material of
carbon fibers. However, the temperature of the first heat treatment should be kept
high to perfectly melt the solid Lewis acid.
[0008] In US-A-4,457,828, there is disclosed a mesophase pitch having molecules of ellipsoidal
shape which are produced by the polymerization of aromatic hydrocarbon containing
two or more condensed rings. The molecules of this mesophase pitch have been polymerized
as 60% or more of bonds which connects condensed rings are coupling (bonding which
does not form ring closure) and have a long and slender shape as a whole and considered
to be close to ellipsoid.
[0009] This polymerization reaction is carried out using a catalyst of a weak Lewis acid
such as an anhydrous AlCl₃ accompanied by a second component such as CuCl₂ which has
a function of reducing the activity of AlCl₃. As a solvent, orthodichlorobenzene,
nitro benzene and trichlorobenzene are preferable. It is said that the mesophase pitch
which is obtained by subjecting a pitch, from which a catalyst has been removed, to
heat treatment is preferable for spinning probably due to its slender molecule. Further,
this mesophase pitch has a low softening point and good shaping property at a low
temperature. It is said that this mesophase pitch has a thin laminate layer of molecule
compared with conventional mesophase pitches in spite of high completeness of crystal.
Further, it is said that this mesophase pitch has characteristic properties different
from the mesophase pitch produced by using a strong Lewis acid which is not accompanied
by the second component.
[0010] EP-A-0 016 661 describes a process of treating an aromatic carbonaceous pitch with
a Lewis acid and a co-solvent at a temperature up to 250°C and separating the resulting
reaction product.
[0011] The present invention provides the use of a reformed pitch prepared by mixing a pitch
having an aromatic carbon ratio fa of more than 0.6 with a Lewis acid and a co-solvent,
reacting said mixture, then removing said Lewis acid and the co-solvent from the resulting
reaction product, said Lewis acid being BF₃, HF·BF₃, anhydrous AlCl₃, anhydrous CuCl₂,
anhydrous ZnCl₂ or anhydrous SnCl₂ and said co-solvent being selected from the group
consisting of dichlorobenzene, nitrobenzene and trichlorobenzene, which dissolve both
said pitch and said Lewis acid to contact in the liquid state, and the mol ratio of
said Lewis acid to said pitch being in the range of 0.3 to 5.0 and the mol ratio of
said co-solvent to said pitch being in the range of 2.5 to 50 and the reaction temperature
being 100 to 300°C or by mixing a pitch having an aromatic carbon ratio fa of more
than 0.6 with a Lewis acid and a co-solvent, reacting said mixture, then removing
said Lewis acid and the co-solvent from the resulting reaction product, said Lewis
acid being HF·BF₃ and said co-solvent being selected from the group consisting of
dichlorobenzene, nitrobenzene and trichlorobenzene, which dissolve both said pitch
and said Lewis acid to contact in the liquid state, and the mol ratio of said HF,
BF₃ and the co-solvent to said pitch being in the range of 1 to 5, 0.3 to 1 and 2.5
to 50, respectively, and the reaction temperature being 100 to 300°C, for lowering
the softening point of a mesophase containing pitch to 270°C or less.
[0012] The pitch is selected from those having an aromatic carbon ratio fa (ratio of carbon
forming aromatic rings to the total carbon) of more than 0.6 or more. It is preferable
that the pitch is a petroleum or coal based high boiling point fraction, but the use
of a low boiling point raw material is also allowable.
[0013] There is no particular problem about the use of a raw material having a boiling point,
e.g., in the extent of gas oil or kerosene. As a raw material, a single or mixed use
of a pure material having a high aromatic carbon ratio, e.g. naphthalene, anthracene,
phenanthrene, etc. is possible.
[0014] The Lewis acid catalysts used in the present invention are those such as BF₃, or
HF·BF₃, anhydrous AlCl₃, anhydrous CuCl₂, anhydrous ZnCl₂ or anhydrous SnCl₂.
[0015] From the point of forming velocity of microbeads, anhydrous AlCl₃ is preferable,
but in case where complete removal of a catalyst from a reaction product is necessary,
a vaporizable catalyst is preferable. Particularly, HF·BF₃ is preferable since HF
increases the function of the catalyst, and effectiveness as a solvent can be expected
and recovery and re-use are easy.
