BACKGROUND OF THE INVENTION
[0001] This invention relates to a method for preparing a color filter, more particularly
to a method for preparing a color filter which can control variance which may occur
in fine lines of the color filter layer having picture elements even in the case
of, for example, preparing a color filter of large area, and also can give a color
filter of good image quality by realizing excellent heat resistance, flatness and
color purity, etc.
[0002] A color filter comprising a color filter layer having picture elements of at least
two colors on a transparent substrate has been used widely for liquid crystal color
display device, color camera tube, color solid image pickup element, etc.
[0003] In preparation of a color filter, there has been widely used under the present situation
the method in which a color filter is formed on a light-transmissive substrate by
employment of the so-called dyeing method.
[0004] However, in the liquid color display device comprising the color filter obtained
according to the preparation method under the present situation, there is the problem
that the image quality is not necessarily satisfactory.
[0005] Besides, these problems are more serious in a color filter of large area.
[0006] More specifically, in order to obtain a color filter having good image quality without
color slippage, color irregularity, image irregularity, etc. according to the dyeing
method, the color filter layer having picture elements must be formed on a light-transmissive
substrate by effecting uniform exposure to form fine lines of the color filter layer
(width about 10 to 20 µm) for respective colors accurately in mosaic shape or stripe
shape, but since in the case of a color filter of large area (for example, 300 mm
x 150 mm or larger), unevenness of exposure is liable to occur within the plane, it
is difficult to realize uniform exposure dosage, whereby fluctuation in width of
fine lines of the color filter layer occurs to cause such problems as color slippage,
color irregularity, image slippage, etc.
[0007] Also, when a color filter of large area is prepared according to the dyeing method
under the present situation defects are liable to,occur in the picture element (for
example, pinhole, deficiency, so-called horn, etc.), whereby there is also the problem
that the production efficiency (so-called yield) of the color filter is low.
[0008] As the method for preparing a color filter, there is the nonincorporated-coupler
type color developing method by use of color silver salt photographic material.
[0009] In the method for preparing a multi-color optical filter utilizing the nonincorporated-coupler
type developing method, as described in Japanese Provisional Patent Publication No.
6342/1980, on a photographic material having a light-sensitive silver halide emulsion
layer provided on a support, pattern exposure of a first color is effected on the
above emulsion layer, then a pattern is formed comprising the dye of the first color
and silver is formed according to the nonincorporated-coupler type color developing,
subsequently pattern exposure of a second color is effected on the unexposed portion
containing silver halide, and then a pattern comprising the dye of the second color
and silver is formed according to the nonincorporated-coupler type color developing,
and further a similar step to form a pattern comprising the dye of a third color
et seq required is repeated, thereby forming a pattern of at least two colors, followed
by the desilverization processing after the final color developing processing.
[0010] In the above nonincorporated-coupler type color developing method, the present inventors
have proposed a method for preparing a color filter according to a combination of
a dye having silver dye bleach action and a color forming dye from a coupler by performing
silver dye bleach processing, but since the processing steps are entirely different
in the silver dye bleach method and external color developing processing method, when
the preparation method which performs the external developing processing step is employed
after the silver dye bleach processing step, there has been involved the problem that
the dye density based on the nonincorporated-coupler type developing processing can
not be sufficiently obtained.
[0011] The present inventors have further conducted studies to imporve heat resistance and
light resistance.
[0012] The present invention has been accomplished on the basis of the state of the art
as described above.
SUMMARY OF THE INVENTION
[0013] An object of the present invention is to provide a method for preparing a color filter
which is free from variance in width of fine lines of the color filter layer even
in the case of preparing a color filter of large area, and also which can obtain a
color filter capable of realizing good image quality free from color irregularity,
color slippage, image irregularity, etc. by realizing excellent heat resistance, flatness
and color purity, etc. with good efficiency.
[0014] Another object of the present invention is to provide a method for preparing a color
filter excellent in production efficiency which can prepare easily and stably a color
filter which has excellent color reproducibility based on good spectral characteristics
and can be used suitably particularly for color display or color photographing tube,
etc., and also can control the reaction and set the reaction conditions easily.
[0015] In order to solve the above task, the present inventors have investigated intensively
and consequently found that, when picture elements of two or more colors in the color
filter layer to be formed on a transparent substrate are formed according to the silver
dye bleaching method and the nonincorporated-coupler type color developing method,
surprisingly, even when a color filter of large area may be prepared, variance occurring
in width of fine lines of the color filter layer can be inhibited, and also a color
filter realizing good image quality excellent in heat resistance, flatness and color
purity, etc. without color slippage, image irregularity, etc. can be obtained with
good efficiency to accomplish the present invention.
[0016] A method for preparing a color filter of the present invention comprises forming
at least two color picture elements of at least two colors by effecting at least two
pattern exposure to a photosensitive emulsion layer formed on a light-transmissive
substrate and then developing said pattern exposed portions, characterized in that
said photosensitive emulsion layer contains a dye having a silver dye bleaching effect,
at least one color picture element of a color is formed by steps of effecting development
of said pattern exposed portions according to the silver dye bleaching method which
performs the processing for forming a photosensitive emulsion layer containing a dye,
the monochromatic developing processing, the silver dye bleaching processing and the
silver bleaching processing in this order, and at least one color picture element
of other colors is formed by the steps of effecting development of said pattern exposed
portions according to the nonincorporated-coupler type color developing method which
employs a developer containing a color forming coupler.
[0017] A color filter of the present invention comprises in a color filter having been formed
at least two color picture elements of at least two colors by effecting at least two
pattern exposure to a photosensitive emulsion layer formed on a light-transmissive
substrate and then developing said pattern exposed portions, characterized in that
said photosensitive emulsion layer contains a dye having a silver dye bleaching effect,
at least one color picture element of a color is formed by steps of effecting development
of said pattern exposed portions according to the silver dye bleaching method which
performs the processing for forming a photosensitive emulsion layer containing a dye,
the monochromatic developing processing, the silver dye bleaching processing and the
silver bleaching processing in this order, and at least one color picture element
of other colors is formed by the steps of effecting development of said pattern exposed
portions according to the nonincorporated-coupler type color developing method which
employs a developer containing a color forming coupler.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
Fig. 1 is a sectional view showing an example of pattern exposure in the preparation
method of the present invention;
Fig. 2 is a sectional view showing an example of the color filter obtained according
to the preparation method of the present invention;
Fig. 3 is a sectional view show ing similarly another example;
Fig. 4 is a sectional illustration showing an example of the liquid crystal color
display by use of a color filter obtained by the preparation method of the present
invention;
Fig. 5 is a front view (as viewed from the coated surface) showing an example of the
color filter obtained by the preparation method of the present invention; and
Fig. 6 is a sectional view of the same.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] As the order of processing in the case of preparing the color filter having picture
elements of the three colors of cyan, magenta and yellow according to the present
invention, it can be practiced in the order of, for example, (1) formation of picture
elements according to the silver dye bleaching method → formation of picture elements
according to the nonincorporated-coupler type color developing method, or alternatively
in the order of (2) formation of picture elements according to the nonincorporated-coupler
type color forming developing method → formation of picture elements according to
the silver dye bleaching method. Further, it can be practiced in the order of (3)
formation of picture elements according to the nonincorporated-coupler type color
developing method → formation of picture elements according to the silver dye bleaching
method → formation of picture elements according to the nonincorporated-coupler type
color developing method.
[0020] More specifically, in the case of the above order (1), picture elements of either
one color of cyan, magenta and yellow are firstly formed according to the silver dye
bleaching method, and thereafter picture elements of the remaining two colors are
formed according to the nonincorporated-coupler type color developing method.
[0021] In the case of the above order (2), picture elements of either two colors of cyan,
magenta and yellow are firstly formed according to the nonincorporated-coupler type
color developing method, and thereafter picture elements of the remaining one color
are formed according to the silver dye bleaching method.
[0022] In the case of the above order (3), picture elements of either one color of cyan,
magenta and yellow are firstly formed according to the nonincorporated-coupler type
color developing method, and thereafter picture elements of either one color of the
remaining two colors are formed according to the silver dye bleaching method and finally
the remaining one color is formed according to the nonincorporated-coupler type color
developing method.
[0023] Irrespectively of whether either order may be employed, in the present invention,
it is preferred to form picture elements of cyan according to the silver dye bleaching
method and picture elements of magenta and yellow according to the nonincorporated-coupler
type color developing method.
[0024] In the following, concerning the preparation method of the present invention, the
formation step of picture elements according to the silver dye bleaching method and
the formation step of picture elements according to the nonincorporated-coupler
type color developing method are to be described separately.
(Formation of picture elements according to the silver dye bleaching method)
[0025] One important point in the method of the present invention is to form at least one
color of picture element of the picture elements of two or more colors in the color
filter layer to be formed on a light-transmissive substrate by employment of the silver
dye bleaching method.
[0026] Specifically, a picture element is formed by performing the processing for forming
a photosensitive emulsion layer containing a dye (hereinafter sometimes called as
photosensitive emulsion layer (A)), the monochromatic developing processing, the
dye bleaching processing and the silver bleaching processing are practiced in this
order to form picture elements.
Processing for forming photosensitive emulsion layer (A)
[0027] In the method of the present invention, the photosensitive emulsion layer (A) is
formed on a light-transmissive substrate by coating a photosensitive emulsion (hereinafter
sometimes called as photosensitive emulsion (a)) containing a dye.
[0028] The above light-transmissive substrate provided to use may be either transparent
or translucent, provided that it has light transmissivity. Further, since the color
filter may be exposed to high temperature in the vapor deposition step of transparent
electrodes etc., the material of the light-transmissive substrate should preferably
have good heat resistance.
[0029] Examples of the material constituting such light-transmissive substrate may include
polymeric compounds such as polyethylene terephthalate, polybutylene terephthalate,
polystyrene, polycarbonate, polyether sulfone, polyvinyl alcohol and cellulose acetate;
glasses such as soda glass, borosilicate glass, etc.; inorganic substances such as
quartz and sapphire, etc.
[0030] The above light-transmissive substrate can be used in the form of plate, sheet or
film by use of the above material.
[0031] The thickness of the above light-transmissive substrate can be set suitably depending
on the use and the material, but is generally within the range of 0.5 µm to 10 mm.
[0032] Particularly, when a glass is used as the light-transmissive substrate for liquid
crystal display device, the thickness should be preferably within the range of 0.3
to 2 mm.
[0033] The surface of the above light-transmissive substrate forming the above photosensitive
emulsion layer (A) is not particularly limited, provided that it has surface precision
to the same extent as the light-transmissive substrate which has been used in the
prior art for a color filter, but for realizing further higher image quality, the
surface precision of the light-transmissive substrate should be desirably ± 0.1 µm.
[0034] On the surface of the above light-transmissive substrate opposite to the surface
where the above photosensitive emulsion layer (A) is formed, a light-transmissive
backing layer for antihalation may be also provided. In this case, a dye or a pigment
contained in the backing layer should be preferably a non-diffusible dye or pigment.
Specifically, a carbon black dispersion can be suitably used. The carbon black dispersion
may be also one based on either preparation process of the furnace process and the
channel process, and for example, "Diablack" (trade name; manufactured by Mitsubishi
Kasei Corporation), etc. can be suitably used.
[0035] The above non-diffusible dye or pigment is contained in the backing layer under the
state dispersed in hydrophilic colloid, but it must be one which will not be dissolved
out into respective processing solutions even after developing processing. The light
absorption characteristics of the above non-diffusible dye or pigment are different
depending on the spectral absorption characteristics of the silver halide emulsion
to be used in the method of the present invention, but for example, when a silver
halide emulsion not spectrally sensitized with sensitizing dye is used, it should
be preferably one capable of absorbing the light of 500 nm or less. Further, the backing
layer may also contain a UV absorber. As the UV-ray absorber, for example, "UVINULMS-40"
(trade name; manufactured by BASF Co.), "TINUVIN P" (trade name; manufactured by Ciba
Geigy AG) may be employed.
[0036] The above non-diffusible dye or pigment and the UV-ray absorber may be used by dissolving
in a known high boiling organic solvent and a low boiling organic solvent as represented
by methyl acetate, ethyl acetate, propyl acetate, butyl acetate, cyclohexane, tetrahydrofuran,
carbon tetrachloride, chloroform, etc., then mixing the solution with an aqueous
gelatin solution containing a surfactant, subsequently emulsifying the mixture by
means of a dispersing means such as stirrer, homogenizer, colloid mill, flow jet mixer,
ultrasonic homogenizer, etc., and then adding the emulsion into the coating composition
for hydrophilic colloid backing layer.
[0037] The amount of the above non-diffusible dye or pigment used may be preferably 0.1
mg or more, particularly 1 mg or more per 100 cm² of the above light-transmissive
substrate.
[0038] On the surface of the above light-transmissive substrate, the above photosensitive
emulsion layer (A) is formed, and it is preferred to provide a subbing layer for reinforcing
the adhesive force between the above photosensitive emulsion layer (A) and the above
light-transmissive substrate as well as for making the rough surface, if it is, of
the above light-transmissive substrate a smooth surface.
[0039] As the material for forming the subbing layer, there may be included, for example,
gelatin, albumin, casein, cellulose derivatives, starch derivatives, sodium alginate,
polyvinyl alcohol, polyvinyl pyrrolidone, polyacrylic acid (or polyacrylate) copolymer,
polyvinylidene chloride copolymer and polyacrylamide.
[0040] The thickness of the above subbing layer may be preferably thin in view of the spectral
characteristics of the color filter layer, generally 1 µm or less, preferably within
the range of 0.05 to 0.5 µm.
[0041] The above photosensitive emulsion (a) provided for use contains at least a silver
halide, a water-soluble binder and a dye.
[0042] As the above silver halide, for example, silver chloride, silver iodide, silver bromide,
silver chloroiodide, silver chlorobromide, silver iodobromide etc. may be included.
These may be used either singly or as a combination of two or more kinds. Among them,
preferred are silver bromide and silver iodobromide.
[0043] For the above silver halide, it is desired to use one having a small average grain
size, particularly preferably the so-called Lippmann emulsion having an average grain
size of 0.1 µm or less.
[0044] If the average particle size of the above silver halide is large, the sharpness of
the color filter obtained may be sometimes lowered.
[0045] Examples of the above water-soluble binder may include gelatin, albumin, casein,
cellulose derivatives, starch derivatives, sodium alginate, polyvinyl alcohol, polyvinyl
pyrrolidone, polyacrylic acid (or polyacrylate) copolymer, polyacrylamide, etc. These
may be used either singly or as a combination of two or more kinds. Among them, gelatin
is preferred.
[0046] One of the important points in the present invention is that the above dye contains
a dye exhibiting silver dye bleaching action.
[0047] For the above dye, for example, phthalocyanine dyes, azo dyes, etc, can be suitably
used. Among azo dyes, particularly preferred are bisazo dyes.
[0048] Specifically, there can be exemplified the compounds represented by the following
formula (I) with either one of (a) to (k).
(a) in the above formula (I), compounds wherein R¹ is -NO₂, R² is a hydrogen atom,
D and E are -OCH₃ and K is

