[0001] This invention relates to an image forming device such as an LED printer, liquid
crystal printer, laser printer or the like.
[0002] In this field, the printing operation of the printers mentioned above utilizes an
electrophotographic recording system, and therefore, a printing operation giving high
quality printed characters can be quietly carried out at a high speed.
[0003] A direct motor (DC motor) is usually used as a main motor for driving all of the
devices in the printer, including the carrying of the sheets.
[0004] The sheets are usually carried at a constant speed, and in a printing portion comprising
an electrophotographic recording system, the writing of an image on a drum, referred
to as a main scanning operation, is carried out in synchronization with the movement
of the sheet. Accordingly, the DC motor is usually controlled at a constant speed
and the rotational position of the DC motor is detected by a rotary encoder or the
like, to synchronize the movement of the sheet and the writing of an image on a drum.
[0005] In such a system, however, since the DC motor is used as a main motor, and further,
the motor is controlled to a predetermined constant speed for synchronizing the writing
of an image on a drum with the movement of the sheet, the size of the printer per
se is large and the construction of the control circuit is complicated, thus increasing
the production cost thereof.
[0006] Accordingly, it is desirable to provide an image forming device having a small size
and low production cost.
[0007] DE-A-3 516 374 discloses an image forming device according to the preamble of accompanying
claim 1.
[0008] US-A-4 445 128 discloses an image forming device in which a moving image receiving
surface is equipped with a motion encoder, for sensing the motion of the image receiving
surface and creating a digital timing signal representing the same. This signal is
used to synchronize motion of the image receiving surface with transfer of an image
to the image receiving surface.
[0009] According to the present invention, there is provided an image forming device which
comprises:-
an image bearing member;
an image forming means for forming an image on said image bearing member and provided
with a plurality of dot registering devices arranged in one line, a longitudinal direction
thereof being perpendicular to a direction along which said image bearing member moves,
so as to cross a whole width thereof and driven in accordance with a video signal
provided thereto;
a pulse motor for feeding said image bearing member; and
a motor controller for controlling said pulse motor in accordance with a pulse
supplied thereto;
characterised by:-
a counting means for counting a number of pulses required by said pulse motor to
feed said image bearing member a distance corresponding to a lateral width of one
line of said dot registering devices; and
a means for generating a video signal requiring signal to cause a video signal
to be supplied to said image forming means at time intervals corresponding to said
number of pulses counted by said counting means.
[0010] Reference will now be made, by way of example, to the accompanying drawings, in which:-
Fig. 1 is a diagram for use in explaining the basic theory of the present invention;
Fig. 2 is a cross-sectional view showing the inner construction of one example of
the LED printer used in this invention;
Fig. 3 is a diagram of the control system of the LED printer shown in Fig. 2;
Fig. 4 is a diagram of the construction of the controller used in Fig. 3;
Fig. 5 is a diagram of the basic construction of a portion of the control system used
in the present invention;
Fig. 6 is a timing chart explaining the operation of this embodiment;
Fig. 7 is a timing chart explaining the formation of the video signal for a printing
operation;
Fig. 8 is an explanatory drawing of the printing operation of the present invention;
and
Fig. 9 is a diagram explaining the phase magnetizing of the pulse motor.
[0011] As explained above, an image forming device embodying the present invention can constitute
an image printing device used for a copying machine, or a printer used for a computer,
a facsimile, or the like. Accordingly the printing means used in an embodiment of
the present invention is not restricted to a specific printing means and any printing
means, for example, an electrostatic recording system, an electrophotographic recording
system, and a thermal transfer recording system or the like, can be used. Preferably,
however, an electrophotographic recording system is used as the printing system in
this invention.
[0012] The sheet used in this image forming device to be printed thereon may be made of
any material on which images can be printed, for example, a paper or a film. Also,
the sheet may be supplied to the image forming device in the form of a cut sheet or
as a continuous sheet. In the former case, the cut-sheet may be supplied from a suitable
cassette or container having the cut sheets stacked therein, and in the latter case,
may be supplied in the form of a rolled continuous sheet.