[0016] The co-solvents used in the present invention are those compounds which have a boiling
point preferably in the range of 100-350°C and most preferably in the range of 150-250°C
and which do not cause a reaction as decomposition of Lewis acid and are easily separable
from the reaction product. The co-solvents are preferably aromatic compounds having
a neutral or an acidic substituent and most preferably, compounds in which one or
more compounds selected from the group consisting of dichlorobenzene, nitrobenzene,
trichlorobenzene are principal components. Even basic compounds such as pyridine,
quinoline or the like, which react with the Lewis acid, but does not destroy the structure
of the Lewis acid and does not form water by neutralization, are usable because they
only weakens the catalytic effect.
[0017] When a co-solvent is present various kinds of effect can be obtained.
[0018] First of all, since the co-solvent dissolves both a pitch and a Lewis acid, both
contact in the liquid state, an efficiency of reaction is increased and uniform reformed
pitch can be obtained.
[0019] Further since even a pitch having a high softening point such as 250°C can be used
as a raw material if the pitch dissolves in a co-solvent, selection of a raw material
can be varied flexibly depending upon the required quality of product. Particularly
in case of HF·BF₃ without a co-solvent, a raw material having a high softening point
cannot be used because of limitative dissolving power of HF. Further, as the amount
of HF becomes greater, the reaction system turns to high pressure and separation and
recovery of HF becomes difficult, but if a co-solvent is present, the amount of HF
can be greatly reduced and reaction temperature can be lowered. Namely, even a high
softening point pitch can be turned to a liquid state at a lower temperature by dissolving
in a co-solvent. In case of AlCl₃, since melting point is about 190°C, if it is to
be turned to a complete liquid state, the reaction temperature must be higher than
this, but if a co-solvent is present, it is possible to turn to liquid state at a
lower temperature.
[0020] A mixing ratio of a pitch, a Lewis acid and a co-solvent is preferably in the range
of 1:0.3-5:2.5-50. In case of HF·BF₃, the amount of HF should be removed in the above
mentioned ratio. Reaction temperature is in the range of 100-300°C ,preferably 120-250°C.
Reaction time is preferably in the range of 1-30 hours. In case of HF·BF₃, 0.3-1.0
mol of BF₃ and 1-5 mol of HF are present relative to 1 mol of pitch. The reaction
time is preferably 1-5 hours. Even at a reaction temperature of 100°C a uniform reformed
pitch can be obtained. Reduction of the ratio of Lewis acid to less than 0.3 is not
preferable because reaction yield is reduced. If the ratio of Lewis acid is more than
5.0, the increase of reaction velocity becomes small and on the one hand the time
necessary to remove Lewis acid from a reaction product becomes longer and this causes
increase of cost and hence is not preferable. Reaction temperature lower than 100°C
is not preferable because reaction yield from a pitch is extremely reduced.
[0021] Further if reaction temperature is elevated over 300°C, local rapid reactions tend
to occur and the uniformity of the reformed pitch is lowered,
A reaction time less than one hour provides generally low yield from a pitch. On
one hand even when reaction is carried out over 30 hours, the reaction yield from
the pitch scarcely increases
After the reaction of the pitch in the presence of a co-solvent and a Lewis acid,
the co-solvent and the Lewis acid are removed from the reaction system. In case of
the solid Lewis acid, removal of the co-solvent is preferably carried out by vacuum
distillation. It is preferable to carry out the operation in the inert gas atmosphere.
The removal of the Lewis acid is preferably carried out by extraction with an aqueous
solvent. Particularly, repetition of washing with a dilute hydrochloric acid is effective.
In case of a vaporizable Lewis acid, purging by an inert gas or vacuum distillation
is preferable to remove the co-solvent and the Lewis acid from the reaction system,
followed by catching thereof. It is preferable to re-use the co-solvent or the Lewis
acid.