(b) in the above formula (I), compounds wherein R¹ and R² are -NO₂, D and E are -OCH₃
and K is

(c) in the above formula (I), compounds wherein R¹ is -Cl, R² is a hydrogen atom,
D and E are -OCH₃ and K is

(d) in the above formula (I), compounds wherein R¹ is Cl, R² is a hydrogen atom, D
and E are -OCH₃ and K is

(e) in the above formula (I), compounds wherein R¹ is -Cl, R² and D are hydrogen atoms,
E is -OCH₂CH₂OH and K is

(f) in the above formula (I), compounds wherein R¹ is -SO₂NH₂, R² and D are hydrogen
atoms, E is -OCH₃ and K is

(g) in the above formula (I), compounds wherein R¹ is -SO₂CH₃, R² is a hydrogen atom,
D and E are -OCH₃s and K is

(h) in the above formula (I), compounds wherein R¹ is

R² is a hydrogen atom, D and E are -OCH₃ and K is

(i) in the above formula (I), compounds wherein R¹ is -NO₂, R² and D are hydrogen
atoms, E is -OCH₂CH₂OH and K is

(j) in the above formula (I), compounds wherein R¹ is -COCH₃, R² is a hydrogen atom,
D and E are -OCH₃s and K is

[0049] The above photosensitive emulsion (a) should be preferably one containing the silver
halide, water-soluble binder and dye as described above at a weight ratio of (silver
halide) : (water-soluble binder) of 1 : 0.5 to 1 : 100, a weight ratio of (silver
halide) : (dye) of 1 : 0.1 to 1 : 50 and a weight ratio of (water-soluble binder)
: (dye) of 1 : 0.01 to 1:2.
[0050] The above photosensitive emulsion layer (A) can be formed by coating the above photosensitive
agent on the above light-transmissive substrate by employing the coating method known
in the art such as spinner coating, spray coating, etc.
[0051] The thickness of the above photosensitive emulsion layer (A) thus formed is generally
within the range of 0.3 to 10 µm, preferably 0.5 to 3 µm as dry thickness.
[0052] In the method of the present invention, subsequently, after exposure of the above
photosensitive emulsion layer (A) was effected, monochromatic developing processing
as described in detail below is performed.
[0053] For the exposure method, the methods used for conventional pattern exposure (e.g.
contact exposure, proxymity exposure, step exposure, etc.) can be employed.
[0054] In the method of the present invention, by use of the photosensitive emulsion layer
having the photosensitive emulsion layer as described above in detail, after completion
of the all processing steps according to the nonincorporated-coupler type color developing
method, processing according to the silver dye bleaching method is carried out.
[0055] Next, concerning this preparation method of the present invention, the processing
step according to the nonincorporated-coupler type color developing method and the
processing step according to the silver dye bleaching method are separately described
in this order.
(Processing step according to the nonincorporated-coupler type color developing method)
[0056] One of the important points in the method of the present invention all the colored
portions formed according to the nonincorporated-coupler type color developing method
are previously formed on a light-transmissive substrate before applying the silver
dye bleaching processing.
[0057] Specifically, the above photosensitive emulsion layer can be applied with mask exposure
for formation of picture elements, and then subjected to developing processing with
a developer containing color forming couplers to form colored portions.
Exposure processing
[0058] As the exposure method which can be employed in the method of the present invention,
for example, the methods used for conventional pattern exposure such as contact exposure,
proximity exposure, step exposure, etc. may be included.
[0059] Pattern exposure may be practiced by arranging a photomask 14 on a photosensitive
emulsion layer 13 having a photosensitive emulsion layer 12 containing the above
dye exhibiting silver dye bleaching action laminated on a light-transmissive substrate
11 as shown in Fig. 1, an irradiating light from above the photomask 14. By this operation,
the portion to be exposed 16 of the photosensitive emulsion layer corresponding to
the opening 15 provided in the photomask 14 can be selectively exposed. The size
of the portion to be exposed 16, namely the size of the opening 15 can be suitably
set depending on the use of the color filter. However, if the width of the opening
15 is narrower than the wavelength of the light source used for exposure, no effective
exposure can be done and therefore the width of the opening 15 is made wider than
the wavelength. Since a silver halide has effective sensitivity to the light within
the range of 340 to 420 nm, the width of the opening 15 is generally 340 nm or more,
and further in view of the use as the color filter, it should be preferably made 1
µm or more. In the case of a color filter for liquid crystal display, for effective
color reproduction by addition color mixing of the respective colored portions of
red, blue and green, it is desired that the width of the opening 15 should be set
at 1000 µm or less (particularly desirably 500 µm or less).
[0060] As other conditions such as exposure time and light source, etc., conventional conditions
can be followed.
(Processing step according to the silver dye bleaching method)
[0061] The processing steps according to the silver dye bleaching method perform at least
monochromatic developing processing, dye bleaching processing and silver bleaching
processing in this order.
[0062] Next, the processing steps according to the silver dye bleaching method are described
and separately about the monochromatic developing processing, the dye bleaching processing
and the silver bleaching processing in this order.
Monochromatic developing processing
[0063] In the method of the present invention, the above photosensitive emulsion layer
subjected to image exposure to the same pattern as the pattern of the desired colored
portion of the patterns of the respective colored portions formed according to the
above nonincorporated-coupler type color developing method is applied with monochromatic
developing processing by use of the monochromatic developer to form a reduced silver
image on the above photosensitive emulsion layer.
[0064] The above monochromatic developer provided for use contains, for example, a developing
agent (hereinafter called as developing agent (D)), a developing aid, a preservative,
a so-called developing antifoggant and an alkali buffering agent, and further a solvent
for the above developing agent (D) and the developing aid as mentioned above, if
necessary.
[0065] Examples of the above developing agent may include hydroquinone, chlorohydroquinone,
catechol, etc.
[0066] Examples of the above developing aid may include pyrazone pyrazone derivatives, Metol,
etc.
[0067] As the above preservative, sulfites, ascorbic acids, etc. may be included.
[0068] Examples of the above developing antifoggant may include bromides, benzotriazole,
etc.
[0069] Examples of the above alkali buffering agent may include carbonates, hydroxides,
phosphates, borates and metaborates, etc.
[0070] Examples of the above so-called antifoggant may include bromides, benzotriazole,
etc.
[0071] Examples of the solvents for the above developing agent (D) and developing aid may
include ethylene glycol, triethanol, diethanol, etc.
[0072] To show an example of the contents of the above respective components in the above
monochromatic developer, there may be employed 1 to 20 g/liter of the above developing
agent (D), 0.05 to 8 g/liter of the above developing aid, 1 to 120 g/liter of the
above preservative, 0.001 to 5 g/liter of the above developing antifoggant, 0.1 to
50 g/liter of the above alkali buffering agent, and further when the solvent for the
above developing agent and the above developing aid is to be employed, 1 to 20 ml/liter
of the above solvent.
[0073] The monochromatic developing processing is generally carried out under the conditions
of a temperature of 20 to 60 °C, for 10 to 200 seconds, by dipping the photosensitive
emulsion layer (A) subjected to the above image-exposure in a developing bath housing
the above monochromatic developer.
[0074] By the monochromatic developing processing, a reduced silver image (silver negative
image) is formed in the photosensitive emulsion layer (A) subjected to the above
image exposure.
[0075] In the present invention, after the monochromatic developing processing, water washing
processing is generally practiced before carrying out the dye bleaching processing
described in detail below.
Dye bleaching processing
[0076] In the dye bleaching processing, bleaching of the dye of the above dye contained
in the above photosensitive emulsion layer is effected by use of a dye bleaching
solution.
[0077] More specifically, the dye bleaching processing is a processing in which a positive-image
of the above dye is formed by bleaching the dye at the portion containing more image
silver among the dyes in the above dye contained in the photosensitive emulsion layer
subjected to the above image exposure.
[0078] The above dye bleaching solution provided for use may contain, for example, a bleaching
agent, a compound forming a silver salt or a silver complex and a dye bleaching promoting
catalyst.
[0079] As the above bleaching agent, for example, mineral acids such as hydrochloric acid,
sulfuric acid, nitric acid, etc.; organic acids such as sulfamic acid, succinic acid,
acetic acid, etc. may be included.