[0013] As explained above, in an image forming device embodying the present invention, a
pulse motor is used as a feeding means for an image bearing member such as a recording
paper, photosensitive drum or the like, and a registering device array is used in
which a plurality of registering devices for registering image information in dotted
form respectively therein, are arranged in a line.
[0014] Further, in this image forming device, a print controller, which is connected to
a means for transferring the information to be registered in a coded form, and in
a mixed form of the image information, i.e., dotted pattern information and the coded
information thereto, and which comprises a processor for performing the process of
receiving the coded information and the image information and storing the same in
a memory explained below, after developing them into dotted pattern information, and
an image memory for storing the dotted pattern information, is provided. Moreover
a mechanical controller for generating a horizontal synchronizing signal for the print
controller for generating a horizontal synchronizing signal for the print controller
and for receiving the dotted pattern information corresponding to that of one line
in the image memory, and further, for providing the dotted pattern information to
the registering device array, is provided.
[0015] In an image forming device embodying the present invention, the horizontal synchronizing
signal is output by the print controller at every predetermined step movement of the
pulse motor, to receive the registered information to be provided to the registering
device array.
[0016] Accordingly, in this device, an additional circuit is not required, and thus the
circuit construction thereof is simplified.
[0017] Further, the print controller can be formed regardless of the construction of an
engine controller as a mechanical controller, and accordingly, the print controller
can be handled as the same means as that which outputs the horizontal synchronizing
signal, such as a laser printor.
[0018] In an embodiment of the present invention, the sheet is carried along a sheet carrying
passage by a carrying system 22 which comprises a plurality of sets of sheet feeding
or sheet delivering rollers which are preferably driven by one main motor rotated
intermittently by a fine rotating angle at each rotation. Accordingly, a pulse motor
12 which can rotate in steps under the control of a suitable controller can be used
as the main motor.
[0019] The printing system used in an embodiment of the present invention is not restricted
to a specific printing system, but preferably the printing system of this invention
uses a printing method whereby a printing operation is performed along one horizontal
line in the widthwise direction of a sheet and perpendicular to the vertical direction
corresponding to the direction in which the sheet is moved, and is carried out from
one end of at least one line to the opposite end thereof in one printing operation
movement. Further, the printing operation movement for printing images on the sheet,
as described above, is preferably performed in a short time, and more preferably,
is performed instantly upon receiving a signal to start the printing operation on
at least one line.
[0020] Accordingly, in an embodiment of the present invention, when one printing operation
is finished, i.e. at least one line is printed on the sheet, the sheet is moved slightly
in the sheet moving direction by a stepping movement of the pulse motor 12, under
the control of a print controller, and the printing operation is repeated.
[0021] Namely, in an embodiment of the present invention, as explained above, the print
control means 18 controls the printing operation of the printing means 16 in such
a way that each printing operation thereof is synchronized with the stepping motion
of the pulse motor. The method of this printing system is exemplified in Figure 8,
which shows the images printed along the three horizontal lines 801, 802, and 803
of the sheet 200 intermittently moved in the transverse direction T.
[0022] In Figure 8, when the sheet 200 is moved in the printing means 800 by a stepping
movement of the pulse motor 12, in accordance with a transverse synchronizing signal
S, then the printing means 800 instantly prints the images on the horizontal line
801 from the one end X thereof to the other end Y thereof, as indicated by an arrow.
[0023] When one printing operation is finished, then the next transverse synchronizing signal
S is output, and thus the sheet is moved a predetermined distance to allow the next
printing operation on the line 802 in the same way as described above.
[0024] In a device embodying the present invention, a printing system by which a plurality
of lines are simultaneously printed in one printing operation also can be adopted.
[0025] Moreover, in an embodiment of the present invention, the printing operation can be
performed directly onto a sheet, or can be performed in such a way that images to
be printed on a sheet are first formed on an image bearing member such as a photosensitive
drum or the like and the images carried on the surface of the image carrying means
are then transferred to the sheet by a suitable means.
[0026] With respect to this method, the electrophotographic recording system is preferably
used in this embodiment, but in the embodiments described hereafter, a dot registering
device array, i.e. an LED array system, is preferably used.
[0027] A specific embodiment of this invention will now be explained with reference to the
attached drawings.