[0022] The properties of the produced reformed pitch fairly depend on the raw pitch. In
the case of a pitch having a softening point of about 250°C, produced reformed pitch
has a softening point of about 270°C, a quinoline insoluble content of about 5 wt
% and a fixed carbon content of about 90 wt%. In the case of a pitch having a softening
point of about 100°C, produced reformed pitch has a softening point of about 140°C,
a quinoline insoluble content of less than 1 wt% and a fixed carbon content of about
70 wt%
The reformed pitch is used to modify a conventional petroleum or coal based pitch.
When a mesophase containing pitch produced from a pitch having an aromatic carbon
ratio fa of more than 0.6 is heat treated, the mesophase content can be increased,
but at the same time the softening point is also raised to the extent which is unsuitable
for spinning to make a carbon fiber. It is found out that when the mesophase containing
pitch is mixed with the reformed pitch and the mixture is heat treated, the resulting
pitch has a low softening point and a high mesophase content and is useful for spinning
to make a carbon fiber because the conversion rate to mesophase is increased while
the increase of the softening point is suppressed. Further, when essentially 100%
mesophase pitch is mixed with the reformed pitch and the mixture is heat treated,
the resulting pitch is a 100% mesophase pitch having a lowered softening point.
[0023] Following examples are presented to illustrate the process of the present invention,
but they are not intended to limit the scope of the invention.
Example 1
[0024] A petroleum based pitch (having an initial distillation fraction of 460°C and a final
distillation fraction of 560°C) produced as a by-product of Fluid catalytic cracking
(F.C.C.) of desulforized vacuum gas oil (DVGO) and having a softening point of 72°C
(Mettler softening point measuring apparatus is used) and a number average molecular
weight of 400 was taken in an amount of 200 g and put into glass round bottom flask,
90 g of anhydrous AlCl₃ as a Lewis acid catalyst, 1000 ml of o-dichlorobenzene as
a solvent were added and reaction was carried out at a temperature of 180°C under
reflux of a solvent for 26 hours. (Mol ratio of the pitch, Lewis acid and compatible
co-solvent were 1 : 1.35 : 17.65).
[0025] After completion of the reaction, the solvent was removed by vacuum distillation
under nitrogen atmosphere, whereby a solid residual product was obtained. This solid
residual product was washed with distilled water and 1N dilute hydrochloric acid and
anhydrous AlCl₃ was removed by hydrolysis, whereby a reformed pitch was obtained.
This pitch form product was obtained in nearly the same amount as that of raw material
pitch before reaction. The softening point of this reformed pitch was 176°C.
Example 2
[0026] A petroleum based pitch produced as a by-produce of F.C.C. of DVGO and having a softening
point of 130°C and a number average molecular weight of 500 was reacted in the presence
of anhydrous AlCl₃ and o-dichlorobenzene (mole ratios were same as in Example 1) at
180°C under reflux of a solvent for 26 hours.
[0027] After completion of the reaction, anhydrous AlCl₃ and o-dichlorobenzene were removed
as in Example 1 and a reformed pitch having a softening point of 195°C was obtained
at a yield of about 100%.
Example 3
[0028] A coal based pitch having a softening point of 86.3°C (Mettler softening point measuring
apparatus is used), toluene insoluble content of 20.9 wt%, quinoline insoluble content
of 0.3 wt%, and a mean molecular weight of 450, was taken in an amount of 200 g and
put into a glass, round bottom flask (capacity 2000 ml), 90 g of anhydrous AlCl₃ as
a Lewis acid catalyst, and 1000 ml of o-dichlorobenzene as a co-solvent were added
and reaction was carried out at 180°C under reflux of the solvent for 25 hours. (Mol
ratio of the pitch, Lewis acid and co-solvent was 1 : 1.52 : 20).
[0029] After completion of the reaction, the solvent was removed by vacuum distillation
in nitrogen atmosphere and a solid residual product was obtained. This solid residual
product was washed with water and 1N dilute hydrochloric acid. The anhydrous AlCl₃
was removed by hydrolysis and a reformed pitch form product was obtained. The softening
point of this reformed pitch was 180°C.
Example 4
[0030] By using the petroleum based pitch of Example 1 and changing the kinds, ratios of
Lewis acid and co-solvent, reactions were carried out. The reaction conditions are
shown in Table 1.
