Description for the following Contracting States : DE, ES, FR, GB, IT
[0001] This invention relates to fuel oil compositions containing a flow improver.
[0002] Wax separation in crude oils, middle distillate fuels, heavy and residual fuels and
lubricating oils limits their flow at low temperatures. The usual method of overcoming
these problems is to add wax crystal modifying compounds that cause the wax crystals
to be smaller (nucleators) and/or to be smaller and to grow into more compact shapes
(growth inhibitors).
[0003] Another difficulty is that small wax crystals can stick together and form larger
agglomerates and these agglomerates as well as the individual crystals can block the
filter screens through which the individual crystals would pass and they will settle
more rapidly than do the individual, small crystals.
[0004] We have now found that the wax crystals may be modified so as to improve filterability
and reduce the pour point and the tendency of the wax crystals to agglomerate may
be reduced by the addition of certain amino or quaternary ammonium salts.
[0005] JP Patent Publication No. 56-54038 describes fuel oils containing copolymers of olefins
and maleic anhydride derivatised to amide or amide/amine salt groups, in combination
with certain other additives. JP Patent Application No. 61-211397 describes fuel oils
containing an esteramide or esteramidoamine salt of a specific α-olefin/maleic anhydride
copolymer.
[0006] EP-A-0 283 293 describes flow improver polymers containing more than one amide group
derived from a secondary amine.
[0007] According to this invention, there is provided use in a fuel oil composition as a
flow improver, alone or in combination with another flow improver, of an additive
comprising a polymer or copolymer containing more than one amino group in the form
of a salt of a primary or tertiary amine or a quatemary ammonium salt, said copolymer
being derived from an intermediate polymer or copolymer containing acid or anhydride
groups and selected from one or more of the following:
I. a polymer of one or more unsaturated ester also including a free acid group or
from a copolymer of unsaturated ester monomers at least one of which has a free acid
group,
II. a copolymer of an unsaturated carboxylic acid ester with an unsaturated carboxylic
anhydride,
III. a polymer or copolymer obtained by partial hydrolysis of a polymer or copolymer
containing ester groups so as to obtain carboxylic acid or anhydride groups,
IV. a polymer or copolymer obtained by reaction of a polymer as defined in III above
with a carboxylic anhydride,
and reaction with an amino compound selected from primary or tertiary alkyl amines
and tetraalkyl ammonium halides,
said polymer or copolymer having at least one hydrogen- and carbon-containing group
where the total number of carbon atoms in said group(s) is at least 10 carbon atoms.
[0008] The liquid hydrocarbon fuel oils can be distillate fuel oils, such as the middle
distillate fuel oils, e.g. a diesel fuel, aviation fuel, kerosene, fuel oil, jet fuel,
heating oil, etc. Generally, suitable distillate fuels are those boiling in the range
of 120°C to 500°C (ASTM D86). preferably those boiling in the range 150°C to 400°C.
A representative heating oil specification calls for a 10 percent distillation point
no higher than about 226°C, a 50 percent point no higher than about 272°C and a 90
percent point of at least 282°C and no higher than about 338°C to 343°C, although
some specifications set the 90 percent point as high as 357°C. Heating oils are preferably
made of a blend of virgin distillate, e.g. gas oil, naphtha, etc. and cracked distillates,
e.g. catalytic cycle stock.
[0009] The polymer containing more than one amino group can be prepared by reacting a polymer
having a plurality of carboxylic acid or anhydride groups with a primary or tertiary
amine.
[0010] To prepare the quaternary ammonium salts the polymers can be reacted with a tetra-hydrocarbyl
ammonium halide. Alternatively, they may be prepared by reaction of a tertiary amine
with a hydrocarbyl halide and so the polymer from which the desired polymer is derived
should have halide groups and be reacted respectively with a tertiary amine.
[0011] Examples of, and further details of, the different types of polymer ((I to IV) of
this invention which can be further reacted to produce the desired polymer containing
two or more amine salt groups are as follows:
(I) Copolymers of a dialkyl fumarate, maleate, citraconate or itaconate; copolymers
of vinyl acetate with a monoalkyl fumarate, maleate, citraconate or itaconate; copolymers
of an alkyl acrylate or an alkyl methacrylate with a monoalkyl fumarate, maleate,
citraconate or itaconate; and copolymers of a dialkyl fumarate, maleate, citraconate
or itaconate with a monoalkyl fumarate and with vinyl acetate.
Particularly suitable examples of type I polymers are a copolymer of vinyl acetate
and a monoalkyl fumarate and a dialkyl fumarate where the alkyl groups are 1:1 mixtures
of dodecyl and tetra decyl and copolymers of vinyl acetate and either mono dodecyl,
mono tetra decyl or mono hexadecyl fumarate.
(II) These copolymers on reaction with a primary or secondary amine can give half
amide/half amine salts due to reaction with the anhydride group. Specific examples
are copolymers (a) of a dialkyl fumarate, maleate, citraconate or itaconate with maleic
anhydride, or (b) of vinyl esters, e.g. vinyl acetate or vinyl stearate with maleic
anhydride, or (c) of a dialkyl fumarate, maleate, citraconate or itaconate with maleic
anhydride and vinyl acetate.
Particularly suitable examples of Type II polymers are copolymers of didodecyl fumarate,
vinyl acetate and maleic anhydride; di-tetradecyl fumarate, vinyl acetate and maleic
anhydride, dihexadecyl fumarate, vinyl acetate and maleic anhydride; or the equivalent
copolymers where instead of the fumarate the itaconate is used.
(III) The partially hydrolysed polymer is reacted with an amine to produce the desired
polymer containing two or more amine salt groups. Thus, one may partially hydrolyse
polymers of acrylates, methacrylates, alkyl fumarates, alkyl maleates or copolymers
thereof or copolymers thereof with an olefin.
In all of the above mentioned types of suitable polymer (I, II and III) the desired
amine salt is obtained by reacting the polymer containing carboxylic acid or anhydride
groups with a primary-, secondary- or tertiary amine to obtain the corresponding amine
salt, (optionally also with a alcohol whence an ester-amine salt is formed). Very
often, for example when reacting polymers containing an anhydride group, the resulting
amino groups will be amine salts and amides. Such polymers can be used, provided that
they contain at least two amine salt groups.
To prepare a quaternary ammonium salt any of the above described polymers (I, II or
III) is reacted with a tetra hydrocarbyl ammonium halide or the polymers are converted
so that they contain halide groups instead of carboxylic acid groups or they are formed
by polymerising with an unsaturated halide, for example vinyl chloride. They would
then be reacted with a tertiary amine so as to form the quaternary ammonium salt.
(IV) Suitable polymers of unsaturated esters are homo polymers of acrylates, methacrylates,
alkyl fumarates or copolymers thereof with an olefin, for example ethylene or a copolymer
of vinyl acetate with an olefin. A specific example is an ethylene-vinyl acetate copolymer.
After partial hydrolysis the polymer is reacted with an acid anhydride, e.g. succinic
or maleic anhydride and the resulting product can be reacted with a p- or t-amine
to obtain the corresponding amine salt, or with a tetrahydrocarbyl ammonium halide
to obtain the corresponding quaternary ammonium salt.
[0012] As stated, said polymer, or copolymer has at least one hydrogen- and carbon-containing
group where the total number of carbon atoms in said group(s) is at least 10 carbon
atoms. Preferably there are 12 to 18 carbon atoms in at least one of said groups.
Any such group which is preferably a straight chain or branched alkyl groups, can
be present either attached directly or through a carboxylate group to the backbone
of the polymer or attached to the nitrogen atom of the amine salt or quaternary ammonium
salt group. The polymers may also contain such groups attached both to the nitrogen
atom and to the backbone or to the carboxylate group. Thus in Type I, II and III polymers
the alkyl groups of the mono- and di-alkyl fumarate, of the alkyl acrylate or of the
alkyl methacrylate from which the polymers are derived can contain at least 10 carbon
atoms. Particularly suitable monomers are therefore di dodecyl fumarate, di tetra
decyl fumarate, di octadecyl fumarate and the corresponding mono alkyl fumarates and
mixtures thereof. Also dodecyl, tetradecyl, hexadecyl and octadecyl acrylates and
methacrylates are particularly suitable. In type III polymers one could use for example
di-decyl, di-dodecyl, di-tetradecyl maleates.
[0013] As an alternative or an addition one can introduce the long chain group into the
polymer by using a long chain p- or t-amine or tetrahydrocarbyl ammonium halide or
mixtures thereof in forming the salt.
[0014] The amines can be represented by the formulae
R
1NH
2
and
R
1R
2R
3N
and the tetrahydrocarbyl ammonium halide by the formula
R
1R
2R
3R
4NX
wherein R
1, R
2, R
3, and R
4 are hydrocarbyl groups, preferably alkyl groups and wherein at least one of R
1, R
2, R
3 and R
4 preferably contains at least 10 carbon atoms, for instance 12 to 18 carbon atoms,
for example dodecyl, tetradecyl, hexadecyl and octadecyl and wherein X is halogen,
preferably chlorine.