[0028] In Fig. 2, the cut sheets 200, for example, a paper or a film or the like, are stacked
on the inner bottom portion of the LED (Light Emitting Diode) printer 100 and contained
in a cassette or the like, and the cut sheets 200 are picked up by a pick-up roller
206, one by one from the top of the stack of sheets in the cassette, and fed into
a cut sheet carrying passage 202 having curved portions to form an S-shaped configuration,
and provided inside of the LED printer 100 for carrying the cut sheets to an outlet
sheet tray 204, i.e., a stacker provided at an upper portion of the LED printer 100.
[0029] The cut sheets picked up by the pick-up roller 206 are carried into the sheet carrying
passage 202 by a feed roller 208. Alternatively, the cut sheets 200 can be inserted
into the sheet carrying passage 202 through a sheet inlet 210 provided on the side
wall of the LED printer 100, as shown on the left hand side of Fig. 2.
[0030] In the sheet carrying passage 202, a roller 212 is provided downstream of the roller
208 and the cut sheet inlet 210, whereby cut sheets picked up from the cassette or
inserted at the cut-sheet inlet 210 can be carried to the lower portion of a photosensitive
drum 214 along the sheet carrying passage 202.
[0031] The photosensitive drum 214 is the main element of the printing means of this embodiment,
and consists of a cylindrical member having a photosensitive film material coated
on the outer surface thereof, and associated devices such as an image writing device,
a developing device, a transfer device, a discharge device, and a precharging device,
arranged in close contact with the surface thereof and encircling the drum 214.
[0032] The surface of the photosensitive drum 214 is discharged by the discharge device
216 after the toner is transferred, and thereafter, is cleaned by the cleaner 218
and again charged by the precharging device 220.
[0033] At this stage, the surface of the drum is given an electrical potential of, for example,
- 600 V, by the precharging device 220.
[0034] Further, after the precharging operation is carried out, an image is formed on the
surface of the drum 214 in such a way that a light emitted from the LED array 400
, in which a plurality of LED's are arranged in a line, provided in a drum writing
unit 222 and arranged in parallel to the axial direction of the drum, is incident
on the surface of the drum 214 to form the latent image thereon, and the latent image
is developed in the developing device 224 to form a toner image.
[0035] The developing device 224 in this embodiment comprises a paddle roller 226, a developing
roller 228, a blade 230, and a flow control plate 232, and the toner is supplied from
a toner supply device 234.
[0036] The toner image thus developed on the photosensitive drum 214 is transferred to a
surface of the cut sheet 200 by the transfer device 236.
[0037] When the light emitted from the LED array 400 is incident on the surface of the photosensitive
drum 214, the electric potential of the point of the surface thereof on which the
LED light is incident is made 0 V, i.e., to a natural characteristic of the photosensitive
material coated on the surface of the drum 214.
[0038] On the other hand, the toner is generally charged at a minus voltage (V) of, for
example, about -500 V, and thus when the drum 214 is rotated and the point having
the electric potential 0 V is in contact with the developing device 224, the toner
is attached to that point to form an image on the drum 214. Further, when the image
formed on the surface of the drum 214 is transferred to the cut sheet 200 by transferring
the toner image to the surface of the cut sheet 200 an electric potential of about
+5 kV as a transfer charge is applied to the surface to the cut sheet 200 to enable
transfer of the toner from the drum 214 to the surface of the cut sheet 200.
[0039] Then the cut sheet 200 to which the toner image has been transferred is carried to
a toner fixing device 242 consisted of a heat roller 238 including a halogen lamp
310 therein and a pressure roller 240.
[0040] After the transferred toner image is fixed on the cut sheet 200 at the toner fixing
device 242, the cut-sheet 200 is carried to the outlet sheet tray 204 through feed
rollers 244 and 246.
[0041] Namely, after the transfer operation is completed, the cut sheet 200 is subjected
to a thermal treatment by the heating roller 238 at a temperature of, for example,
190°C, to fix the toner image on the cut sheet 200.