Table 1
| Reaction condition |
| No. |
Lewis acid |
co-solvent |
reaction |
| |
kind |
mol ratio |
kind |
mol ratio |
temperature (°C) |
time hr. |
| 1 |
AlCl₃ |
0.5 |
OCB |
3.0 |
180 |
26 |
| 2 |
AlCl₃ |
0.5 |
OCB |
3.0 |
180 |
26 |
| 3 |
AlCl₃ |
0.5 |
OCB |
6.8 |
180 |
26 |
| 4 |
AlCl₃ |
0.5 |
OCB |
6.8 |
180 |
26 |
| 5 |
AlCl₃ |
1.0 |
OCB |
6.8 |
180 |
26 |
| 6 |
AlCl₃ |
1.0 |
OCB |
6.8 |
180 |
26 |
| 7 |
AlCl₃ |
2.0 |
OCB |
13.6 |
180 |
26 |
| 8 |
AlCl₃ |
2.0 |
OCB |
13.6 |
180 |
26 |
| 9 |
AlCl₃ |
0.5 |
NB |
8.1 |
211 |
10 |
| 10 |
AlCl₃ |
0.5 |
NB |
8.1 |
211 |
10 |
| 11 |
AlCl₃ |
0.5 |
NB |
8.0 |
211 |
15 |
| 12 |
AlCl₃ |
0.5 |
NB |
8.1 |
211 |
15 |
| 13 |
AlCl₃ |
0.5 |
NB |
8.1 |
211 |
15 |
| 14 |
AlCl₃ |
0.5 |
NB |
8.1 |
211 |
15 |
| 15 |
CuCl₂ |
1.0 |
OCB |
6.8 |
180 |
26 |
| 16 |
CuCl₂ |
1.0 |
OCB |
6.8 |
180 |
26 |
| (symbol) OCB: dichlorobenzene, NB: nitrobenzene |
Example 5
[0031] A petroleum pitch (initial distillation fraction of 460°C to final distillation fraction
of 560°C), produced as a by-product of fluid catalytic cracking process (F.C.C.) of
desulfurized vacuum gas oil, having a softening point of 72°C (Mettler softening point
measuring apparatus was used) and an average molecular weight of 400, in an amount
of 0.5 mols was introduced into a 500 ml stainless steel autoclave, 1.25 mols o-dichlorobenzene
was added, after dissolving, the content was cooled till 5°C. Then, under cooled state
2.5 mols HF was introduced and after replacement of the inside with nitrogen, 0.5
mols BF₃ was blown in. The temperature was elevated at a heating rate of 3°C/min.
and reaction was carried out at 180°C for 2 hours. After completion of the reaction,
cooling was carried out till room temperature. While purging with N₂, temperature
was elevated till 200°C, o-dichlorobenzene and HF·BF₃ were removed to the outside
of the system at the same time, and were caught. A reformed pitch was taken out after
removal operation of o-dichlorobenzene and HF·BF₃. The yield of the reformed pitch
was 100%. The softening point of the reformed pitch was 114°C.
Example 6
[0032] By using a petroleum based pitch having a softening point of 130°C (Mettler softening
point measuring apparatus was used) and a mean molecular weight of 500, which was
a by-product of Fluid catalytic cracking (F.C.C.) of desulfurized vacuum gas oil and
changing the ratios of Lewis acid and co-solvent, reactions were carried out. The
reaction conditions are shown in Table 2.
Table 2
| Reaction condition of pitch by HF BF₃ |
| No. |
Lewis acid |
co-solvent |
reaction |
| |
kind |
mol ratio |
kind |
mol ratio |
temperature °C |
time hr |
| |
BF₃ |
0.9 |
|
|
|
|
| 1 |
|
|
OCB |
2.5 |
120 |
3 |
| |
HF |
5.0 |
|
|
|
|
| |
BF₃ |
0.9 |
|
|
|
|
| 2 |
|
|
OCB |
2.5 |
160 |
3 |
| |
HF |
5.0 |
|
|
|
|
| |
BF₃ |
0.9 |
|
|
|
|
| 3 |
|
|
OCB |
2.5 |
180 |
3 |
| |
HF |
5.0 |
|
|
|
|
| |
BF₃ |
0.5 |
|
|
|
|
| 4 |
|
|
OCB |
4.0 |
180 |
3 |
| |
HF |
3.0 |
|
|
|
|
| |
BF₃ |
0.5 |
|
|
|
|
| 5 |
|
|
OCB |
4.0 |
180 |
3 |
| |
HF |
3.0 |
|
|
|
|
| (symbol) OCB: dichlorobenzene |
Example 7
[0033] A petroleum based pitch, as a by-product of Fluid catalytic cracking process (F.C.C.)