[0015] Suitable polyamines can be represented by the formulae H
2N[RHN]
xH where R is a divalent hydrocarbyl group, preferably alkylene or hydrocarbyl substituted
alkylene and x is an integer.
[0016] Examples of suitable primary amines are hexyl amine, octyl amine, and those containing
at least 10 carbon atoms, for instance decyl amine, tetradecyl amine, octadecyl amine,
eicosylamine, the mixed amine RNH
2 (Armeen C) where R is 0.5 wt % C
6 alkyl, 8 wt % C
8 alkyl, 7 wt % C
10 alkyl, 50 wt % C
12 alkyl, 18 wt % C
14 alkyl, 8 wt % G
16 alkyl, 1.5 wt % C
18 alkyl and 7.0 wt % C
18/C
19 unsaturated.
[0017] Examples of suitable tertiary amines are tri hexyl amine, tri octyl amine and those
containing alkyl groups with at least 10 carbon atoms, for instance, hexyl di-decyl
amine, tri decyl amine and tri hexadecyl amine.
[0018] Examples of suitable quaternary ammonium halides are tri-octyl-methyl ammonium chloride,
and those containing alkyl groups with at least 10 carbon atoms, for instance tri-dodcyl-methyl
ammonium chloride, tri-tetradecyl, dodecyl ammonium chloride and hexadecyl, dimethyl,
phenyl amine.
[0019] The polymer salts of this invention usually have a number average molecular weight
of 1,000 to 500,000, for example 10,000 to 100,000.
[0020] Particularly suitable examples of amino group-containing polymers for use in the
present invention are:
(1) A copolymer of 50.0 mole % vinyl acetate, 45.0 mole % di C12/C14 alkyl (1:1) fumarate and 5 mole % maleic anhydride reacted with 5 mole % trioctylamine
to produce the half amide, half amine salt of the carboxylic acid groups derived from
the maleic anhydride units of the copolymer.
(2) A copolymer as (1) above but formed by the reaction of 5 mole % of trioctyl-methyl
ammonium chloride and 5 mole % of sodium hydroxide in the minimum amount of water
instead of trioctylamine. This results in the quaternary ammonium salt of the polymer.
(3) A copolymer of di-tetradecyl fumarate, vinyl acetate and maleic anhydride, (the
mole ratio of acetate:fumarate:anhydride being approximately 50:45:5) reacted with
a mixture of dodecylamine and tetradecylamine.
(4) Copolymers as (1) to (3) above where the copolymer is based on equimolar proportions
of alkyl fumarate and vinyl acetate but where the amount of maleic anhydride is 10
mole % based on the total weight of the fumarate and vinyl acetate.
[0021] Improved results are often achieved when the fuel compositions of this invention
incorporate other additives known for improving the cold flow properties of distillate
fuels generally. Examples of these other additives are the polyoxyalkylene esters,
ethers, ester/ethers, amide/esters and mixtures thereof, particularly those containing
at least one, preferably at least two C
10 to C
30 linear saturated alkyl groups of a polyoxyalkylene glycol of molecular weight 100
to 5,000 preferably 200 to 5,000, the alkyl group in said polyoxyalkylene glycol containing
from 1 to 4 carbon atoms. EP-A-0,061,895 describe some of these additives.
[0022] The preferred esters, ethers or ester/ethers may be structurally depicted by the
formula:
R
5-O-(A)-O-R
6
where R
5 and R
6 are the same or different and may be:
(i) n-alkyl-
(ii)

(iii)

(iv)

the alkyl group being linear and saturated and containing 10 to 30 carbon atoms,
and A represents the polyoxyalkylene segement of the glycol in which the alkylene
group has 1 to 4 carbon atoms, such as polyoxymethylene, polyoxyethylene or polyoxytrimethylene
moiety which is substantially linear; some degree of branching with lower alkyl side
chains (such as in polyoxypropylene glycol) may be tolerated but it is preferred the
glycol should be substantially linear.
[0023] Suitable glycols generally are the substantially linear polyethylene glycols (PEG)
and polypropylene glycols (PPG) having a molecular weight of about 100 to 5,000, preferably
about 200 to 2,000. Esters are preferred and fatty acids containing from 10-30 carbon
atoms are useful for reacting with the glycols to form the ester additives and it
is preferred to use a C
18-C
24 fatty acid, especially behenic acids. The esters may also be prepared by esterifying
polyethoxylated fatty acids or polyethoxylated alcohols. A particularly preferred
additive of this type is polyethylene glycol dibehenate, the glycol portion having
a molecular weight of about 600 and is often abbreviated as PEG 600 dibehenate. Similar
polyethylene glycol dibehenates where the glycol portion has molecular weights of
about 200 and 400 are often abbreviated as PEG 200 and PEG 400 respectively.
[0024] Other suitable additives for fuel composition of this invention are ethylene unsaturated
ester copolymer flow improvers. The unsaturated monomers which may be copolymerised
with ethylene include unsaturated mono and diesters of the general formula:

wherein R
8 is hydrogen or methyl, R
7 is a -OOCR
10 group wherein R
10 is hydrogen or a C
1 to C
28, more usually C
1 to C
17. and preferably a C
1 to C
8, straight or branched chain alkyl group; or R
7 is a -COOR
10 group wherein R
10 is as previously defined but is not hydrogen and R
9 is hydrogen or -COOR
10 as previously defined. The monomer, where R
7 and R
9 are hydrogen and R
8 is -OOCR
10, includes vinyl alcohol esters of C
1 to C
29, more usually C
1 to C
18, monocarboxylic acid, and preferably C
2 to C
29, more usually C
2 to C
18, monocarboxylic acid, and preferably C
2 to C
5 monocarboxylicacid. Examples of vinyl esters which may be copolmerised with ethylene
include vinyl acetate, vinyl propionate and vinyl butyrate or isobutyrate, vinyl acetate
being preferred. It is preferred that the copolymers contain from 20 to 40 wt % of
the vinyl ester, more preferably from 25 to 35 wt % vinyl ester. They may also be
mixtures of two copolymers such as those described in US-A-3,961,916. It is preferred
that these copolymers have a number average molecular weight as measured by vapor
phase osmometry of 1,000 to 6,000, preferably 1,000 to 3,000.
[0025] Other suitable additives for fuel compositions of the present invention are polar
compounds, either ionic or non-ionic, which have the capability in fuels of acting
as wax crystal growth inhibitors. Polar nitrogen containing compounds have been found
to be especially effective when used in combination with the glycol esters, ethers
or ester/ethers. These polar compounds are generally amine salts and/or amides formed
by reaction of at least one molar proportion of hydrocarbyl substituted amines with
a molar proportion of hydrocarbyl acid having 1 to 4 carboxylic acid groups or their
anhydrides; ester/amides may also be used containing 30 to 300, preferably 50 to 150
total carbon atoms. These nitrogen compounds are described in US-A-4,211,534. Suitable
amines are usually long chain C
12-C
40 primary, secondary, tertiary or quaternary amines or mixtures thereof but shorter
chain amines may be used provided the resulting nitrogen compound is oil soluble and
therefore normally containing about 30 to 300 total carbon atoms. The nitrogen compound
preferably contains at least one straight chain C
8-C
40, preferably C
14 to C
24 alkyl segment.
[0026] Suitable amines include primary, secondary, tertiary and quaternary, but preferably
are secondary. Tertiary and quaternary amines can only form amine salts. Examples
of amines include tetradecyl amine, cocoamine, hydrogenated tallow amine and the like.
Examples of secondary amines include dioctadecyl amine, methyl-behenyl amine and the
like. Amine mixtures are also suitable and many amines derived from natural materials
are mixtures. The preferred amine is a secondary hydrogenated tallow amine of the
formula HNR
1R
2 wherein R
1 and R
2 are alkyl groups derived from hydrogenated tallow fat composed of approximately 4%
C
14, 31% C
16, 59% C
18.
[0027] Examples of suitable carboxylic acids for preparing these nitrogen compounds (and
their anhydrides) include cyclohexane, 1,2 dicarboxylic acid, cyclopentane 1,2 dicarboxylic
acid, naphthalene dicarboxylic acid and the like. Generally, these acids will have
about 5-13 carbon atoms in the cyclic moiety. Preferred acids are benzene dicarboxylic
acid such as phthalic acid, tere-phthalic acid, and iso-phthalic acid. Phthalic acid
or its anhydride is particularly preferred. The particularly preferred compound is
the amide-amine salt formed by reacting 1 molar portion of phthalic anhydride with
2 molar portions of di-hydrogenated tallow amine. Another preferred compound is the
diamide formed by dehydrating this amide-amine salt.
