[0001] This invention is concerned with apparatus for classifying objects.
[0002] It is often useful to classify an object as being of one of a number of possible
types of object. One example of a situation where this is necessary is in a coin-freed
vending machine. In such machines it is essential to identify whether an object supplied
to the machine is a valid coin or not. In many such machines it is desirable to be
able to distinguish several different types of valid coins from one another and from
other objects. Another example is found in the manufacture of metal components where
it is necessary to examine the components and classify them as acceptable or unacceptable,
depending on whether or not their shape and size is within a small range of values.
[0003] At present such apparatus identifies coins or classifies components by measuring
their dimensions and physical qualities such as weight, and other features such as
the presence of a knurled rim. Each valid coin type or classification of component
will have a set of values for these qualities so the identity of each coin or classification
of each object can be deduced from its values for these qualities.
[0004] Such systems have a number of drawbacks however. Being mechanically complex, they
are relatively expensive and subject to failure due to wear, externally produced vibration
and accumulated dirt from the coins or objects.
[0005] It was the object of the present invention to produce an object identification system
that at least partially overcomes these problems.
[0006] This invention provides apparatus for classifying an object as being in one or none
of a plurality of different classes of objects, each class of object being uniquely
distinguished by a resonant frequency; including means for driving the object into
resonance, means for sensing a resonance frequency of the object and means for comparing
the resonant frequency of the object with the resonant frequencies of the classes
of objects.
[0007] Another aspect of this invention provides apparatus for classifying an object as
being in one or none of a plurality of different classes of objects, each class of
object being distinguished by frequency charateristics of its resonation; including
means for causing the object to resonate, means for sensing the frequency characteristics
of the object and means for comparing the sensed characteristics with stored characteristics
of the said different classes of objects.
[0008] Two embodiments of the invention are now described with reference to the accompanying
drawings in which:
Figure 1 shows a coin identification mechanism constructed in accordance with the
invention in schematic form; and
Figure 2 shows a quality-control mechanism constructed in accordance with the invention
in schematic form; identical components having the same reference numerals throughout.
[0009] Referring to Figure 1 in a vending machine a coin 1 is inserted through a slot 2
by a customer. The term coin is used to mean any coin or object similar enough to
a coin to be possibly mistaken for one. The coin then rolls down a chute 3. The coin
1 drops from the end of the chute 3 onto a metal block 4. The coin 1 will always land
at the same point on the block 4, this position being determined by the profile and
position of the chute 3. A coin 1A is shown in this position.
[0010] A microphone 5 is positioned adjacent to the coin landing point, and a piezo-electric
transducer 6 is attached to the bottom of the block 4.
[0011] When a coin 1 lands on the metal block 4 the coin 1 will vibrate at its resonant
frequencies and a shock wave will be generated in the block 4. The shock wave in the
block 4 will cause the piezo-electric transducer 6 to generate a signal while the
vibration of the coin 1 causes the microphone 5 to produce signals having relative
amplitudes and frequencies equivalent to those of the sounds produced by the vibration
of the coin 1.
[0012] Since all coins 1 will follow the same path from the end of the chute 3 to the block
4 the size of the shock wave generated in the block 4 will be related to the mass
of the coin 1. Thus the amplitude of the electrical signal produced by the piezo-electric
transducer 6 will also be related to the mass of the coin 1. Each type of coin 1 will
have a set of resonant frequencies dependent on the diameter, thickness and metallurgical
make up of the coin 1, and also on the shape of non-circular coins.
[0013] The value of coin 1 can be deduced from its mass and resonant frequencies.
[0014] The signals produced by the microphone 5 are supplied to a number of bandpass filters
7A, 7B, etc. to 7N. Each bandpass filter has a different pass band including at least
one resonant frequency of one type of valid coin. The filtered signals from bandpass
filters 7A to 7N and the signals produced by the piezo-electric transducer 6 are fed
to the processor 8.
[0015] It will usually be the case for a set of national currency that some of these resonant
frequencies will be shared by more than one denomination of coin, so in order to unambiguously
identify a coin it is necessary to look at a number of resonant frequencies and measure
their relative amplitudes.
[0016] The processor 8 uses these signals to determine whether the coin 1 is a valid acceptable
coin or not and if it is what value coin it is by measuring the amplitude of the signal
produced by the transducer 6 and by comparing the relative amplitudes of the signal
passed by the filters 7A to 7N and then comparing these with a look up table stored
in a memory 18. In response to instructions found in this look up table, the processor
8 produces signals on a line 9 to control the destination of the coin 1, which may
be a number of storage areas or a reject slot (not shown) depending on the coins validity
and value and produces signals on a line 10 which inform a processor controlling the
vending machine of the value of the coin so that it can control vending accordingly.