[0080] As the compound forming the above silver salts or silver complex, there may be included,
for example, potassium bromide, potassium iodide, urea, thiourea, semicarbazide, thiosemicarbazide,
etc.
[0081] Examples of the above dye bleaching promoting catalyst may include pyrazine, naphthazine,
quinoline, quinoxalines, phenazines, anthraquinones, naphthoquinones, indophenazines,
N-substituted isoaroxazines, furoquinoxalines, thienoquinoxalines, diphenyl derivatives,
triphenylmethane derivatives, lumazins, alloxazines, cinnolines, orthophenylenediamine
derivatives, etc. (see U.S. Patents No. 2,270,118, No. 2,410,025, No. 2,541,884, No.
2,627,461 and No. 2,669,517, U.K. Patents No. 657,374 and No. 711,247, Japanese Patent
Publication No. 22195/1970).
[0082] To show an example of the contents of the above various components in the dye bleaching
solution, there may be employed 1 to 20 g/liter of the above bleaching agent, 0.1
to 20 g/liter of the compound forming the above silver salt or silver complex, and
0.001 to 10 g/liter of the above dye bleaching promoting catalyst.
[0083] In the present invention, dye bleaching processing is practiced generally by dipping
in a dye bleaching solution under the conditions of a temperature of 20 to 60 °C for
10 to 200 seconds.
[0084] By this dye bleaching processing, more bleaching is effected as the amount of image
silver subjected to the above image exposure is more in the photosensitive emulsion
layer to form a positive image of the dye and, the black silver which was not utilized
for bleaching of the dye may sometimes remain as such.
[0085] In the present invention, after the dye bleaching processing, water washing processing
can be generally practiced before carrying out the silver bleaching processing which
is described in detail below.
Silver bleaching processing
[0086] Silver bleaching processing is a processing in which all the black silver remaining
in the photosensitive emulsion layer subjected to image exposure and the above dye
bleaching processing is rehalogenated to be converted to silver chloride.
[0087] For this silver bleaching processing, a silver bleaching solution is used.
[0088] The above silver bleaching solution may be one which has been known in the art, for
example, a bleaching solution containing ferric chelate containing ethylenediamine-tetraacetate
can be preferably used.
[0089] In the present invention, the silver bleaching processing may be generally conducted
under the condition of a temperature of 18 to 60 °C for 5 to 500 seconds.
[0090] When the picture element finally formed in the present invention is according to
the dye bleaching method, after the silver bleaching processing, the respective processings
of water washing → fixing → water washing → stabilizing → drying can be performed
in conventional manners to form a color filter layer having a picture element of
either one color of cyan, magenta and yellow.
[0091] On the other hand, when picture elements of another color are to be formed according
to the nonincorporated-coupler type color developing method after formation of picture
elements according to the silver dye bleaching method, after the above silver bleaching
processing, the nonincor porated-coupler type color developing method as described
below can be practiced after washing and drying.
(Formation of picture element according to the nonincorporated-coupler type color
developing method)
[0092] One of the important points in the method of the present invention is to form the
remaining picture elements of other colors excluding the picture elements of at least
one color formed according to the above silver dye bleaching method of the picture
elements of two or more colors to be formed on a light-transmissive substrate by employment
of the nonincorporated-coupler type color developing method.
[0093] Specifically, after the photosensitive emulsion layer (A) formed by coating on the
light-transmissive substrate is processed by the silver dye bleaching method to form
picture elements mask exposure for picture element formation is applied and developing
processing with a developer containing a color forming coupler can be performed to
form picture elements. Alternatively, before forming picture elements according to
the silver dye bleaching method, picture elements according to the nonincorporated-coupler
type color developing method can be also formed on the photosensitive emulsion layer
(A) by employment of the above method.
[0094] In this nonincorporated-coupler type color developing method, for the exposure method,
there can be employed the method used for conventional pattern exposure similarly
as in exposure in the case of the above silver dye bleaching method (e.g. contact
exposure, proximity exposure, step exposure, etc.).
Developing processing
[0095] The nonincorporated-coupler type color developing method is a method in which developing
is performed by use of a developer, thereby having the dye dyed or precipitated into
the above photosensitive emulsion layer (A).
[0096] The above developer provided for use contains at least a color forming coupler and
a developing agent (hereinafter called as developing agent (d)).
[0097] As the above developing agent (d), the compounds described in "The Theory of Photographic
Process, 3rd Edition, written by C.E.K. Mees and J.T. James, pp. 293 - 298" can be
included, and specific examples thereof may include
(1) 4-amino-3-methyl-N-(2-hydroxyethyl)aniline sulfate
(2) N-ethyl-N-methoxyethyl-3-methyl-p-phenylenediamine/p-toluenesulfonate
(3) 4-amino-3-methyl-N-ethyl-N-(2-methylsulfonamideethyl)aniline sulfate·hydrate
(4) N,N-diethyl-p-phenylenediaminesulfate and
(5) N,N-diethyl-3-methyl-p-phenylenediamine hydrochloride.
[0098] In the above developer, from among the developing agents including the developing
agents shown as examples, one kind of developing agent is selected and used. Selection
of the developing agent is generally done in view of the kind and combination of the
color forming coupler, etc.
[0099] The above developing agent (d) in the developer is generally used so that it may
be contained in an amount within the range of 0.1 to 10 g in 1 liter of the developer.
[0100] Particularly, it is preferred to use the developing agent (d) in an amount within
the range of 0.5 to 7 g in one liter of the developer, further it is particularly
preferred to use the developing agent (d) in an amount within the range of 1 to 5
g.
[0101] By setting the formulation amount of the developing agent (d) within such a range,
the developing time at an ordinary temperature can be made within an adequate range
(for example, within 1 to 10 minutes) regardless of the kind of the color forming
coupler used, whereby workability becomes extremely good. Further, by setting the
amount within this range, color formability tends to become particularly good.
[0102] In the above color developer, two or more kinds of color forming couplers exhibiting
different color formations are contained.
[0103] More specifically, color forming couplers can be classified into magenta color forming
coupler, cyan color forming coupler and yellow color forming coupler depending on
the wavelength for color formation. And, in the nonincorporated-coupler type color
developing method in the present invention, two kinds of these or color forming couplers
exhibiting two kinds of different color formations are used in combination.
[0104] Since the combination of these color forming couplers exhibits the color appearing
in picture elements through detractive color mixing, by combining a magenta color
forming coupler with a cyan color forming coupler, a blue color forming developer
is formed, by combining a yellow color forming coupler with a cyan color forming coupler,
a green color forming developer is formed, and by combining a magenta color forming
coupler with a yellow color forming coupler, a red color forming developer is formed.
And, by combining coupler color forming agents exhibiting three kinds of different
color formations of magenta color forming coupler, cyan color forming coupler and
yellow color forming coupler, a black color forming developer is formed.
[0105] The above color forming coupler is different from the incorprated coupler (ballast
type coupler) used in conventional color photographic process, and is a non-incorporated-coupler
type coupler which is used by being added into a developer and under the state at
least partially dissolved in the developer, and known nonincorporated-coupler type
couplers can be used.
[0106] Of the above color forming couplers, examples of yellow color forming couplers can
include ring-opened ketomethylene compounds (e.g., acylacetanilide such as 2-(p-carboxyphenoxy)-2-pyvaloyl-2′,4′-dichloroacetanilide,
etc.), and further in the present invention, those disclosed in U.S. Patents No.
3,510,306 and No. 3,619,189, Japanese Patent Publications No. 33775/1965 and No. 3664/1969
can be used.
[0107] Examples of magenta color forming couplers can include active methylene compounds
(e.g. hydrazones and cyanoacetanilides such as 1-(2,4,6-trichlorophenyl)-3-(p-nitroanilino)-2-pyrazolino-5-one,
etc.), and further in the present invention, those disclosed in West German OLS 2,016,
587, U.S. Patents No. 3,152,896 and No. 3,615,502, and Japanese Patent Publication
No. 133111/1969 can be used.
[0108] Further, examples of cyan color forming couplers can include phenol compounds (e.g.,