[0028] The relative proportions of additives used in the mixtures are preferably from 0.05
to 20 parts by weight, more preferably from 0.1 to 5 parts by weight of the amine
salt - or quaternary ammonium salt - containing polymer to 1 part of the other additives,
such as the polyoxyalkylene esters, ether, ester/ether or amide ether.
[0029] The amount of amine salt - or quaternary ammonium salt - containing polymer added
to the liquid hydrocarbon fuel is preferably 0.0001 to 5.0 wt. %, for example, 0.001
to 0.5 wt %, especially 0.01 to 0.05 wt %, (active matter) based on the weight of
hydrocarbon fuel.
[0030] The polymer may conveniently be dissolved in a suitable solvent to form a concentrate
of from 20 to 90, e.g., 30 to 80 weight % of the polymer in the solvent. Suitable
solvents include kerosene, aromatic naphthas, mineral lubricating oils, etc.
EXAMPLE 1
[0031] In this Example a vinyl acetate dialkyl fumarate copolymer AA was compared with two
amine salt-containing copolymers, BB and CC and a quaternary ammonium salt-containing
copolymer DD when added to two distillate fuel oils F1 and F2 having the following
characteristics:
| |
F1 |
F2 |
| D-86 Distillation: |
IBP |
222°C |
238°C |
| |
20% |
275°C |
281°C |
| |
90% |
336°C |
331°C |
| |
FBP |
360°C |
352°C |
| Wax Appearance Point |
-3°C |
-3.5°C |
| Base CFPPT* |
-3°C |
-3°C |
| * Cold Filter Plugging Point Test. |
[0032] Details of the polymers are as follows:
- AA:
- A copolymer of equimolar proportions of vinyl acetate and C12 alkyl/C14 alkyl (1:1) dialkyl fumarate (Comparative).
- BB:
- A terpolymer of 50.0 mol % of vinyl acetate, 45.0 mole % of C12 alkyl/C14 alkyl (1:1) dialkyl fumarate and 5 mole % of maleic anhydride reacted with 5 mole
% of trioctylamine.
- DD:
- A copolymer of 47.5 mole % of vinyl acetate, 47.5 mole % of C12 alkyl/C14 alkyl (1:1) diakyl fumarate and 5 mole % of maleic anhydride reacted with 5 mole
% of trioctyl methyl ammonium chloride and 5 mole % of NaOH in the minimum amount
of water where NaCI separated.
[0033] Each of polymers AA, BB and DD was mixed with half its weight of a 1:1:1 mole mixture
of PEG 200 behenate, PEG 400 dibehenate and PEG 600 behenate and in each case the
blend of polymer and PEG behenates were added to the fuel F1 and fuel F2 at an active
matter concentration of 0.1% (1000 pm) and the results obtained when tested in the
CFPPT were as follows:
| Polymer |
Fuel F1 |
Fuel F2 |
| AA (Comparative) |
-11 |
-10 |
| BB |
-13 |
-12 |
| DD |
-14 |
-13 |
[0034] It can be seen that the polymers BB and DD show superior results to those shown by
polymer AA which does not possess an amino group.
[0035] Details of the CFPPT are as follows:
THE COLD FILTER PLUGGING POINT TEST (CFPPT)
[0036] The cold filter properties of the blend were determined by the Cold Filter Plugging
Point Test (CFPPT). This test is carried out by the procedure described in detail
in "Journal of the Institute of Petroleum", Vol. 52, No. 510, June 1966, pp. 173-185.
In brief, a 40 ml. sample of the oil to be tested is cooled by a bath maintained at
about -34°C. Periodically (at each one degree of Centigrade drop in temperature starting
from 2°C above the cloud point) the cooled oil is tested for its ability to flow through
a fine screen in a time period. This cold property is tested with a device consisting
of a pipette to whose lower end is attached an inverted funnel positioned below the
surface of the oil to be tested. Stretched across the mouth of the funnel is a 350
mesh screen having an area of about 0.45 square inch (2.9 10
-4 m
2). The periodic tests are each initiated by applying a vacuum to the upper end of
the pipette whereby oil is drawn through the screen up into the pipette to a mark
indicating 20 ml. of oil. The test is repeated with each one degree drop in temperature
until the oil fails to fill the pipette within 60 seconds. The results of the test
are quoted as Δ CFPPT (°C) which is the difference between the fail temperature of
the untreated fuel (CFPP
0) and the fuel treated with the flow improver (CFPP
1), i.e.

EXAMPLE 2
[0037] In this Example various amine-salt containing polymers based on alkyl fumarate-vinyl
acetate-maleic anhydride mixed with the polyethylene glycol dibehenate, the glycol
portion having a MW of about 600 (PEG 600 dibehenate) were added to a distillate fuel
oil blend known as F3 having the characteristics given in Table 1.
[0038] The various polymers blended in each case with PEG 600 dibehenate in a weight ratio
of 4 parts of polymer per part of PEG 600 dibehenate were as follows:
| Polymer-Salt |
Details |
| C |
The mono-trioctyl amine salt of di-tetradecyl fumarate-vinyl acetate - 10 mole % maleic
anhydride copolymer. |
| |
| F |
The mono-trioctyl amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole % maleic
anhydride copolymer. |
| |
| G |
The di-trioctyl amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole % maleic
anhydride copolymer. |
PROGRAMMED COOLING TEST (PCT)
[0039] This is a slow cooling test designed to correlate with the pumping of a stored heating
oil. The cold flow properties of the described fuels containing the additives are
determined by the PCT as follows. 300 ml of fuel are cooled linearly at 1°C/hour to
the test temperature and the temperature then held constant. After 2 hours at the
test temperature, approximately 20 ml of the surface layer is removed by suction to
prevent the test being influenced by the abnormally large wax crystals which tend
to form on the oil/air interface during cooling. Wax which has settled in the bottle
is dispersed by gentle stirring, then a CFPPT filter assembly is inserted. The tap
is opened to apply a vacuum of 500 mm of mercury, and closed when 200 ml of fuel have
passed through the filter into the graduated receiver: a PASS is recorded if the 200
ml are collected within ten seconds through a given mesh size or A fail if the flow
rate is too slow indicating that the filter has become blocked.
[0040] The mesh number passed at the test temperature is recorded.
[0041] Determination by the CFPPT were carried out on F3 blends containing polymers C, F
and G all blended with PEG 600 dibehenate in a weight ratio of 4;1 respectively. Copolymer
X which is included for comparison purposes is a copolymer of vinyl acetate and ditetradecyl
fumarate. The results are as follows:
| Polymer Salt |
Δ CFPP |
| |
1500 ppm (active ingredient) |
3000 ppm (active ingredient) |
| C |
1 |
2 |
| F |
0 |
3 |
| G |
0 |
2.5 |
| X |
1.5 |
3.5 |
[0042] The PCT (+2°C) was also carried out on F3 blends containing polymers F, G all blended
with PEG 600 dibehenate in a weight ratio of 4:1 respectively. The results obtained
were as follows:
| Polymer Salt |
PCT Mesh Passed at 2°C |
| |
1500 ppm a.i. |
3000 ppm a.i. |
| F |
40 |
80 |
| G |
30 |
80 |
| X |
80 |
150 |
| No polymer (base fuel oil alone) |
<20 |
[0043] The advantages of the blends containing the polymer over the base fuel oil alone
can be clearly seen.
TABLE 1
| |
Wax Content (%)(a) |
WAT (°C) (b) |
WAP (°C) |
D86 Distillation |
| |
|
|
|
IBP |
D20 |
D50 |
D90 |
FBP |
| F3 |
4.9/9.8(c) |
10.3 |
7.5 |
204 |
262 |
295 |
346 |
362 |
| (a) Wax at 5°C below WAT/10°C below WAT. |
| (b) Corrected for thermal lag. |
| (c) Estimated from component values. |
EXAMPLE 3
[0044] In this Example the polymer salts F, G used in Example 2 were added to F4, a high
boiling point distillate fuel and the CFPP (F4 alone) and the Δ CFPP measured in each
case. The ASTM D86 distillation details of F4 are as follows:
| IBP |
172°C |
| D20 |
228°C |
| D50 |
276°C |
| D90 |
362°C |
| FBP |
389°C |
[0045] The results are given below for each polymer-salt added at 300 ppm and 500 ppm (active
ingredient), i.e. 0.03 wt % and 0.05 wt %, to the base fuel oil, F4 and when compared
with the untreated fuel oil.
| Polymer Salt |
Concentration ppm |
CFPP |
Δ CFPP |
| F |
300 |
+ 1 |
+5 |
1 |
| F |
500 |
-5 |
-5 |
9 |
| G |
300 |
+3 |
+4 |
0 |
| G |
500 |
-6 |
-6 |
10 |
| Base fuel oil alone |
|
+4 |
+3 |
|
[0046] The polymer salts F, G were also blended with a copolymer Y in a mole rato of 1:4
respectively and then added to F4 at concentrations of 300 and 500 ppm (0.03 wt %
and 0.05 wt %). Copolymer Y is a 3:1 weight mixture of an ethylene/vinyl acetate copolymer
containing 36 weight % of vinyl acetate of molecular weight about 2000 and an ethylene/vinyl
acetate copolymer containing 13 weight % vinyl acetate of molecular weight about 3000.