[0042] In this embodiment, a section 248 containing a controller 308 for controlling the
operation of the devices in this printer is provided on the bottom surface of the
LED printer 100, and further, detectors 250 and 252 for detecting the edges of the
cut sheet 200 carried in the sheet carrying passage 202 is provided upstream of the
roller 212 and roller 246, respectively.
[0043] Further, a sensor 254 for detecting the temperature of the heat roller 238 is provided
on the heat roller 238 and the temperature of the heat roller 238 is controlled by
a signal output from the sensor 254.
[0044] In Fig. 3, the control system of the LED printer of this embodiment is explained,
and as apparent from the Fig. 3, the drive forces required for the operation of the
respective devices are given by a motor 300. Further, each roller 206, 208, and 212
is provided with a clutch 302, 304, and 306, respectively, and these rollers, clutches
and the motor 300 are controlled by the controller 308 contained in the controller
containing section 248. The current flowing to the halogen lamp 310 contained inside
the heat roller 238 is also controlled by the controller 308.
[0045] In this embodiment a display means 312 which shows time at which an exchange of the
toner or the drum unit including the photosensitive drum 214, the developing device
224, the transfer device 236 and the fixing device 242, is also controlled by the
controller 308.
[0046] Next, the control system of the LED array 400 used in this embodiment will be explained.
[0047] As shown in Fig. 4, the LED array 400 is controlled by the controller 308 which consists
of a printer engine control portion 402 and an video data control portion 404.
[0048] The printer engine control portion 402 controls not only the pulse motor 300 but
also a processing member including the precharging unit 220 and the transfer device
236, in a predetermined known sequence.
[0049] Further, a CPU 422 in the video data control portion 404 receives the character code
information and the image information is transferred from a host computer, such as
a personal computer or the like, through an I/O interface 424 and stored in a RAM
425.
[0050] The CPU 422 transduces the character code information into the doted pattern of the
character, utilizing a character generator, and stores this pattern in an image memory
IMM 423 in accordance with a printing image, and simultaneously, stores the image
information in the image memory IMM 423.
[0051] In Fig. 4, a pulse motor 300 is driven by a drive circuit 406 controlled by a motor
controller 408, and further, a control command is output to the motor controller 408
from a CPU 410 and a clock pulse is output to the CPU 410 from a clock oscillator
412.
[0052] The printing data signals, i.e., video signals, are output to the LED array 400 through
the I/O interface 418, a shift register 416 and a data buffer 414, and the printing
data from an I/O interface 420 is stored in the data control portion 404 in the I/O
interface 418.
[0053] The I/O interface 420 outputs the printing video signal, which comprises the dotted
pattern information read out from the image memory IMM 423 corresponding to one line
of the memory, one by one in synchronization with a horizontal synchronizing signal
output from the I/O interface 418 under the control of the CPU 422 and further, outputs
the horizontal synchronizing signal in synchronization with the pulse motor 300.
[0054] Namely, when the CPU 422 has stored the dotted pattern data, for example, the dotted
pattern data corresponding to one page in the image memory IMM, a start command is
output therefrom to the CPU 410 through the I/O interface 420 and 418, and the CPU
410 first clears the counter 502 and then causes only the counter 502 to count up
in synchronization with the clock oscillator 412, to actuate the pulse motor 300.
[0055] Then, when a front end of a sheet arrives at the predetermined area and is detected
by the sensor 250, the CPU 422 stops the count up of the counter 502 just after the
time at which the sheet is attached to the roller 212 and the first horizontal synchronizing
signal i.e., video signal requiring signal, is applied to the CPU 422 through the
I/O interfaces 418 and 420, whereby the CPU 422 outputs the video signals through
the I/O interface 420 and the signals are stored in the shift resistor 416. In this
manner the video signal requiring signal is generated and the video signals to be
printed are transferred from the video data control portion 404 to the LED array 400.
[0056] An outline of the construction of third embodiment is given in Fig. 5. In Fig. 5,
a clock pulse (A) as shown in Fig. 6 is output from the clock oscillator 412, and
this clock pulse (A) as shown in Fig. 6 is output from the clock oscillator 412, and
this clock pulse (A) is counted by counters 500 and 520, respectively, whereby the
counter 500 outputs a pulse (B) at every eight pulses of clock pulse (A) and the counter
502 outputs a pulse (C) at every two pulses of the clock pulse (A), as shown in Fig.