2-acetamido-4,6-dichloro-5-methyl-phenol) or naphthol compounds (e.g., N-(O-acetamidephenoethyl)-2-hydroxy-2-naphthoamide),
and also in the present invention, those disclosed in U.S. Patents No. 3,002,836 and
No. 3,542,552 and U.K. Patent No. 1,062,190 can be used.
[0109] Also, concerning the color forming couplers which can be used in the nonincorporated-coupler
type developing method, in addition to those mentioned above, those described in "The
Theory of Photographic Process 3rd Edi tion, Chapter 17, written by C.E.K. Mees and
J.T. James, pp. 382 - 395" can be also used.
[0110] In the above developer, the total content of the color forming couplers in one liter
of the developer should be preferably set within the range of 0.5 to 20 g. If it is
less than 0.5 g, no sufficient color formation may be sometimes effected, while on
the other hand, if it is used in an amount of more than 20 g, the so-called fog may
be sometimes generated. Particularly, in this special nonincorporated-coupler type
developing method, by making the total content of the color forming couplers in one
liter of the developer within the range of 1 to 10 g, a color filter layer with little
color contamination and good spectral characteristics can be obtained.
[0111] The formation ratio of the color forming couplers exhibiting different color formations
in the developer can be suitably set in view of the color forming characteristics
of the color forming couplers used. For example, when a cyan color forming coupler
is used in combination with a magenta color forming coupler, the weight ratio of the
both is made generally within the range of 1 : 9 to 7 : 3, preferably 1 : 9 to 4 :
6. On the other hand, when a cyan color forming coupler is combined with a yellow
color forming coupler, the weight ratio of the both is made generally with the range
of 1 : 9 to 7 : 3, preferably 1 : 9 to 4 : 6. Further, when a magenta color forming
coupler is combined with a yellow color forming coupler, the weight ratio of the both
is made generally within the range of 9 : 1 to 2 : 8, preferably 8 : 2 to 6 : 4. And,
when the three of a cyan color forming coupler, a magenta color forming coupler and
a yellow color forming coupler are combined, it is preferred to formulate the three
in substantially equal amounts.
[0112] As for the formulation weight ratio of the total amounts of the above color forming
couplers to the above develop ing agent (d) in the developer which can be suitably
used in the nonincorporated-coupler type color forming developing method in the method
of the present invention can be set suitably in view of the kinds and contents of
the above color forming couplers and the developing agent (d), but usually the formulation
weight ratio of the color forming couplers and the above developing agent (d) is made
within the range of 1 : 9 to 9 : 1.
[0113] Further, the above developer may also contain additives which are contained in conventional
nonincorporated-coupler type developers such as preservatives (e.g., sodium sulfite,
diethylhydroxylamine), accelerators (e.g., alkali agents such as sodium hydroxide),
controlling agents (e.g., potassium bromide, potassium iodide), aids (e.g., water
quality controllers such as polyethylene glycol, etc., tone controllers such as citrazinic
acid, imidazole derivatives, etc.) etc
[0114] The above developer can be prepared by dissolving the above components in water.
[0115] The above developer may be controlled to a pH value of 9.0 to 13.0 at ordinary use
temperature (e.g., 10 to 40 °C) with the use of sodium hydroxide, etc. before it is
used.
[0116] In the method of the present invention, formation of the color filter layers of the
picture elements with other colors than one color formed by employment of the above
silver dye bleaching method can be practiced by use of the above developer as described
below.
[0117] First, the above photosensitive emulsion layer (b) is subjected to pattern exposure
in conventional manner (the first exposure).
[0118] After the first pattern exposure is effected, the first developing of the exposed
portion is carried out by use of the developer containing the above color forming
couplers. For example, by carrying out development by use of a developer containing
a cyan color forming coupler and a magenta color forming coupler as the color forming
couplers (blue developer), the exposed portion is developed to blue color. On the
other hand, by use of a developer containing a cyan color forming coupler and a yellow
color forming coupler (green developer), the exposed portion is developed to green
color. Further, by use of a developer containing a magenta color forming coupler and
a yellow color forming coupler (red developer), the exposed portion is developed to
red color. The first exposed portion may be developed with either developer of the
above blue developer, green developer and red developer.
[0119] Also, by use of a developer containing a cyan color forming coupler (cyan developer),
a developer containing a magenta color forming coupler (magenta developer) and a developer
containing a yellow color forming coupler (yellow developer), the exposed portion
is developed to cyan color, magenta color and yellow color, respectively.
[0120] After the first exposed portion is thus developed, the reaction accompanied with
development is generally stopped by dipping the above photosensitive emulsion layer
(b) in a solution containing acetic acid and sodium sulfate, and subsequently the
photosensitive emulsion layer (b) is washed with water and dried, thereby forming
the first colored portion having picture elements of either red color, blue color
and green color.
[0121] Next, by use of a photomask, the unexposed portion adjacent to the above first exposed
portion is subjected to pattern exposure in the same manner as in the first exposure,
and then developed by use of one kind of the developers other than that used in the
first step. Further, via the steps of dipping into a stopping solution, water washing
and drying, etc., if desired, the second exposed portion can be formed.
[0122] After the first and the second colored portions are thus formed, the colored portions
are generally fixed in the step of removing the silver component in the photosensitive
emulsion layer (b) (bleaching step).
[0123] Thus, on the above light-transmissive substrate, there can be prepared a color filter
layer having picture elements of remaining colors excluding picture elements of at
least one color formed by applying the above silver dye bleaching method of red color
(R), blue color (B) and green color (G).
[0124] In this method of the invention, for example, after light-transmissive colored portion
32 comprising red portion (R), blue portion (B) and green portion (G) are formed with
gaps being provided therebetween on a light-transmissive substrate 31 as shown in
Fig. 3, the gaps can be applied with pattern exposure and then subjected to developing
processing with the use of a developer containing a cyan color forming coupler, a
magenta color forming coupler and a yellow color forming coupler, whereby light-transmissive
sections (black stripe) 33 can be also formed at the gaps between the colored portions
32 of red portion (R), blue portion (B) and green portion (G). Also, in that case,
the silver dye bleaching process is conducted after completion of all the nonincorporated-coupler
type developing process.
[0125] Also, in this method of the invention, depending on the use of the color filter,
the color filter layer can be subjected to etching treatment to remove unnecessary
portions of the color filter layer.
[0126] Further, the formation mode of picture elements may be either one of mosaic shape
and stripe shape.
[0127] The color filter thus obtained can be used suitably as the filter for liquid crystal
color display as shown in Fig. 4. More specifically, as shown in Fig. 4, by arranging
the color filter 43 so that the color filter 43 and the liquid crystal 47 controlled
by the electrodes 48a and 48b may be sandwiched between the polarizing plates 46a
and 46b, it can be used as the filter for liquid color display.
[0128] Further, otherwise it can be also suitably used in place of the color filter for
photographing tube which has been used in the prior art.
EXAMPLES
[0129] The present invention is described in detail by referring to Examples.
Example 1
Preparation of silver halide photographic material
[0130] A silver iodobromide emulsion containing 3 mole % of silver iodide was prepared
by adding an aqueous silver nitrate solution and an aqueous solution containing potassium
bromide and potassium iodide at the same time into an aqueous 10 % gelatin solution.
The addition conditions were regulated so that Lippmann's emulsion having an average
grain size of 0.05 µm was obtained. The emulsion was chemically aged with sodium thiosulfate
under the condition of a temperature of 60 °C for 100 minutes. The amount of silver
per one liter of the emulsion was made 31.8 g.
[0131] Subsequently, to one liter of the above emulsion were added 159 cc of an aqueous
2 % solution of a cyan dye (Exemplary compound (g)), 20 cc of an aqueous 2 % Alkanol
XC solution (produced by Du Pont Co.), and further 40 mg and 5 mg of the compounds
H-1 and H-2 as the film hardener per 1 g of gelatin to prepare an emulsion coating
solution.
Compound H-1
[0132]