[0047] As before the CFPP (treated fuel oil) and the Δ CFPP were measured in each case.
The results are as follows:
| Polymer Salt |
Concentration |
CFPP |
Δ CFPP |
| |
Y (ppm) |
Polymer Salt (ppm) |
|
|
| F |
240 |
60 |
-15 |
-14 |
18 |
| F |
400 |
100 |
-15 |
-15 |
19 |
| G |
240 |
60 |
-15 |
-13 |
18 |
| G |
400 |
100 |
-14 |
-14 |
18 |
| Base fuel oil alone |
|
|
+4 |
+3 |
|
[0048] It can be seen that in all cases there is a considerable reduction in the flow point
when the polymer salts are added to the base fuel oil.
EXAMPLE 4
[0049] Various polymer salts either alone or in admixture with Polymer Y (See Example 3)
were added to a distillate fuel oil F5 which had the following ASTM D86 distillation
characteristics:
| IBP |
188°C |
| D20 |
236°C |
| D50 |
278°C |
| D90 |
348°C |
| FBP |
376°C |
[0050] The results of the CFPPT and the PCT were as follows:
| Polymer Salt |
Conc. (ppm) |
CFPP |
Δ CFPP |
PCT at -9°C |
| F |
375 |
-4, |
-3 |
3 |
40 |
| F |
625 |
-3, |
-3 |
3 |
60 |
| G |
375 |
-5, |
-4 |
4 |
40 |
| G |
625 |
-6, |
-6 |
6 |
60 |
| Concentration ppm |
CFPP |
Δ CFPP |
PCT at -9°C |
| Y |
Polymer |
|
|
|
|
| 300 |
75 |
F |
-16, |
-14 |
15 |
150 |
| 500 |
125 |
F |
-17, |
-18 |
17 |
200 |
| 300 |
75 |
G |
-16, |
-17 |
16 |
120 |
| 500 |
125 |
G |
-16, |
-13 |
14 |
150 |
EXAMPLE 5
[0051] In this Example polymer salt C (as used in Example 2) was added to a distillate fuel
F6 having the D86 distillation properties:
| IBP |
173°C |
| D20 |
222°C |
| D50 |
297°C |
| D90 |
356°C |
| FBP |
371°C |
[0052] This polymer salt C was also blended in a 1:1 mole ratio with ethylene-vinyl acetate
copolymer mixture (Y) (see Example 3).
[0053] The polymer salt and mixture thereof in a mole ratio of 1:1 with Y were added to
the fuel oil at concentrations of 300 and 600 ppm (active ingredient) (0.03 and 0.06
wt%) and the resultant blends were subjected to the PCT and the CFPPT. The results
are as follows:
| Polymer Salt |
Polymer |
Concentration (ppm) |
PCT (-8°C) |
CFPP |
| C |
|
300 |
<20 |
+3 |
+3 |
| C |
|
600 |
20 |
+3 |
+2 |
| C |
Y |
300 |
40 |
-1 |
-2 |
| C |
Y |
600 |
80 |
-6 |
-6 |
EXAMPLE 6
[0054] In this Example the following polymer salt was added to the distillate fuel oil F6
of Example 5. The polymer salt was blended in a 1:1 mole ratio with the copolymer
mixture Y as used in Example 3.
[0055] The polymer salt blended with copolymer mixture Y was added to the fuel oil at two
different concentrations, i.e. 300 and 600 ppm (0.03 wt % and 0.05 wt %) active ingredient
and submitted to the PCT and CFPPT. The results obtained were as follows:
| Additive + Y (1:1) |
Concentration (ppm) |
PCT (-8°C) |
CFPP |
| F |
300 |
- |
20 |
|
|
| F |
600 |
- |
20 |
+2 |
+ 2 |
| F |
300 |
30 |
40 |
-1 |
-2 |
| F |
600 |
80 |
100 |
-5 |
-8 |
| Base fuel oil alone |
|
20 |
30 |
+3 |
+3 |
[0056] It can be seen that in general adding the polymer salt improves the flow properties
of the base fuel oil.
Description for the following Contracting States : BE, NL, SE
[0057] This invention relates to fuel oil compositions containing a low improver.
[0058] Wax separation in crude oils, middle distillate fuels, heavy and residual fuels and
lubricating oils limits their flow at low temperatures. The usual method of overcoming
these problems is to add wax crystal modifying compounds that cause the wax crystals
to be smaller (nucleators) and/or to be smaller and to grow into more compact shapes
(growth inhibitors).
[0059] Another difficulty is that small wax crystals can stick together and form larger
agglomerates and these agglomerates as well as the individual crystals can block the
filter screens through which the individual crystals would pass and they will settle
more rapidly than do the individual, small crystals.
[0060] We have now found that the wax crystals may be modified so as to improve filterability
and reduce the pour point and the tendency of the wax crystals to agglomerate may
be reduced by the addition of certain amino or quaternary ammonium salts.
[0061] JP Patent Publication No. 56-54038 describes fuel oils containing copolymers of olefins
and maleic anhydride derivatised to amide or amide/amine salt groups, in combination
with certain other additives. JP Patent Application No. 61-211397 describes fuel oils
containing an esteramide or esteramidoamine salt of a specific α-olefin/maleic anhydride
copolymer.
[0062] According to this invention, there is provided use in a fuel oil composition as a
flow improver, alone or in combination with another flow improver, of an additive
comprising a polymer or copolymer containing more than one amino group in the form
of a salt of a primary, secondary or tertiary amine or a quaternary ammonium salt,
said copolymer being derived from an intermediate polymer or copolymer containing
acid or anhydride groups and selected from one or more of the following:
I. a polymer of one or more unsaturated ester also including a free acid group or
from a copolymer of unsaturated ester monomers at least one of which has a free acid
group,
II. a copolymer of an unsaturated carboxylic acid ester with an unsaturated carboxylic
anhydride,
III. a polymer or copolymer obtained by partial hydrolysis of a polymer or copolymer
containing ester groups so as to obtain carboxylic acid or anhydride groups,
IV. a polymer or copolymer obtained by reaction of a polymer as defined in III above
with a carboxylic anhydride,
and reaction with an amino compound selected from primary, secondary, or tertiary
alkyl amines and tetraalkyl ammonium halides,
said polymer or copolymer having at least one hydrogen- and carbon-containing group
where the total number of carbon atoms in said group(s) is at least 10 carbon atoms.
[0063] The liquid hydrocarbon fuel oils can be distillate fuel oils, such as the middle
distillate fuel oils, e.g. a diesel fuel, aviation fuel, kerosene, fuel oil, jet fuel,
heating oil, etc. Generally, suitable distillate fuels are those boiling in the range
of 120°C to 500°C (ASTM D86), preferably those boiling in the range 150°C to 400°C.
A representative heating oil specification calls for a 10 percent distillation point
no higher than about 226°C, a 50 percent point no higher than about 272°C and a 90
percent point of at least 282°C and no higher than about 338°C to 343°C, although
some specifications set the 90 percent point as high as 357°C. Heating oils are preferably
made of a blend of virgin distillate, e.g. gas oil, naphtha, etc. and cracked distillates,
e.g. catalytic cycle stock.
[0064] The polymer containing more than one amino group can be prepared by reacting a polymer
having a plurality of carboxylic acid or anhydride groups with a primary, secondary
or tertiary amine.
[0065] To prepare the quaternary ammonium salts the polymers can be reacted with a tetra-hydrocarbyl
ammonium halide. Alternatively, they may be prepared by reaction of a tertiary amine
with a hydrocarbyl halide and so the polymer from which the desired polymer is derived
should have halide groups and be reacted respectively with a tertiary amine.
[0066] Examples of, and further details of, the different types of polymer ((I to IV) of
this invention which can be further reacted to produce the desired polymer containing
two or more amine salt groups are as follows:
(I) Copolymers of a dialkyl fumarate, maleate, citraconate or itaconate; copolymers
of vinyl acetate with a monoalkyl fumarate, maleate, citraconate or itaconate; copolymers
of an alkyl acrylate or an alkyl methacrylate with a monoalkyl fumarate, maleate,
citraconate or itaconate; and copolymers of a dialkyl fumarate, maleate, citraconate
or itaconate with a monoalkyl fumarate and with vinyl acetate.