6 (B) and (C) respectively.
[0057] The output signal (B) of the counter 500 is detected by the CPU 410, which outputs
the horizontal synchronizing signal (D) as shown in Fig. 6 (D), and thus the horizontal
synchronizing signal (D) is obtained by the counter 500.
[0058] The output signal (C) is output from the counter 502 to the motor controller 408,
and the motor controller 408 controls the pulse motor 300 by switching the phase magnetization
as shown in a chart (E) of Fig. 6. In this embodiment, the pulse motor 300 is provided
with four magnetic coils A, B, C and D as shown in Fig. 9, and accordingly, the pulse
motor has four phases.
[0059] When the pulse C₁ is output from the counter 502 as shown in (C) of Fig. 6, the coil
A and B are simultaneously energized to be magnetized for the period E₁ , and thus
the axis of the motor M is rotated through a predetermined angle, for example, 90°.
[0060] In Fig. 9, the arrow P indicates the position of the portion of the axis of the motor
existing between the coil A and B when a pulse C₁ is output.
[0061] When the second pulse C₂ is output from the counter 502, the coil B and C are magnetized
for the period E₂ , and thus the axis of the motor M is further rotated by 90°, and
therefore, the arrow P will reach a position between the coils B and C, and when the
third pulse C₃ is output, then the coil C and D are magnetized for the period E₃ ,
and thus the axis of the motor M is further rotated by 90°, and therefore, the arrow
P will reach a position between the coils C and D, and so on.
[0062] The data transfer controller 420 shown in Fig. 4 outputs a print video signal (B),
shown in Fig. 7, in accordance with the horizontal synchronizing signal (A), shown
in Fig. 7, which corresponds to the signal(D) shown in Fig. 6.
[0063] The print video signal contains the data to be printed on the sheet, and this print
data is output to a dot registering device array such as the LED array 400 through
the shift register 416 and the data buffer 414, to cause a predetermined amount of
light to be emitted therefrom, to write the image on the drum 214.
[0064] At that time, as explained above with reference to Fig. 8, the vertical main scanning
synchronizing signal S is output in synchronization with the timing of the horizontal
synchronizing signal, whereby the main transverse scanning of the printing operation
can be synchronized with the stepping movement of the pulse motor 300.
[0065] As explained above, in accordance with this embodiment, since the pulse motor 300
is used for carrying the sheet and the transverse scanning operation for the printing
is synchronized with the stepping movement of the pulse motor 300, the print control
circuit and the motor control circuit can be simplified, to reduce the size and production
cost of the printer.
[0066] Further, as shown in Fig. 6, in this embodiment the horizontal synchronizing signal
having a period D₂ which is four times that of the period D₁ of the output signal
of the counter 502 corresponding to the pitch of the stepping movement of the pulse
motor 300 is obtained. Note, the ratio between the period D₂ and D₁ can be easily
varied to control the dot pitch in the horizontal direction.
[0067] For example, when the periods D₂ and D₁ are set at values corresponding to 1/1200
inch and 1/300 inch, respectively, by providing this circuit with a separate counter
which counts up half periods of the period D₂ , and obtaining the horizontal synchronizing
signal from the output of this counter, the dot pitch in the horizontal printing direction
can be easily altered to 1/600 inch.
[0068] As explained above, according to this invention, since a pulse motor is used for
carrying the sheet and the printing operation can be synchronized with the stepping
movement of the pulse motor, it is possible to minimize the size of the printer and
reduce the production cost thereof.
[0069] In this embodiment, the LED array 800 used as a printing means as shown in Figure
8 consists, for example, of 2560 units of 32 dot LED's arranged in one line perpendicular
to the sheet carrying direction and completely covering the whole width of the sheet.
[0070] As mentioned above, the video data applied to all of the LED units is output from
the data transfer controller 420 in accordance with the horizontal synchronizing signal,
and is stored in the shift register 416 through the I/O interface 418 under the control
of the CPU 410.