Compound H-2
[0133] [(CH₂=CHSO₂CH₂)₃CCH₂SO₂CH₂CH₂]₂N-CH₂CH₂SO₃K
[0134] The above emulsion coating solution was applied onto a transparent borosilicate glass
substrate (30 cm x 30 cm) with a thickness of 1.1 mm to a dry film thickness of 2
µm to prepare a light-sensitive silver halide photographic material. The amount of
silver attached was 1.5 g/m², and the cyan dye (Exemplary compound (g)) attached 0.15
g/m².
Preparation of color filter
[0135] The method for preparing a color filter having a mosaic pattern of the three colors
of B (blue), G (green) and R (red) as shown in Fig. 5 is to be described below. The
size of each picture element is 150 µm x 150 µm.
[0136] With a chromium mask for color filter having a square opening with one side of 150
µm being superposed on the above photographic material, the first exposure was effected
by use of a tungsten lamp. Exposure was effected at the position corresponding to
the part B in Fig 5.
[0137] The exposed photographic material was dipped in the following magenta color developing
solution shown below at 23 °C for 3 minutes.

[0138] After A was mixed with B, water was added to make up the total amount to one liter,
and the mixture was adjusted to pH 11.5 (23 °C) with sodium hydroxide.
[0139] Next, the photographic material was dipped in a stopping solution (containing 32
ml of 28 % acetic acid and 45 g of sodium sulfate in one liter) for 30 seconds and
washed with water for 5 minutes, and then bleached with a silver bleaching solution
having the following composition (23 °C, 2 minutes), followed by washing with water
for 2 minutes and drying, to form a magenta dye on the substrate.
| Silver bleaching solution composition |
| Ammonium bromide |
160.0 g |
| Aqueous ammonia (28 %) |
25.0 ml |
| Iron sodium ethylenediaminetetraacetate |
130.0 g |
| Glacial acetic acid |
14.0 ml |
| Water is added to make up the total amount to one liter. |
[0140] Next, on the photographic material after the above processing, another chromium
mask for color filter was arranged so that the exposed portion became the part G in
Fig. 5 and the second exposure was effected.
[0141] The photographic material subjected to the second exposure was dipped in a yellow
color developing solution having the following composition at 23 °C for 3 minutes,
then dipped in the above stopping solution for 30 seconds and then washed with water
for 5 minutes, followed by bleaching, water washing and drying similarly as the first
time to form a yellow dye on the substrate.