Particularly suitable examples of type I polymers are a copolymer of vinyl acetate
and a monoalkyl fumarate and a dialkyl fumarate where the alkyl groups are 1:1 mixtures
of dodecyl and tetra decyl and copolymers of vinyl acetate and either mono dodecyl,
mono tetra decyl or mono hexadecyl fumarate.
(II) These copolymers on reaction with a primary or secondary amine can give half
amide/half amine salts due to reaction with the anhydride group. Specific examples
are copolymers (a) of a dialkyl fumarate, maleate, citraconate or itaconate with maleic
anhydride, or (b) of vinyl esters, e.g. vinyl acetate or vinyl stearate with maleic
anhydride, or (c) of a dialkyl fumarate, maleate, citraconate or itaconate with maleic
anhydride and vinyl acetate.
Particularly suitable examples of Type II polymers are copolymers of didodecyl fumarate,
vinyl acetate and maleic anhydride; di-tetradecyl fumarate, vinyl acetate and maleic
anhydride, dihexadecyl fumarate, vinyl acetate and maleic anhydride; or the equivalent
copolymers where instead of the fumarate the itaconate is used.
(III) The partially hydrolysed polymer is reacted with an amine to produce the desired
polymer containing two or more amine salt groups. Thus, one may partially hydrolyse
polymers of acrylates, methacrylates, alkyl fumarates, alkyl maleates or copolymers
thereof or copolymers thereof with an olefin.
Particularly suitable examples of Type III polymers are partially hydrolysed polymers
of alkyl acrylates or methacrylates, e.g. dodecyl acrylate, tetradecyl acrylate or
hexadecyl acrylate.
In all of the above mentioned types of suitable polymer (I, II and III) the desired
amine salt is obtained by reacting the polymer containing carboxylic acid or anhydride
groups with a primary-, secondary- or tertiary amine to obtain the corresponding amine
salt, (optionally also with a alcohol whence an ester-amine salt is formed). Very
often, for example when reacting polymers containing an anhydride group, the resulting
amino groups will be amine salts and amides. Such polymers can be used, provided that
they contain at least two amine salt groups.
To prepare a quaternary ammonium salt any of the above described polymers (I, II or
III) is reacted with a tetra hydrocarbyl ammonium halide or the polymers are converted
so that they contain halide groups instead of carboxylic acid groups or they are formed
by polymerising with an unsaturated halide, for example vinyl chloride. They would
then be reacted with a tertiary amine so as to form the quaternary ammonium salt.
(IV) Suitable polymers of unsaturated esters are homo polymers of acrylates, methacrylates,
alkyl fumarates or copolymers thereof with an olefin, for example ethylene or a copolymer
of vinyl acetate with an olefin. A specific example is an ethylene-vinyl acetate copolymer.
After partial hydrolysis the polymer is reacted with an acid anhydride, e.g. succinic
or maleic anhydride and the resulting product can be reacted with a p-, s- or t-amine
to obtain the corresponding amine salt, or with a tetrahydrocarbyl ammonium halide
to obtain the corresponding quaternary ammonium salt.
[0067] As stated, said polymer, or copolymer has at least one hydrogen- and carbon-containing
group where the total number of carbon atoms in said group(s) is at least 10 carbon
atoms. Preferably there are 12 to 18 carbon atoms in at least one of said groups.
Any such group which is preferably a straight chain or branched alkyl groups, can
be present either attached directly or through a carboxylate group to the backbone
of the polymer or attached to the nitrogen atom of the amine salt or quaternary ammonium
salt group. The polymers may also contain such groups attached both to the nitrogen
atom and to the backbone or to the carboxylate group. Thus in Type I, II and III polymers
the alkyl groups of the mono- and di-alkyl fumarate, of the alkyl acrylate or of the
alkyl methacrylate from which the polymers are derived can contain at least 10 carbon
atoms. Particularly suitable monomers are therefore di dodecyl fumarate, di tetra
decyl fumarate, di octadecyl fumarate and the corresponding mono alkyl fumarates and
mixtures thereof. Also dodecyl, tetradecyl, hexadecyl and octadecyl acrylates and
methacrylates are particularly suitable. In type III polymers one could use for example
di-decyl, di-dodecyl, di-tetradecyl maleates.
[0068] As an alternative or an addition one can introduce the long chain group into the
polymer by using a long chain p-, s- or t-amine or tetrahydrocarbyl ammonium halide
or mixtures thereof in forming the salt.
[0069] The amines can be represented by the formulae
R
1NH
2,
R
1R
2NH
and
R
1R
2R
3N
and the tetrahydrocarbyl ammonium halide by the formula
R
1R
2R
3R
4NX
wherein R
1, R
2, R
3, and R
4 are hydrocarbyl groups, preferably alkyl groups and wherein at least one of R
1, R
2, R
3 and R
4 preferably contains at least 10 carbon atoms, for instance 12 to 18 carbon atoms,
for example dodecyl, tetradecyl, hexadecyl and octadecyl and wherein X is halogen,
preferably chlorine.
[0070] Suitable polyamines can be represented by the formulae H
2N[RHN]
xH and R
1NH[RNR
1]
xH where R
1 is a hydrocarbyl group, R is a divalent hydrocarbyl group, preferably alkylene or
hydrocarbyl substituted alkylene and x is an integer.
[0071] Examples of suitable primary amines are hexyl amine, octyl amine, and those containing
at least 10 carbon atoms, for instance decyl amine, tetradecyl amine, octadecyl amine,
eicosylamine, the mixed amine RNH2 (Armeen C) where R is 0.5 wt % C
6 alkyl, 8 wt % C
8 alkyl, 7 wt % C
10 alkyl, 50 wt % C
12 alkyl, 18 wt % C
14 alkyl, 8 wt % C
16 alkyl, 1.5 wt % C
18 alkyl and 7.0 wt % C
18/C
19 unsaturated.
[0072] Examples of suitable secondary amines are di-octyl amine, and those containing alkyl
groups with at least 10 carbon atoms, for instance di-decyl amine, di-docyl amine,
di-coco amine (i.e. di mixed C
12 to C
14 alkyl amines), di octadecyl amine, hexadecyl, octadecyl amine, dihydrogenated tallow
amine (Armeen 2HT) (approx. 4 wt % nC
14 alky 1, 30% nC
16 alkyl, 60 wt % C
18 alkyl, the rest unsaturated) n-coco-propyl di amine (C
12/C
14 alkyl-propyl di amine - Duomeen C), n-tallow-propyl diamine (C
16/C
18 alkyl propyl diamine - Duomeen T).
[0073] Examples of suitable tertiary amines are tri hexyl amine, tri octyl amine and those
containing alkyl groups with at least 10 carbon atoms, for instance, hexyl di-decyl
amine, tri decyl amine and tri hexadecyl amine.
[0074] Examples of suitable quaternary ammonium halides are tri-octyl-methyl ammonium chloride,
and those containing alkyl groups with at least 10 carbon atoms, for instance tri-dodcyl-methyl
ammonium chloride, tri-tetradecyl, dodecyl ammonium chloride and hexadecyl, dimethyl,
phenyl amine.
[0075] Examples of suitable polyamines are N-octadecyl propane diamine; N'N' dioctadecyl
propane diamine, N tetradecyl butane diamine and N,N' dihexadecyl hexane diamine.
[0076] The polymer salts of this invention usually have a number average molecular weight
of 1,000 to 500,000, for example 10,000 to 100,000.
[0077] Particularly suitable examples of amino group-containing polymers for use in the
present invention are:
(1) A copolymer of di-tetradecyl fumarate, vinyl acetate and maleic anhydride, (the
mole ratio of acetate:fumarate:anhydride being approximately 50:45:5) reacted with
di C16/C18 n-alkyl amine (C16 alkyl/C18 alkyl being approximately 1:2) to produce the half amide, half amine salt of the
carboxylic acid groups mainly derived from the maleic anhydride units of the copolymer.
(2) A copolymer of 50.0 mole % vinyl acetate, 45.0 mole % di C12/C14 alkyl (1:1) fumarate and 5 mole % maleic anhydride reacted with 5 mole % trioctylamine
to produce the half amide, half amine salt of the carboxylic acid groups derived from
the maleic anhydride units of the copolymer.
(3) A copolymer as (2) above but formed by the reaction of 10 mole % of di-coco (C12 to C14 alkyl) amines instead of trioctylamine.
(4) A copolymer as (2) above but formed by the reaction of 5 mole % of trioctyl-methyl
ammonium chloride and 5 mole % of sodium hydroxide in the minimum amount of water
instead of trioctylamine. This results in the quaternary ammonium salt of the polymer.
(5) A copolymer as (1) above but formed by the reaction of a mixture of dodecylamine
and tetradecylamine instead of the dialkylamine.
(6) A copolymer as (1) above but formed by the reaction of n-coco (C12 to C14 alkyl) propyl diamine instead of the dialkylamine.