[0071] After all the video data has been shifted into the shift register, the data is latched
in a data buffer 414 by a latching signal (C) in Figure 7 generated after the video
signal has been shifted, and thereafter, the video data signals are instantly input
to each LED unit, respectively, to cause a light to be emitted therefrom to form the
latent image corresponding to one line of print on the surface of the photosensitive
drum.
[0072] Also, in this embodiment, the input of the video data signals to each LED unit can
be performed in several steps by dividing the LED array into several groups, for example,
four groups L₁ to L₄, and the input of the video data signal to each LED unit carried
out separately to each group, one by one, by trigger signals STR₁ to STR₄. Note, this
input must be completed in the period of the horizontal synchronizing signal D₂.
1. Eine Bilderzeugungsanordnung mit:-
einem Bildtrageglied (200, 214);
einem Bilderzeugungsmittel (16), zum Erzeugen eines Bildes auf dem genannten Bildtrageglied,
das mit einer Vielzahl von Punktregistrierungsanordnungen (400, 800) versehen ist,
die in einer Zeile angeordnet sind, wobei eine Längsrichtung von ihr zu einer Richtung
senkrecht ist, längs derer sich das genannte Bildtrageglied bewegt, um eine gesamte
Breite von ihm zu überqueren, und das gemäß einem ihm zugeführten Videosignal angetrieben
wird;
einem Impulsmotor (300) zum Vorantreiben des genannten Bildtragegliedes; und
einem Motorcontroller (408) zum Steuern des genannten Impulsmotors gemäß einem
ihm zugeführten Impuls;
gekennzeichnet durch:-
ein Zählmittel (502) zum Zählen einer Anzahl von Impulsen, die für den genannten
Impulsmotor (300) erforderlich sind, um das genannte Bildtrageglied (200, 214) über
eine Distanz voranzutreiben, die einer seitlichen Breite einer Zeile der genannten
Punktregistrierungsanordnungen (400, 800) entspricht; und
ein Mittel (410, 500) zum Erzeugen eines Videosignalanforderungssignals (D), um
zu veranlassen, daß dem genannten Bilderzeugungsmittel (16) ein Videosignal in Zeitintervallen
zugeführt wird, die der genannten Anzahl von Impulsen entsprechen, die durch das genannte
Zählmittel gezählt wurden.
2. Eine Bilderzeugungsanordnung nach Anspruch 1, bei der das genannte Zählmittel einen
Zähler (502) zum Zählen von Impulsen umfaßt, die dem genannten Motorcontroller (408)
zugeführt wurden.
3. Eine Bilderzeugungsanordnung nach Anspruch 1 oder 2, die ferner ein Lesemittel (416)
umfaßt, zum Lesen von Videosignalinformationen, die der genannten einen Zeile entsprechen,
aus einem Speicher (423), in dem die genannten Videosignalinformationen gespeichert
sind, jedes Mal, wenn ihm das genannte Videosignalanforderungssignal (D) eingegeben
wird.
4. Eine Bilderzeugungsanordnung nach Anspruch 1, 2 oder 3, bei der das genannte Bildtrageglied
ein endloses fotoempfindliches Glied (214) umfaßt und das genannte Bilderzeugungsmittel
(16) eine Vorladeanordnung (220), eine Entwicklungseinheit (224) und einen Reiniger
(218) umfaßt, die mit dem genannten fotoempfindlichen Glied jeweils operativ gekuppelt
sind.
5. Eine Bilderzeugungsanordnung nach Anspruch 1, 2 oder 3, bei der das genannte Bildtrageglied
(200) ein Einzelblatt umfaßt und das genannte Bilderzeugungsmittel (16) eine elektrofotografische
Aufzeichnungsanordnung umfaßt, die ein endloses fotoempfindliches Glied (214), eine
Vorladeanordnung (220), eine Entwicklungseinheit (224), einen Reiniger (218) und eine
Fixieranordnung (242) enthält, die mit dem genannten fotoempfindlichen Glied (214)
jeweils operativ gekuppelt sind.
6. Eine Bilderzeugungsvorrichtung nach Anspruch 4 oder 5, bei der die genannten Punktregistrierungsanordnungen
(400, 800) Leuchtdioden umfassen.