[0142] After A was mixed with B, water was added to make up the total amount to one liter,
and the mixture was adjusted to pH 11.5 (23 °C) with sodium hydroxide.
[0143] Next, on the photographic material after the above processing, another chromium
mask for color filter was arranged so that the exposed portion became the part R in
Fig. 5, and the third exposure was effected.
[0144] The photographic material subjected to the third exposure was dipped in a red color
developing solution having the following composition at 23 °C for 3 minutes, followed
by stopping, bleaching, water washing and drying similarly as in the second time to
form magenta and yellow dyes on the substrate.

[0145] After A was mixed with B, water was added to make up the total amount to one liter,
and the mixture was adjusted to pH 11.5 (23 °C) with sodium hydroxide.
[0146] Next, on the photographic material after the above processing, a chromium mask for
color filter was arranged so that the exposed portion became the part R in Fig. 5,
and the fourth exposure was effected.
[0147] The photographic material subjected to the fourth exposure was processed as follows
under the condition of a temperature of 33 °C.
| Monochromatic developing |
1 minute |
| Water washing |
1 minute |
| Dye bleaching |
1 minute |
| Water washing |
1 minute |
| Silver bleaching |
1 minute |
| Water washing |
1 minute |
| Fixing |
1 minute |
| Water washing |
4 minutes |
| Drying |
|
[0148] Here, the baths used for the respective processings have the following compositions.
| <Monochromatic developer composition> |
| Sodium sulfite |
20 g |
| Hydroquinone |
10 g |
| Potassium hydroxide (48 % aqueous solution) |
5 cc |
| Diethylene glycol |
20 cc |
| Dimedone |
0.7 g |
| Sodium carbonate |
20 g |
| Potassium bromide |
9 g |
| Thiadiazole |
0.05 g |
| Water added to |
one liter |
| <Dye bleaching solution composition> |
| 96 % Sulfuric acid |
40 ml |
| Potassium iodide |
15 g |
| 2 3,6-Trimethylquinoxaline |
2 g |
| Water added to |
one liter |
<Silver bleaching solution composition>
[0149] The same composition as the above silver bleaching solution composition was used.
| <Fixing solution composition> |
| Ammonium thiosulfate |
175.0 g |
| Anhydrous sodium sulfite |
8.5 g |
| Sodium metasulfite |
2.3 g |
| Water added to |
one liter |
| (adjusted to pH = 6.0 with acetic acid) |
|
[0150] The color filter thus obtained had square blue portion, green portion and red portion
each with one side of 150 µm formed uniformly on the whole borosilicate glass substrate,
and no color turbidity was recognized in each color.
[0151] When spectral transmittance of each color was measured after the color filter was
placed in an oven and maintained at 180 °C for 6 hours, substantially no change was
recognized in all of the colors. Particularly the transmittance at 650 nm of the
green filter portion, the blue filter portion having the dye formed with a dye developer
was not changed at all, whereby excellent heat resistance was confirmed.
Example 2
[0152] Color filters were prepared in the same manner as in the above Example 1 except for
replacing the cyan dye (Exemplary compound (g)) contained in the light-sensitive silver
halide photographic material with Exemplary compounds (c), (e), (i) in the above
Example 1.
[0153] When the characteristics of the color filters obtained were evaluated in the same
manner in the above Example 1, it was confirmed that they had good characteristics.
Example 3
Preparation of silver halide photographic material
[0154] A silver iodobromide emulsion containing 4 mole % of silver iodide (average grain
size: 0.05 µm, gelatin concentration: 9 % by weight) was prepared by adding an aqueous
silver nitrate solution and an aqueous solution containing potassium bromide and potassium
iodide at the same time into an aqueous solution containing 10 % by weight of gelatin.
The addition conditions were regulated so that Lippman emulsion could be obtained
having an average grain size of 0.05 µm.
[0155] To the silver iodobromide emulsion thus obtained, 28.3 mg of pentahydrate of sodium
thiosulfate per one mole of silver, and the mixture was chemically ripened under
the conditions of a temperature of 59.5 °C for 45 minutes.
[0156] Subsequently, to the above emulsion were added 1-phenyl-5-mercaptotetrazole and
1-carboxyethyl-3,4,5-hydroxybenzene in amounts of 6 x 10⁻³ mole and 3.40 g per mole
of silver, respectively, and also 15.9 g of the compound SC-1 shown below was added
per mole of silver, followed further by addition of H-1 and H-2 used in Example 1
in amounts of 40 mg and 5 mg, respectively per gram of gelatin, to prepare an emulsion
coating solution.
Compound SC-1
[0157]

[0158] The above emulsion coating solution obtained was applied on a transparent borosilicate
glass substrate (30 cm x 30 cm) with a thickness of 1.1 mm to a dry thickness of 3
µm to prepare a photosensitive emulsion layer having a photosensitive emulsion layer.
The amount of silver attached was 1.5 g/m², and the amount of the dye attached 0.24
g/m²
[0159] This photosensitive emulsion layer has also a backing layer on the surface opposite
to that having the above photosensitive emulsion layer in the above borosilicate glass
substrate.
[0160] Formation of the backing layer is described below.
[0161] To an aqueous gelatin solution was added a dispersion of the compound Y-1 shown below,
and also the above compounds H-1 and H-2 were added in amounts of 40 mg and 5 mg,
respectively. Here, the gelatin amounts previously added were adjusted so that the
gelatin in these aqueous gelatin solutions became 5 % by weight. The amount of the
compound shown below added into 100 cc of aqueous gelatin solution was 1.35 % by
weight.
Compound Y-1
[0162]