(7) Copolymers as (1) to (6) above where the copolymer is based on equimolar proportions
of alkyl fumarate and vinyl acetate but where the amount of maleic anhydride is 10
mole % based on the total weight of the fumarate and vinyl acetate.
[0078] Improved results are often achieved when the fuel compositions of this invention
incorporate other additives known for improving the cold flow properties of distillate
fuels generally. Examples of these other additives are the polyoxyalkylene esters,
ethers, ester/ethers, amide/esters and mixtures thereof, particularly those containing
at least one, preferably at least two C
10 to C
30 linear saturated alkyl groups of a polyoxyalkylene glycol of molecular weight 100
to 5,000 preferably 200 to 5,000, the alkyl group in said polyoxyalkylene glycol containing
from 1 to 4 carbon atoms. EP-A-0,061,895 describe some of these additives.
[0079] The preferred esters, ethers or ester/ethers may be structurally depicted by the
formula:
R
5-O-(A)-O-R
6
where R
5 and R
6 are the same or different and may be:
(i) n-alkyl-
(ii)

(iii)

(iv)

the alkyl group being linear and saturated and containing 10 to 30 carbon atoms,
and A represents the polyoxyalkylene segement of the glycol in which the alkylene
group has 1 to 4 carbon atoms, such as polyoxymethylene, polyoxyethylene or polyoxytrimethylene
moiety which is substantially linear; some degree of branching with lower alkyl side
chains (such as in polyoxypropylene glycol) may be tolerated but it is preferred the
glycol should be substantially linear.
[0080] Suitable glycols generally are the substantially linear polyethylene glycols (PEG)
and polypropylene glycols (PPG) having a molecular weight of about 100 to 5,000, preferably
about 200 to 2,000. Esters are preferred and fatty acids containing from 10-30 carbon
atoms are useful for reacting with the glycols to form the ester additives and it
is preferred to use a C
18-C
24 fatty acid, especially behenic acids. The esters may also be prepared by esterifying
polyethoxylated fatty acids or polyethoxylated alcohols. A particularly preferred
additive of this type is polyethylene glycol dibehenate, the glycol portion having
a molecular weight of about 600 and is often abbreviated as PEG 600 dibehenate. Similar
polyethylene glycol dibehenates where the glycol portion has molecular weights of
about 200 and 400 are often abbreviated as PEG 200 and PEG 400 respectively.
[0081] Other suitable additives for fuel composition of this invention are ethylene unsaturated
ester copolymer flow improvers. The unsaturated monomers which may be copolymerised
with ethylene include unsaturated mono and diesters of the general formula:

wherein R
8 is hydrogen or methyl, R
7 is a -OOCR
10 group wherein R
10 is hydrogen or a C
1 to C
28, more usually C
1 to C
17, and preferably a C
1 to C
8, straight or branched chain alkyl group; or R
7 is a -COOR
10 group wherein R
10 is as previously defined but is not hydrogen and R
9 is hydrogen or -COOR
10 as previously defined. The monomer, where R
7 and R
9 are hydrogen and R
8 is -OOCR
10, includes vinyl alcohol esters of C
1 to C
29, more usually C
1 to C
18, monocarboxylic acid, and preferably C
2 to C
29, more usually C
2 to C
18, monocarboxylic acid, and preferably C
2 to C
5 monocarboxylicacid. Examples of vinyl esters which may be copolmerised with ethylene
include vinyl acetate, vinyl propionate and vinyl butyrate or isobutyrate, vinyl acetate
being preferred. It is preferred that the copolymers contain from 20 to 40 wt % of
the vinyl ester, more preferably from 25 to 35 wt % vinyl ester. They may also be
mixtures of two copolymers such as those described in US-A-3,961,916. It is preferred
that these copolymers have a number average molecular weight as measured by vapor
phase osmometry of 1,000 to 6,000, preferably 1,000 to 3,000.
[0082] Other suitable additives for fuel compositions of the present invention are polar
compounds, either ionic or non-ionic, which have the capability in fuels of acting
as wax crystal growth inhibitors. Polar nitrogen containing compounds have been found
to be especially effective when used in combination with the glycol esters, ethers
or ester/ethers. These polar compounds are generally amine salts and/or amides formed
by reaction of at least one molar proportion of hydrocarbyl substituted amines with
a molar proportion of hydrocarbyl acid having 1 to 4 carboxylic acid groups or their
anhydrides; ester/amides may also be used containing 30 to 300, preferably 50 to 150
total carbon atoms. These nitrogen compounds are described in US-A-4,211,534. Suitable
amines are usually long chain C
12-C
40 primary, secondary, tertiary or quaternary amines or mixtures thereof but shorter
chain amines may be used provided the resulting nitrogen compound is oil soluble and
therefore normally containing about 30 to 300 total carbon atoms. The nitrogen compound
preferably contains at least one straight chain C
8-C
40, preferably C
14 to C
24 alkyl segment.
[0083] Suitable amines include primary, secondary, tertiary and quaternary, but preferably
are secondary. Tertiary and quaternary amines can only form amine salts. Examples
of amines include tetradecyl amine, cocoamine, hydrogenated tallow amine and the like.
Examples of secondary amines include dioctadecyl amine, methyl-behenyl amine and the
like. Amine mixtures are also suitable and many amines derived from natural materials
are mixtures. The preferred amine is a secondary hydrogenated tallow amine of the
formula HNR
1R
2 wherein R
1 and R
2 are alkyl groups derived from hydrogenated tallow fat composed of approximately 4%
C
14, 31% C
16, 59% C
18.
[0084] Examples of suitable carboxylic acids for preparing these nitrogen compounds (and
their anhydrides) include cyclohexane, 1,2 dicarboxylic acid, cyclopentane 1,2 dicarboxylic
acid, naphthalene dicarboxylic acid and the like. Generally, these acids will have
about 5-13 carbon atoms in the cyclic moiety. Preferred acids are benzene dicarboxylic
acid such as phthalic acid, tere-phthalic acid, and iso-phthalic acid. Phthalic acid
or its anhydride is particularly preferred. The particularly preferred compound is
the amide-amine salt formed by reacting 1 molar portion of phthalic anhydride with
2 molar portions of di-hydrogenated tallow amine. Another preferred compound is the
diamide formed by dehydrating this amide-amine salt.
[0085] The relative proportions of additives used in the mixtures are preferably from 0.05
to 20 parts by weight, more preferably from 0.1 to 5 parts by weight of the amine
salt - or quaternary ammonium salt - containing polymer to 1 part of the other additives,
such as the polyoxyalkylene esters, ether, ester/ether or amide ether.
[0086] The amount of amine salt - or quaternary ammonium salt - containing polymer added
to the liquid hydrocarbon fuel is preferably 0.0001 to 5.0 wt. %, for example, 0.001
to 0.5 wt %, especially 0.01 to 0.05 wt %, (active matter) based on the weight of
hydrocarbon fuel.
[0087] The polymer may conveniently be dissolved in a suitable solvent to form a concentrate
of from 20 to 90, e.g., 30 to 80 weight % of the polymer in the solvent. Suitable
solvents include kerosene, aromatic naphthas, mineral lubricating oils, etc.
EXAMPLE 1
[0088] In this Example a vinyl acetate dialkyl fumarate copolymer AA was compared with two
amine salt-containing copolymers, BB and CC and a quaternary ammonium salt-containing
copolymer DD when added to two distillate fuel oils F1 and F2 having the following
characteristics:
| |
F1 |
F2 |
| D-86 Distillation: |
IBP |
222°C |
238°C |
| |
20% |
275°C |
281°C |
| |
90% |
336°C |
331°C |
| |
FBP |
360°C |
352°C |
| Wax Appearance Point |
-3°C |
-3.5°C |
| Base CFPPT* |
-3°C |
-3°C |
| * Cold Filter Plugging Point Test. |
[0089] Details of the polymers are as follows:
- AA:
- A copolymer of equimolar proportions of vinyl acetate and C12 alkyl/C14 alkyl (1:1) dialkyl fumarate (Comparative).
- BB:
- A terpolymer of 50.0 mol % of vinyl acetate, 45.0 mole % of C12 alkyl/C14 alkyl (1:1) dialkyl fumarate and 5 mole % of maleic anhydride reacted with 5 mole
% of trioctylamine.
- CC:
- A terpolymer of 50.0 mole % of vinyl acetate, 45.0 mole % of C12 alkyl/C14 alkyl (1:1) dialkyl fumarate and 5 mole % of maleic anhydride reacted with 10 mole
% of di-coco (C12 to C14) amine.
- DD:
- A copolymer of 47.5 mole % of vinyl acetate, 47.5 mole % of C12 alkyl/C14 alkyl (1:1) dialkyl fumarate and 5 mole % of maleic anhydride reacted with 5 mole
% of trioctyl methyl ammonium
chloride and 5 mole % of NaOH in the minimum amount of water where NaCI separated.