of desulfurized vacuum gas oil, having a softening point of 130°C, (Mettler softening
point measuring apparatus was used) a number average molecular weight of 500, in an
amount of 6 mols was introduced into a stainless steel autoclave. 17.8 mols o-dichlorobenzene
was added and after dissolving, the content was cooled to 5°C. Then, under cooled
state, 12 mols HF was introduced. After the inside was replaced by nitrogen, 6 mols
BF₃ was blown in. Temperature was elevated at a heating rate of 1.5°C/min. and reaction
was carried out at 160°C for 3 hours.
[0034] While purging with N₂, temperature was elevated up to 200°C, o-dichlorobenzene and
HF·BF₃ were simultaneously removed to the outside of the system and caught there.
After the removing operation of the o-dichlorobenzene and HF·BF₃, a reformed pitch
was taken out. The yield of the reformed pitch was 100%. Resulting reformed pitch
had a softening point of 151°C.
Example 8
[0035] A petroleum based pitch, as a by-product of Fluid catalytic cracking process (F.C.C.)
of desulfurized vacuum gas oil, having a softening point of 200°C, (Mettler softening
point measuring apparatus was used) a number average molecular weight of 598, in an
amount of 5 mols was introduced into a stainless steel autoclave. 17.8 mols o-dichlorobenzene
was added and after dissolving, the content was cooled to 5°C. Then, under cooled
state, 25 mols HF was introduced. After the inside was replaced by nitrogen, 5 mols
BF₃ was blown in. Temperature was elevated at a heating rate of 1.5°C/min. and reaction
was carried out at 160°C for 3 hours.
[0036] After completion of the reaction, cooling to a room temperature was carried out.
while purging with N₂, temperature was elevated up to 200°C, o-dichlorobenzene and
HF·BF₃ were simultaneously removed at a reduced pressure to the outside of the system
and caught there. After the removing operation of the o-dichlorobenzene and HF·BF₃,
a reformed pitch was taken out. The yield of the reformed pitch was 100%. Resulting
reformed pitch had a softening point of 232°C.
Example 9
[0037] A petroleum based pitch, as a by-product of F.C.C. of DVGO, having a softening point
of 72°C, was heat treated in the nitrogen atmosphere to obtain Pitch A having a mesophase
content of 10% and a softening point of 190°C. The heat treatment was further continued
to obtain Pitch B having a mesophase content of 100% and a softening point of 278°C.
[0038] The reformed pitch of Example 7 (a softening point of 151°C) was blended to the Pitch
A at a ratio of 20 wt% relative to Pitch A. The mixture was heat treated at 400°C
for 2 hours, whereby the resulting pitch had a mesophase content of 90% and a softening
point of 262°C
[0039] While, the reformed pitch of Example 7 (a softening point of 151°C) was blended to
the Pitch B at a ratio of 20 wt% relative to Pitch B. The mixture was heat treated
at 380°C for 0.5 hours, whereby the resulting pitch had a mesophase content of 100%
and a softening point of 270°C.
Function and Effectiveness of the Invention
[0040] This invention relates to the use of a reformed pitch as a mixing material for modifying
various kinds of pitch.