[0163] Thereafter, the aqueous gelatin solution was coated on the above borosilicate glass
substrate and then dried to form a backing layer. The amount of the above compound
Y-1 attached was 10 mg/dm².
[0164] The above dispersion used was prepared by dissolving 1 g of tricresyl phosphate per
1 g of the compound Y-1 into 4.29 cc of ethyl acetate, then mixing the solution by
adding into an aqueous solution containing 0.83 g of gelatin, 2.63 cc of an aqueous
solution of 5 % by weight of sodium triisopropyl naphthalene sulfonate and 8.4 cc
of water, dispersing by sonication the mixture under the condition of a temperature
of 50 °C and removing ethyl acetate, followed further by addition of water to an amount
of 17.6 cc.
Preparation of color filter
[0165] The method for preparation of a color filter having the mosaic pattern of the three
colors of B (blue), G (green) and R (red) as shown in Fig. 2 is to be described below.
The size of each picture element is 150 µm x 150 µm.
[0166] With a chromium mask for color filter having a square opening with one side of 150
µm being superposed on the above photographic material, the first exposure was effected
by use of a tungsten lamp exposure was effected at the position corresponding to the
part B in Fig. 2.
[0167] The photographic material exposed was dipped in the magenta color developing solution
shown below at 25°C for 3 minutes.
| Magenta color developing solution composition |
| Magenta coupler |
2.0 g |
| 1-(2.4,6-Trichlorophenyl)-3-(p-nitroanilino)-pyrazolin-5-one |
|
| Developing agent |
1.86 g |
| 4-Amino-3-methyl-N-ethyl-N-(2-hydroxyethyl)aniline·sulfate |
|
| Nitrotrimethylenesulfonic acid |
3.00 ml |
| Anhydrous sodium sulfate |
6.66 g |
| 0.1 % Aqueous potassium iodide solution |
11.00 ml |
| Anhydrous sodium bromide |
0.86 g |
| 6-Nitrobenzimidazole |
0.02 g |
| Sodium sulfite |
20.00 g |
| Hexylene glycol |
5.00 ml |
| Polyethylene glycol |
0.60 ml |
| Diethylhydroxylamine |
0.27 ml |
| Hydroquinone monosulfonic acid |
0.10 g |
| Tertiary butylaminoborane |
0.07 g |
| Sodium thiocyanate |
1.00 g |
| Anhydrous sodium carbonate |
16.67 g |
| Anhydrous sodium hydrogen carbonate |
4.00 g |
[0168] In the above magenta color developing solution, sodium hydroxide was added to adjust
the pH value at 27 °C to 12.0.
[0169] Next, the photographic material was dipped in a stopping solution (3 % by weight
aqueous acetic acid solution) for one minute, then washed with water and bleached
by dipping in the silver bleaching solution having the following composition for
one minute, followed by washing with water for one minute and drying, to form a blue
color portion on the substrate (the first processing).
| Silver bleaching solution composition |
| Iron ammonium ethylenediaminetetraacetate |
200.0 g |
| Ammonium bromide |
10.0 g |
| Glacial acetic acid |
10.0 ml |
| The solution was made to one liter with addition of water and adjusted to pH = 6.0
with aqueous ammonia. |
[0170] Next, on the photographic material after the above processing, another chromium
mask for color filter was arranged so that the exposed portion became the part G in
Fig. 2 to effect the second exposure.
[0171] The photographic material subjected to the second exposure was dipped in the yellow
color developing solution having the following composition at 25°C for 3 minutes,
then dipped in the above stopping solution for one minute and washed with water, followed
by bleaching, water washing and drying similarly as in the first time to form a green
portion on the substrate (the second processing).
| Yellow color developing solution composition |
| Yellow coupler |
1.5 g |
| 2-(p-Carboxyphenoxy)-2-pyvaloyl-2′,4′-dichloroacetanilide |
|
| Developing agent |
1.86 g |
| 4-Amino-3-methyl-N-ethyl-N-(2-hydroxyethyl)aniline·sulfate |
|
| Nitrotrimethylenesulfonic acid |
3.00 ml |
| Anhydrous sodium sulfate |
6.66 g |
| 0.1 % Aqueous potassium iodide solution |
11.00 ml |
| Anhydrous sodium bromide |
0.86 g |
| 6-Nitrobenzimidazole |
0.02 g |
| Sodium sulfite |
20.00 g |
| Hexylene glycol |
5.00 ml |
| Polyethylene glycol |
0.60 ml |
| Diethylhydroxylamine |
0.27 ml |
| Hydroquinone monosulfonic acid |
0.10 g |
| Tertiary butylaminoborane |
0.07 g |
| Sodium thiocyanate |
1.00 g |
| Anhydrous sodium carbonate |
16.67 g |
| Anhydrous sodium hydrogen carbonate |
4.00 g |
[0172] To the above yellow color developing solution was added sodium hydroxide to adjust
the pH value at 27 °C to 12.0.
[0173] Next, on the photographic material after the above processing, another chromium
mask for color filter was arranged so that the exposed portion became the part R in
Fig. 2 to effect the third exposure.
[0174] The photographic material subjected to the third exposure was dipped in the red color
developing solution having the following composition at 25 °C for 3 minutes, followed
by stopping, water washing, bleaching, water washing and drying similarly as in the
second time to form a black portion on the substrate (the third processing).
| Red color developing solution composition |
| Magenta coupler |
3.00 g |
| 1-(2,4,6-Trichlorophenyl)-3-(p-nitroanilino)-pyrazolin-5-one |
|
| Yellow coupler |
1.00 g |
| 2-(p-Carboxyphenoxy)-2-pyvaloyl-2′,4′-dichloroacetanilide |
|
| Developing agent |
1.86 g |
| 4-Amino-3-methyl-N-ethyl-N-(2-hydroxyethyl)aniline·sulfate |
|
| Nitrotrimethylenesulfonic acid |
3.00 ml |
| Anhydrous sodium sulfate |
6.66 g |
| 0.1 % Aqueous potassium iodide solution |
11.00 ml |
| Anhydrous sodium bromide |
0.86 g |
| 6-Nitrobenzimidazole |
0.02 g |
| Sodium sulfite |
20.00 g |
| Hexylene glycol |
5.00 ml |
| Polyethylene glycol |
0.60 ml |
| Diethylhydroxylamine |
0.27 ml |
| Hydroquinone monosulfonic acid |
0.10 g |
| Tertiary butylaminoborane |
0.07 g |
| Sodium thiocyanate |
1.00 g |
| Anhydrous sodium carbonate |
16.67 g |
| Anhydrous sodium hydrogen carbonate |
4.00 g |
[0175] To the above red color developing solution was added sodium hydroxide to adjust the
pH value at 27 °C to 12.0.
[0176] Next, on the photosensitive material after the above processing, a chromium mask
for color filter was arranged so that the exposed portion became the part R in Fig.
2 to effect the fourth exposure.
[0177] The photographic material subjected to the fourth exposure was processed as described
below under the condition of a temperature of 33 °C (the fourth processing), whereby
the color filter having the mosaic pattern of the three colors of B (blue), G (green)
and R (red) was obtained.
| Monochromatic developing |
1 minute |
| Stopping |
1 minute |
| Water washing |
1 minute |
| Dye bleaching |
1 minute |
| Water washing |
1 minute |
| Silver bleaching |
1 minute |
| Water washing |
4 minutes |
| Drying |
|
[0178] Here, the baths used for the respective processings had the following compositions.
| <Monochromatic developer composition> |
| Sodium sulfite |
10 g |
| Hydroquinone |
10 g |
| Potassium hydroxide (48 % aqueous solution) |
5 cc |
| Diethylene glycol |
20 cc |
| Dimedone |
0.7 g |
| Sodium carbonate |
20 g |
| Potassium bromide |
2 g |
| Thiadiazole |
0.05 g |
| Water added to |
one |
| liter |
|
| <Dye bleaching solution composition> |
| 96 % Sulfuric acid |
40 cc |
| Potassium iodide |
15 g |
| 2,3,6-Trimethylquinoxaline |
2 g |
| Water added to |
one liter |
[0179] After the fourth processing, the photographic material was dipped in the fixing solution
having the composition shown below of a liquid temperature of 25 °C or lower for one
minute, washed with water for 4 minutes and then dried.
<Silver bleaching solution composition>
[0180] The same silver bleaching solution composition as described above was used.
| <Fixing solution composition> |
| Ammonium thiosulfate |
175.0 g |
| Anhydrous sodium sulfite |
8.5 g |
| Sodium metasulfite |
2.3 g |
| Water added to |
one liter |
| (adjusted to pH = 6.0 with acetic acid) |
|
[0181] For the color filter thus obtained, by use of blue light, green light and red light,
respectively, a density of each color picture element was determined by scanning a
micro-densitometer (opening scanning area: 250 µm²).
[0182] For the measured density of each color picture element portion, the measurement results
when using blue light as the measuring light are shown in Table 1, and the measurement
results when using green light as the measuring light in Table 2.
Table 1
| |
Green light transmissive picture element |
Red light transmissitve picture element |
| Example 3 |
1.80 |
1.60 |
Table 2
| |
Blue light transmissive picture element |
Green light transmissitve picture element |
| Example 3 |
1.00 |
2.00 |
[0183] As is apparent from Table 1 and Table 2, the color filter obtained in Example 3 was
confirmed to be excellent in color forming density.
[0184] According to the method of the present invention, there can be provided an industrially
useful method for preparing a color filter having the following advantages:
(1) Control of the reaction, setting of the conditions of the reaction can be easily
done to give excellent production efficiency; and
(2) Besides, a color filter having excellent color reproducibility based on good
spectral characteristics, which can be used suitably particularly for such uses as
color display or color camera tube can be obtained.
1. A method for preparing a color filter which comprises forming at least two color
picture elements of at least two colors by effecting at least two pattern exposure
to a photosensitive emulsion layer formed on a light-transmissive substrate and then
developing said pattern exposed portions, characterized in that said photosensitive
emulsion layer contains a dye having a silver dye bleaching effect, at least one
color picture element of a color is formed by steps of effecting development of said
pattern exposed portions according to the silver dye bleaching method which performs
the processing for forming a photosensitive emulsion layer containing a dye, the
monochromatic developing processing, the silver dye bleaching processing and the
silver bleaching processing in this order, and at least one color picture element
of other colors is formed by the steps of effecting development of said pattern exposed
portions according to the nonincorporated-coupler type color developing method which
employs a developer containing a color forming coupler.
2. A method according to Claim 1, wherein said photosensitive emulsion layer contains
silver halide.
3. A method according to Claim 2, wherein an average particle diameter of said silver
halide is 0.1 µm or less.
4. A method according to Claim 1, wherein said photosensitive emulsion layer contains
a water-soluble binder.
5. A method according to Claim 1, wherein said dye is an azo dye or a phthalocyanine
dye.
6. A method according to Claim 5, wherein said azo dye is a bisazo dye.
7. A method according to Claim 5, wherein said azo dye is any of combinations of the
following formula:
(a) in the above formula (I), compounds wherein R¹ is -NO₂, R² is a hydrogen atom,
D and E are -OCH₃ and K is