[0090] Each of polymers AA, BB, CC and DD was mixed with half its weight of a 1:1:1 mole
mixture of PEG 200 behenate, PEG 400 dibehenate and PEG 600 behenate and in each case
the blend of polymer and PEG behenates were added to the fuel F1 and fuel F2 at an
active matter concentration of 0.1% (1000 pm) and the results obtained when tested
in the CFPPT were as follows:
| Polymer |
Fuel F1 |
Fuel F2 |
| AA (Comparative) |
-11 |
-10 |
| BB |
-13 |
-12 |
| CC |
-14 |
-12 |
| DD |
-14 |
-13 |
[0091] It can be seen that the polymers BB, CC and DD show superior results to those shown
by polymer AA which does not possess an amino group.
[0092] Details of the CFPPT are as follows:
THE COLD FILTER PLUGGING POINT TEST (CFPPT)
[0093] The cold filter properties of the blend were determined by the Cold Filter Plugging
Point Test (CFPPT). This test is carried out by the procedure described in detail
in "Journal of the Institute of Petroleum", Vol. 52, No. 510, June 1966, pp. 173-185.
In brief, a 40 ml. sample of the oil to be tested is cooled by a bath maintained at
about -34°C. Periodically (at each one degree of Centigrade drop in temperature starting
from 2°C above the cloud point) the cooled oil is tested for its ability to flow through
a fine screen in a time period. This cold property is tested with a device consisting
of a pipette to whose lower end is attached an inverted funnel positioned below the
surface of the oil to be tested. Stretched across the mouth of the funnel is a 350
mesh screen having an area of about 0.45 square inch (2.9 10
-4 m
2). The periodic tests are each initiated by applying a vacuum to the upper end of
the pipette whereby oil is drawn through the screen up into the pipette to a mark
indicating 20 ml. of oil. The test is repeated with each one degree drop in temperature
until the oil fails to fill the pipette within 60 seconds. The results of the test
are quoted as A CFPPT (°C) which is the difference between the fail temperature of
the untreated fuel (CFPP
0) and the fuel treated with the flow improver (CFPP
1), i.e.

EXAMPLE 2
[0094] In this Example various amine-salt containing polymers based on alkyl fumarate-vinyl
acetate-maleic anhydride mixed with the polyethylene glycol dibehenate, the glycol
portion having a MW of about 600 (PEG 600 dibehenate) were added to a distillate fuel
oil blend known as F3 having the characteristics given in Table 1.
[0095] The various polymers blended in each case with PEG 600 dibehenate in a weight ratio
of 4 parts of polymer per part of PEG 600 dibehenate were as follows:
| Polymer-Salt |
Details |
| A |
Half amide, half amine salt of di tetradecyl fumarate - vinyl acetate - 10 mole %
maleic anhydride copolymer, the amine being R2NH where R is as given previously for Armeen C. |
| |
| B |
Half amide, half amine salt of di-tetra decyl fumarate-vinyl acetate - 10 mole % maleic
anhydride, the amine being n-tallow propyl diamine. |
| |
| C |
The mono-trioctyl amine salt of di-tetradecyl fumarate-vinyl acetate - 10 mole % maleic
anhydride copolymer. |
| |
| D |
A copolymer of 50 mole % vinyl acetate, 45 mol % di-tetradecyl fumarate and 5 mole
% maleic anhydride reacted in a mole ratio of 1:1 with R2NH where R = C16/18 alkyl to produce the half amide-half amine salt. |
| |
| E |
The half amide-half amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole %
maleic anhydride, the amine being R2NH where R is as given previously for Armeen C. |
| |
| F |
The mono-trioctyl amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole % maleic
anhydride copolymer. |
| |
| G |
The di-trioctyl amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole % maleic
anhydride copolymer. |
| |
| H |
Half amide, half amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole % maleic
anhydride copolymer, the amine being R2NH where R = C16/C18 alkyl. |
| |
| I |
Half amide, half amine salt of di-tetradecyl fumarate-vinyl acetate - 5 mole % maleic
anhydride copolymer, the amine being R2-NH where R is as given previously for Armeen C. |
[0096] The CFPPT was determined for a fuel oil blend containing polymer A and this blend
was also subjected to the PCT (programmed cooling test), details of which are as follows:
PROGRAMMED COOLING TEST (PCT)
[0097] This is a slow cooling test designed to correlate with the pumping of a stored heating
oil. The cold flow properties of the described fuels containing the additives are
determined by the PCT as follows. 300 ml of fuel are cooled linearly at 1°C/hour to
the test temperature and the temperature then held constant. After 2 hours at the
test temperature, approximately 20 ml of the surface layer is removed by suction to
prevent the test being influenced by the abnormally large wax crystals which tend
to form on the oil/air interface during cooling. Wax which has settled in the bottle
is dispersed by gentle stirring, then a CFPPT filter assembly is inserted. The tap
is opened to apply a vacuum of 500 mm of mercury, and closed when 200 ml of fuel have
passed through the filter into the graduated receiver: a PASS is recorded if the 200
ml are collected within ten seconds through a given mesh size or A fail if the flow
rate is too slow indicating that the filter has become blocked.
[0098] The mesh number passed at the test temperature is recorded.
[0099] The results obtained were as follows:
| |
|
Δ CFPP |
PCT (+2°C) * |
| |
|
1500 |
3000 |
1500 |
3000 |
| Polymer Salt |
PEG 600 dibehenate |
ppm |
ppm |
ppm |
ppm |
| 4 pt by wt |
1 pt by wt |
(active ingredient) |
(active ingredient) |
| A |
|
1 |
4.5 |
40 |
100 |
[0100] Further determination by the CFPPT were carried out on F3 blends containing polymers
B to I all blended with PEG 600 dibehenate in a weight ratio of 4;1 respectively.
Copolymer X which is included for comparison purposes is a copolymer of vinyl acetate
and ditetradecyl fumarate. The results are as follows:
| Polymer Salt |
Δ CFPP |
| |
1500 ppm (active ingredient) |
3000 ppm (active ingredient) |
| B |
1.5 |
2.5 |
| C |
1 |
2 |
| D |
-2* |
5.5 |
| E |
0.5 |
3 |
| F |
0 |
3 |
| G |
0 |
2.5 |
| H |
0.5 |
3.5 |
| I |
0.5 |
3 |
| X |
1.5 |
3.5 |
| * Negative sign indicates an increase in CFPP. |
[0101] The PCT (+2°C) was also carried out on F3 blends containing polymers D, E, F, G,
H, and I, all blended with PEG 600 dibehenate in a weight ratio of 4:1 respectively.
The results obtained were as follows:
| Polymer Salt |
PCT Mesh Passed at 2°C |
| |
1500 ppm a.i. |
3000 ppm a.i. |
| D |
60 |
150 |
| E |
30 |
80 |
| F |
40 |
80 |
| G |
30 |
80 |
| H |
100 |
200 |
| I |
30 |
60 |
| X |
80 |
150 |
| No polymer (base fuel oil alone) |
<20 |
[0102] The advantages of the blends containing the polymer over the base fuel oil alone
can be clearly seen.
TABLE 1
| |
Wax Content (%)(a) |
WAT (°C) (b) |
WAP (°C) |
D86 Distillation |
| |
|
|
|
IBP |
D20 |
D50 |
D90 |
FBP |
| F3 |
4.9/9.8(c) |
10.3 |
7.5 |
204 |
262 |
295 |
346 |
362 |
| (a) Wax at 5°C below WAT/10°C below WAT. |
| (b) Corrected for thermal lag. |
| (c) Estimated from component values. |
EXAMPLE 3
[0103] In this Example the polymer salts D, E, F, G, H and I used in Example 2 were added
to F4, a high boiling point distillate fuel and the CFPP (F4 alone) and the Δ CFPP
measured in each case. The ASTM D86 distillation details of F4 are as follows:
| IBP |
172°C |
| D20 |
228°C |
| D50 |
276°C |
| D90 |
362°C |
| FBP |
389°C |
[0104] The results are given below for each polymer-salt added at 300 ppm and 500 ppm (active
ingredient), i.e. 0.03 wt % and 0.05 wt %, to the base fuel oil, F4 and when compared
with the untreated fuel oil.
| Polymer Salt |
Concentration ppm |
CFPP |
Δ CFPP |
| D |
300 |
-3 |
-3 |
7 |
| D |
500 |
-6 |
-5 |
9 |
| E |
300 |
+3 |
+4 |
0 |
| E |
500 |
-4 |
-5 |
8 |
| F |
300 |
+1 |
+5 |
1 |
| F |
500 |
-5 |
-5 |
9 |
| H |
300 |
-5 |
-2 |
7 |
| H |
500 |
-6 |
-6 |
10 |
| I |
300 |
+1 |
+2 |
2 |
| I |
500 |
-8 |
-5 |
10 |
| G |
300 |
+3 |
+4 |
0 |
| G |
500 |
-6 |
-6 |
10 |
| Base fuel oil alone |
|
+4 |
+3 |
|
[0105] The polymer salts D, E, F, G, H and I were also blended with a copolymer Y in a mole
rato of 1:4 respectively and then added to F4 at concentrations of 300 and 500 ppm
(0.03 wt % and 0.05 wt %). Copolymer Y is a 3:1 weight mixture of an ethylene/vinyl
acetate copolymer containing 36 weight % of vinyl acetate of molecular weight about
2000 and an ethylene/vinyl acetate copolymer containing 13 weight % vinyl acetate
of molecular weight about 3000.