1. Verwendung eines reformierten Pechs zur Erniedrigung des Erweichungspunkts eines herkömmlichen
Mesophase-enthaltenden Pechs auf 270°C oder weniger, wobei das reformierte Pech dadurch
hergestellt worden ist, daß ein Pech mit einem aromatischen Kohlenstoffverhältnis
fa von mehr als 0,6 mit einer Lewis-Säure und einem Co-Lösungsmittel vermischt worden
ist, daß das genannte Gemisch zur Umsetzung gebracht worden ist, daß sodann die Lewis-Säure
und das Co-Lösungsmittel aus dem resultierenden Reaktionsprodukt entfernt worden sind,
wobei die Lewis-Säure BF₃, HF·BF₃, wasserfreies AlCl₃, wasserfreies CuCl₂, wasserfreies
ZnCl₂ oder wasserfreies SnCl₂ ist und das Co-Lösungsmittel aus der Gruppe, bestehend
aus Dichlorbenzol, Nitrobenzol und Trichlorbenzol, die sowohl das Pech und die Lewis-Säure
zur Kontaktierung im flüssigen Zustand auflösen, ausgewählt ist, und wobei das Molverhältnis
der Lewis-Säure zu dem Pech im Bereich von 0,3 bis 5,0 und das Molverhältnis des Co-Lösungsmittels
zu dem Pech im Bereich von 2,5 bis 50 liegt und die Reaktionstemperatur 100 bis 300°C
beträgt.
2. Verwendung nach Anspruch 1, dadurch gekennzeichnet, daß das reformierte Pech dadurch hergestellt worden ist, daß ein Pech mit einem aromatischen
Kohlenstoffverhältnis fa von mehr als 0,6 mit einer Lewis-Säure und einem Co-Lösungsmittel
vermischt worden ist, daß das genannte Gemisch zur Reaktion gebracht worden ist, daß
sodann die Lewis-Säure und das Co-Lösungsmittel aus dem resultierenden Reaktionsprodukt
entfernt worden sind, wobei die Lewis-Säure HF·BF₃ ist und das Co-Lösungsmittel aus
der Gruppe, bestehend aus Dichlorbenzol, Nitrobenzol und Trichlorbenzol, die sowohl
das Pech als auch die Lewis-Säure zur Kontaktierung im flüssigen Zustand auflösen,
ausgewählt ist, und wobei das Molverhältnis von HF, BF₃ und dem Co-Lösungsmittel zu
dem Pech im Bereich von 1 bis 5, 0,3 bis 1 bzw. 2,5 bis 50 liegt und die Reaktionstemperatur
100 bis 300°C beträgt.
1. Utilisation d'un brai reformé pour abaisser le point de ramollissement d'un brai contenant
une mésophase classique à 270°C ou moins, dans laquelle le brai reformé est préparé
par mélange d'un brai ayant un rapport de carbone aromatique fa de plus de 0,6 avec
un acide de Lewis et un co-solvant, réaction de ce mélange, puis élimination de cet
acide de Lewis et du co-solvant du mélange réactionnel résultant, cet acide de Lewis
étant BF₃, HF.BF₃, AlCl₃ anhydre, CuCl₂ anhydre, ZnCl₂ anhydre ou SnCl₂ anhydre et
ce co-solvant étant choisi dans le groupe consistant en dichlorobenzène, nitrobenzène
et trichlorobenzène, qui dissolvent à la fois ce brai et cet acide de Lewis pour les
mettre en contact à l'état liquide, et le rapport molaire de cet acide de Lewis à
ce brai étant dans la gamme de 0,3 à 5,0 et le rapport molaire de ce co-solvant à
ce-brai étant dans la gamme de 2,5 à 50 et la température de réaction étant de 100
à 300°C.
2. Utilisation suivant la revendication 1, dans laquelle le brai reformé est préparé
par mélange d'un brai ayant un rapport de carbone aromatique fa de plus de 0,6 avec
un acide de Lewis et un co-solvant, réaction de ce mélange, puis élimination de cet
acide de Lewis et du co-solvant du mélange réactionnel résultant, cet acide de Lewis
étant HF.BF3 et ce co-solvant étant choisi dans le groupe consistant en dichlorobenzène,
nitrobenzène et trichlorobenzène, qui dissolvent à la fois ce brai et cet acide de
Lewis pour les mettre en contact à l'état liquide, et les rapports molaires de HF,
de BF₃ et du co-solvant à ce brai étant dans la gamme de 1 à 5, 0,3 à 1 et 2,5 à 50,
respectivement, et la température de réaction étant de 100 à 300°C.