[0017] In order to reduce the power consumption of the system the processor 8 can be normally
switched off except for a rising edge detector looking for a rising edge in the signals
from the piezo-electric transducer 6 and arranged to switch on the rest of the system
when such a rising edge is detected.
[0018] In Figure 2 a manufacturing quality control system is shown which checks the accuracy
of manufacture of castings 11.
[0019] The castings 11 are carried along a conveyor 12 which drops them onto a metal block
4. The conveyor 12 and the block 4 are arranged so that all of the castings 11 will
strike the metal block 4 in the same spot with the same orientation.
[0020] A microphone 5 is placed adjacent to the spot where the castings 11 will land and
a piezo-electric transducer 6 is attached to the bottom of the block 4. When a casting
11 strikes the block 4 a shock wave is produced in the block 4, and the casting 11
is caused to resonate, the vibrations produced by the reaonating casting 11 are picked
up by the microphone and the shock wave in the block 4 is picked up by the piezo-electric
transducer 6.
[0021] The signals produced by the microphone 5 and the transducer 6 are supplied to a processor
13. On receiving a signal from the transducer 6 the processor 13 prepares to receive
a signal from the microphone 5, the processor 13 digitally records a portion of the
signals produced by the microphone 5.
[0022] The signals recorded by the processor 13 are then compared by a comparator 14 with
signals recorded in a memory 15. The signals stored in the memory 15 are those produced
when a perfect casting is dropped onto the block 4. These signals are placed in the
memory 15 during the setting up of the system by the processor 13 feeding the signals
it records to the memory 15,instead of the comparator 14, when an ideal or perfect
casting that has been checked by direct physical measurement is dropped onto the block
4.
[0023] If the correlation between the signals recorded by the processor 13 and those stored
in the memory 15 is above a preset level the comparator 14 signals along a line 16
and the casting 11 continues the manufacturing process, if the correlation is not
above this level the comparator 14 signals along a line 17 and the casting 11 is diverted
to a reject bin. Machinery for carrying out such routing of components is well known
and will not be described here.
[0024] The analysis of the resonant frequencies in the systems described could alternatively
be carried out by a fast fourier transform technique.
[0025] The driving of objects to resonance could alternatively be carried out in many ways,
other than described, for example phot-accoustically by means of a modulated laser
beam.
[0026] Although this invention is described with reference to coins and castings it can
be applied to any objects capable of producing a resonant frequency.
1. Apparatus for classifying an object as being in one or none of a plurality of different
classes of objects, each class of object being uniquely distinguished by a resonant
frequency; including means for driving the object into resonance, means for sensing
a resonance frequency of the object and means for comparing the resonant frequency
of the object with the resonant frequencies of the classes of objects.
2. Apparatus as claimed in claim 1 in which each class of objects is unqiquely distinguished
by a set of one or more resonance frequencies and the apparatus includes means for
sensing one or more resonant frequencies of the object and comparing them with the
sets of resonant frequencies of the classes of objects.
3. Apparatus as claimed in claim 2 in which the relative amplitudes of the different
resonance frequencies in a set are used to distinguish each class of objects; including
means sensititve to the relative amplitudes of the resonant frequencies of the object
and means for comparing the relative amplitudes of the resonant frequencies of the
object with the relative amplitudes of the resoance frequencies in a set.
4. Apparatus as claimed in claim 1, 2 or 3 and including means operative to drive
the object into resonance by striking a relatively massive body in a predetermined
manner, and means adapted to sense the response of said body to said object.
5. Apparatus as claimed in claim 4 and wherein the relatively massive body is a metal
block.
6. Apparatus as claimed in claim 2 and wherein a set of bandpass filters are provided
to facilitate the identification of predetermined resonant frequencies.
7. Apparatus as claimed in claim 1 and wherein means for sensing a resonant frquency
of the object includes a microphone.
8. Apparatus as claimed in claim 4 and including means responsive to the magnitude
of a shock wave induced by the object in said relatively massive body to further facilitate
the classification of the object.
9. Apparatus as claimed in claim 8 and wherein a piezoelectric transducer in contact
with said body is used to sense the shock wave.
10. Apparatus as claimed in claim 9 and wherein means for classifying the object is
activated when said transducer generates a signal in response to the presence of an
object.
11. Apparatus as claimed in any preceding claim where said objects are coins.
12. Apparatus for classifying an object as being in one or none of a plurality of
different classes of objects, each class of object being distinguished by frequency
charateristics of its resonation; including means for causing the object to resonate,
means for sensing the frequency characteristics of the object and means for comparing
the sensed characteristics with stored characteristics of the said different classes
of objects.