[0106] As before the CFPP (treated fuel oil) and the Δ CFPP were measured in each case.
The results are as follows:
| Polymer Salt |
Concentration |
CFPP |
Δ CFPP |
| |
Y (ppm) |
Polymer Salt (ppm) |
|
|
| D |
240 |
60 |
-14 |
-12 |
17 |
| D |
400 |
100 |
-17 |
-16 |
20 |
| E |
240 |
60 |
-14 |
-13 |
17 |
| E |
400 |
100 |
-15 |
-14 |
18 |
| F |
240 |
60 |
-15 |
-14 |
18 |
| F |
400 |
100 |
-15 |
-15 |
19 |
| H |
240 |
60 |
-15 |
-14 |
18 |
| H |
400 |
100 |
-14 |
-14 |
18 |
| I |
240 |
60 |
-12 |
-13 |
16 |
| I |
400 |
100 |
-16 |
-14 |
19 |
| G |
240 |
60 |
-15 |
-13 |
18 |
| G |
400 |
100 |
-14 |
-14 |
18 |
| Base fuel oil alone |
|
|
+4 |
+3 |
|
[0107] It can be seen that in all cases there is a considerable reduction in the flow point
when the polymer salts are added to the base fuel oil.
EXAMPLE 4
[0108] Various polymer salts either alone or in admixture with Polymer Y (See Example 3)
were added to a distillate fuel oil F5 which had the following ASTM D86 distillation
characteristics:
| IBP |
188°C |
| D20 |
236°C |
| D50 |
278°C |
| D90 |
348°C |
| FBP |
376°C |
[0109] The results of the CFPPT and the PCT were as follows:
| Polymer Salt |
Conc. (ppm) |
CFPP |
Δ CFPP |
PCT at -9°C |
| D |
375 |
-3, |
-3 |
3 |
40 |
| D |
625 |
-4, |
-4 |
4 |
80 |
| E |
375 |
-5, |
-5 |
5 |
40 |
| E |
625 |
-5, |
-4 |
4 |
60 |
| F |
375 |
-4, |
-3 |
3 |
40 |
| F |
625 |
-3, |
-3 |
3 |
60 |
| H |
375 |
-3, |
-3 |
3 |
40 |
| H |
625 |
-4, |
-4 |
4 |
60 |
| I |
375 |
-3, |
-4 |
3 |
40 |
| I |
625 |
-5, |
-5 |
5 |
60 |
| G |
375 |
-5, |
-4 |
4 |
40 |
| G |
625 |
-6, |
-6 |
6 |
60 |
| Concentration ppm |
CFPP |
Δ CFPP |
PCT at -9°C |
| Y |
Polymer |
|
|
|
|
| 300 |
75 |
D |
-16, |
-18 |
17 |
150 |
| 500 |
125 |
D |
-16, |
-18 |
17 |
200 |
| 300 |
75 |
E |
-14, |
-16 |
15 |
120 |
| 500 |
125 |
E |
-17, |
-16 |
16 |
200 |
| 300 |
75 |
F |
-16, |
-14 |
15 |
150 |
| 500 |
125 |
F |
-17, |
-18 |
17 |
200 |
| 300 |
75 |
H |
-14, |
-15 |
14 |
120 |
| 500 |
125 |
H |
-14, |
-15 |
14 |
200 |
| 300 |
75 |
I |
-17, |
-14 |
15 |
150 |
| 500 |
125 |
I |
-16, |
-19 |
17 |
200 |
| 300 |
75 |
G |
-16, |
-17 |
16 |
120 |
| 500 |
125 |
G |
-16, |
-13 |
14 |
150 |
EXAMPLE 5
[0110] In this Example polymer salt C (as used in Example 2) and another polymer salt J
was added to a distillate fuel F6 having the D86 distillation properties:
| IBP |
173°C |
| D20 |
222°C |
| D50 |
297°C |
| D90 |
356°C |
| FBP |
371°C |
[0111] Polymer salt J is the half amide, half amine salt of the copolymer of di-tetradecyl
fumarate-vinyl acetate - 10 mole % maleic anhydride, the amine being R
2NH where R is C
16/C
18 alkyl.
[0112] These polymer salts C and J were also blended in a 1:1 mole ratio with ethylene-vinyl
acetate copolymer mixture (Y) (see Example 3).
[0113] The polymer salts and mixtures thereof in a mole ratio of 1:1 with Y were added to
the fuel oil at concentrations of 300 and 600 ppm (active ingredient) (0.03 and 0.06
wt%) and the resultant blends were subjected to the PCT and the CFPPT. The results
are as follows:
| Polymer Salt |
Polymer |
Concentration (ppm) |
PCT (-8°C) |
CFPP |
| J |
|
300 |
40 |
+3 |
+3 |
| J |
|
600 |
80 |
+2 |
+3 |
| J |
Y |
300 |
40 |
-5 |
-8 |
| J |
Y |
600 |
80 |
-9 |
-8 |
| C |
|
300 |
<20 |
+3 |
+3 |
| C |
|
600 |
20 |
+3 |
+2 |
| C |
Y |
300 |
40 |
-1 |
-2 |
| C |
Y |
600 |
80 |
-6 |
-6 |
EXAMPLE 6
[0114] In this Example polymer salts A and B (as used in Example 2) and J (as used in Example
5) were added to the distillate fuel oil F6 of Example 5. In addition the following
polymer salts were also added to this fuel oil. Each polymer salt was blended in a
1:1 mole ratio with the copolymer mixture Y as used in Example 3.
| Polymer Salt |
|
| K |
Half amide, half amine salt of di-tetradecyl fumarate-vinyl acetate - 10 mole % maleic
anhydride copolymer, the amine being RNH2 where R = C16/C18 alkyl. |
| |
| L |
Half amide, half amine salt of di-tetradecyl fumarate-vinyl acetate - 10 mole % maleic
anhydride copolymer, the amine being n-coco-propyl diamine. |
| |
| M |
As L but where R is as given previously for Armeen C. |
[0115] Each polymer salt blended with copolymer mixture Y was added to the fuel oil at two
different concentrations, i.e. 300 and 600 ppm (0.03 wt % and 0.05 wt %) active ingredient
and submitted to the PCT and CFPPT. The results obtained were as follows:
| Additive + Y (1:1) |
Concentration (ppm) |
PCT (-8°C) |
CFPP |
| K |
300 |
- |
20 |
|
|
| K |
600 |
- |
20 |
|
|
| K |
300 |
40 |
60 |
|
|
| K |
600 |
80 |
100 |
|
|
| L |
300 |
- |
20 |
|
|
| L |
600 |
- |
20 |
|
|
| L |
300 |
40 |
60 |
|
|
| L |
600 |
80 |
100 |
|
|
| J |
300 |
40 |
60 |
|
|
| J |
600 |
100 |
120 |
+2 |
+1 |
| J |
300 |
60 |
80 |
|
|
| J |
600 |
80 |
100 |
-7 |
-8 |
| A |
300 |
20 |
30 |
|
|
| A |
600 |
20 |
30 |
+2 |
+1 |
| A |
300 |
40 |
60 |
|
|
| A |
600 |
60 |
80 |
-9 |
-11 |
| B |
300 |
- |
20 |
|
|
| B |
600 |
- |
20 |
+2 |
+1 |
| B |
300 |
40 |
60 |
|
|
| B |
600 |
60 |
80 |
-9 |
-9 |
| F |
300 |
- |
20 |
|
|
| F |
600 |
- |
20 |
+2 |
+2 |
| F |
300 |
30 |
40 |
-1 |
-2 |
| F |
600 |
80 |
100 |
-5 |
-8 |
| M |
300 |
- |
20 |
|
|
| M |
600 |
- |
20 |
+2 |
+1 |
| M |
300 |
30 |
40 |
|
|
| M |
600 |
80 |
100 |
|
|
| Base fuel oil alone |
|
20 |
30 |
+3 |
+3 |
[0116] It can be seen that in general adding the polymer salt improves the flow properties
of the base fuel oil.