(b) in the above formula (I), compounds wherein R¹ and R² are -NO₂, D and E are -OCH₃
and K is

(c) in the above formula (I), compounds wherein R¹ is -Cl, R² is a hydrogen atom,
D and E are -OCH₃ and K is

(d) in the above formula (I), compounds wherein R¹ is Cl, R² is a hydrogen atom, D
and E are -OCH₃ and K is

(e) in the above formula (I), compounds wherein R¹ is -Cl, R² and D are hydrogen atoms,
E is -OCH₂CH₂OH and K is

(f) in the above formula (I), compounds wherein R¹ is -SO₂NH₂, R² and D are hydrogen
atoms, E is -OCH₃ and K is

(g) in the above formula (I), compounds wherein R¹ is -SO₂CH₃, R² is a hydrogen atom,
D and E are -OCH₃s and K is

(h) in the above formula (I), compounds wherein R¹ is

R² is a hydrogen atom, D and E are -OCH₃ and K is

(i) in the above formula (I), compounds wherein R¹ is -NO₂, R² and D are hydrogen
atoms, E is -OCH₂CH₂OH and K is

and
(j) in the above formula (I), compounds wherein R¹ is -COCH₃, R² is a hydrogen atom,
D and E are -OCH₃s and K is

8. A method according to Claim 1, wherein a bleaching agent to be used in said dye
bleaching processing is a mineral acid or an organic acid.
9. A method according to Claim 8, wherein said mineral acid is at least one selected
from the group consisting of hydrochloric acid, sulfuric acid and nitric acid.
10. A method according to Claim 8, wherein said organic acid is at least one selected
from the group consisting of sulfamic acid, succinic acid and acetic acid.
11. A method according to Claim 1, wherein said color forming coupler is a ring-opened
ketomethylene compound.
12. A method according to Claim 11, wherein said ring-opened ketomethylene compound
is acylacetanilide.
13. A method according to Claim 11, wherein said ring-opened ketomethylene compound
is 2-(p-carboxyphenoxy)-2-pyvaloyl-2′,4′-dichloroacetanilide.
14. A method according to Claim 1, wherein said color forming coupler is an active
methylene compound.
15. A method according to Claim 14, wherein said active methylene compound is a hydrazone
or a cyanoacetanilide.
16. A method according to Claim 15, wherein said hydrazine is 1-(2,4,6-trichlorophenyl)-3-(p-nitroanilino)-2-pyrazolino-5-one.
17. A method according to Claim 1, wherein said color forming coupler is a phenol
compound or a naphthol compound.
18. A method according to Claim 17, wherein said phenol compound is 2-acetamido-4,6-dichloro-5-methylphenol.
19. A method according to Claim 17, wherein said naphthol compound is N-(O-acetamidophenoethyl)-2-hydroxy-2-naphthoamide.
20. A method according to Claim 1, wherein a subbing layer is provided at the surface
of said light-transmissive substrate.
21. A method according to Claim 1, wherein a backing layer is provided on the surface
of the above light-transmissive substrate opposite to the surface where the photosensitive
emulsion layer is formed.
22. A method according to Claim 1, wherein said silver dye bleaching processing is
effected after formation of at least two color portion by repeatedly effecting said
pat tern exposure and developing processing due to nonincorporated-coupler type
developing method.
23. A color filter formed at least two color picture elements of at least two colors
by effecting at least two pattern exposure to a photosensitive emulsion layer formed
on a light-transmissive substrate and then developing said pattern exposed portions,
characterized in that said photosensitive emulsion layer contains a dye having a
silver dye bleaching effect, at least one color picture element of a color is formed
by steps of effecting development of said pattern exposed portions according to the
silver dye bleaching method which performs the processing for forming a photosensitive
emulsion layer containing a dye, the monochromatic developing processing, the silver
dye bleaching processing and the silver bleaching processing in this order, and at
least one color picture element of other colors is formed by the steps of effecting
development of said pattern exposed portions according to the nonincorporated-coupler
type color developing method which employs a developer containing a color forming
coupler.
24. A color filter according to Claim 23, wherein said photosensitive emulsion layer
contains silver halide.
25. A color filter according to Claim 23, wherein an average particle diameter of
said silver halide is 0.1 µm or less.
26. A color filter according to Claim 23, wherein said photosensitive emulsion layer
contains a water-soluble binder.
27. A color filter according to Claim 23, wherein said dye having a silver dye bleaching
effect is a dye.
28. A color filter according to Claim 27, wherein said dye is an azo dye or a phthalocyanine
dye.
29. A color filter according to Claim 28, wherein said azo dye is a bisazo dye.
30. A color filter according to Claim 28, wherein said azo dye is any of combinations
of the following formula:
(a) in the above formula (I), compounds wherein R¹ is -NO₂, R² is a hydrogen atom,
D and E are -OCH₃ and K is

(b) in the above formula (I), compounds wherein R¹ and R² are -NO₂, D and E are -OCH₃
and K is

(c) in the above formula (I), compounds wherein R¹ is -Cl, R² is a hydrogen atom,
D and E are -OCH₃ and K is

(d) in the above formula (I), compounds wherein R¹ is Cl, R² is a hydrogen atom, D
and E are -OCH₃ and K is

(e) in the above formula (I), compounds wherein R¹ is -Cl, R² and D are hydrogen atoms,
E is -OCH₂CH₂OH and K is

(f) in the above formula (I), compounds wherein R¹ is -SO₂NH₂, R² and D are hydrogen
atoms, E is -OCH₃ and K is

(g) in the above formula (I), compounds wherein R¹ is -SO₂CH₃, R² is a hydrogen atom,
D and E are -OCH₃s and K is

(h) in the above formula (I), compounds wherein R¹ is

R² is a hydrogen atom, D and E are -OCH₃ and K is

(i) in the above formula (I), compounds wherein R¹ is -NO₂, R² and D are hydrogen
atoms, E is -OCH₂CH₂OH and K is

and
(j) in the above formula (I), compounds wherein R¹ is -COCH₃, R² is a hydrogen atom,
D and E are -OCH₃s and K is

31. A color filter according to Claim 23, wherein a dry thichness of said photosensitive
emulsion layer is 0.3 to 10 µm.
32. A color filter according to Claim 23, wherein said color forming coupler is a
ring-opened ketomethylene compound.
33. A color filter according to Claim 32, wherein said ring-opened ketomethylene compound
is acylacetanilide.
34. A color filter according to Claim 32, wherein said ring-opened ketomethylene compound
is 2-(p-carboxyphenoxy)-2-pyvaloyl-2′,4′-dichloroacetanilide.
35. A color filter according to Claim 23, wherein said color forming coupler is an
active methylene compound.
36. A color filter according to Claim 35, wherein said active methylene compound is
a hydrazone or a cyanoacetanilide.
37. A color filter according to Claim 36, wherein said hydrazone is 1-(2,4,6-trichlorophenyl)-3-(p-nitroanilino)-2-pyrazolino-5-one.
38. A color filter according to Claim 23, wherein said color forming coupler is a
phenol compound or a naphthol compound.
39. A color filter according to Claim 38, wherein said phenol compound is 2-acetamido-4,6-dichloro-5-methylphenol.
40. A color filter according to Claim 38, wherein said naphthol compound is N-(O-acetamidophenoethyl)-2-hydroxy-2-naphthoamide.
41. A color filter according to Claim 1, wherein a subbing layer is provided at the
surface of said light-transmissive substrate.
42. A color filter according to Claim 1, wherein a backing layer is provided on the
surface of the above light-transmissive substrate opposite to the surface where the
photosensitive emulsion layer is formed.