[0001] The present invention relates to a grinding head particularly for chamfering-profiling
machines for glass plate elements.
[0002] As is known, so-called semiautomatic grinders for machining and chamfering the edges
of glass plates and the like are already present on the market; said grinders are
substantially constituted by a table which supports the glass plate being machined
and has an arm on which a mandrel or grinder support head can move along its axial
direction so as to adjust the depth of the stroke. Said heads can furthermore rotate
about an axis which is substantially tangent to the edge being machined, so as to
adjust the angle or inclination of the chamfering being machined and can furthermore
rotate about an axis which is substantially perpendicular to the extension of the
edge being machined, in order to vary the inclination of the grinder portion which
operates on the edge.
[0003] Manually actuated kinematic systems are currently used to axially move the grinder
and allow to move said grinder to preset positions defined by manually adjustable
tappets which engage an auxiliary shaft having a rack-like portion which meshes with
a gear which in turn meshes with a rack-like portion defined on the grinder supporting
sleeve.
[0004] With such an arrangement the gear must be rotated to move both the sleeve and the
auxiliary shaft which defines the position of the grinder by virtue of the engagement
with tappets supported by the structure of the machine.
[0005] Said tappets must be adjusted in each instance so as to define the required working
position or positions.
[0006] As is evident, considerable time is wasted with this kind of application to adjust
said positions, which must be set manually and modified in each instance according
to the different machinings and different requirements.
[0007] The aim of the invention is indeed to eliminate the previously described disadvantages
by providing a grinder head particularly for chamfering-profiling machines for glass
plate elements which can perform the translatory positioning of the grinder in a substantially
automatic manner without requiring manual actuations and manual preset of the various
stroke limit elements which were constituted by the tappets in the known art.
[0008] Within the above described aim, a particular object of the invention is to provide
a grinding head which allows to preset, in a very rapid and simple manner, the various
preselected adjustment positions, and furthermore allows to rapidly vary said positions.
[0009] Another object of the present invention is to provide a grinding head with control
means which prevent incorrect actuations and in particular do not allow the axial
movement of the grinder if the sleeve which supports the grinder has not been released.
[0010] Another object of the present invention is to provide a grinding head which by virtue
of its peculiar implementation features is capable of giving the greatest assurances
of reliability and safety in use.
[0011] Not least object of the present invention is to provide a grinding head which can
be easily obtained starting from elements and materials commonly commercially available
and is furthermore advantageous from a merely economical point of view.
[0012] This aim, the objects mentioned and others which will become apparent hereinafter
are achieved by a grinding head particularly for chamfering-profiling machines for
glass plate elements, as defined in the appended claims.
[0013] The characteristics and advantages of the invention will become apparent from the
description of a preferred but not exclusive embodiment of a grinding head particularly
for chamfering-profiling machines for glass plate elements, illustrated only by way
of non-limitative example in the accompanying drawings, wherein:
figure 1 is a schematic view of a chamfering-profiling machine with the grinding head
according to the invention;
figure 2 is a sectional view of the grinding head;
figure 3 is a sectional view of the sleeve locking means, taken along the line III-III
of figure 2;
figure 4 is a sectional view taken along the line IV-IV of figure 3.
[0014] With reference to the above figures, the chamfering-profiling machine for glass
plate elements according to the invention comprises essentially a base indicated at
1, of a per se known kind, which defines a star-shaped table 2 with suckers for locking
the plate being machined; an arm 3 extends from said base and supports a grinding
head, generally indicated by the reference numeral 4, which in a per se known manner
has means which allow to vary its inclination about an axis which is substantially
tangent to the edge of the plate being machined and means for inclining said head
about an axis which is substantially perpendicular to the edge of the plate being
machined, in particular a glass pane.
[0015] Said inclination adjustment means are of a known kind and are not described herein
in detail, since they are not related to the present invention.
[0016] The grinding head 4 has a supporting frame, generally indicated by the reference
numeral 10, which defines a cylindrical body 11 which extends towards the work area
where the edge of the glass pane is located.
[0017] A sleeve 12 is accommodated inside the cylindrical body 11 and can slide axially
therein; said sleeve internally rotatably supports the actuation shaft 13 of a grinder
14 which may be of any kind according to the machinings to be performed.
[0018] The shaft 13 is supported by the sleeve 12 through bearings, generally indicated
at 15, and a labyrinth-like portion 15a also of a known kind which prevents the infiltration
of dust.
[0019] The shaft 13 engages with a pulley 16 so that it can slide axially but rotates rigidly
therewith; a belt 17 engages said pulley and draws its motion from a driving pulley
18 actuated by motor means constituted by the motor 19.
[0020] Means are provided for the axial translatory motion of the grinder towards and away
from the work area; said means comprises a kinematic coupling including a gear 20
of the worm-screw type which is keyed on a control shaft 21 which extends parallel
and to the side of the sleeve 12.
[0021] Said gear 20 couples with a rack-like portion 22 which is correspondingly defined
on the sleeve 12, which has a longitudinal groove 12a engaged by a protruding tab
11a rigid with the cylindrical body 11 so that the sleeve 12 is prevented from rotating
and the rotation of the gear 20 causes an axial translatory motion of the sleeve 12.
[0022] Motorized positioning means are provided on the shaft 21 and comprise a direct-current
motor 30 with which an angular position control encoder 31 is associated.
[0023] The motor 30 is controlled by an electronic control and adjustment unit indicated
at 40, which displays the position of the grinder and allows a plurality of preselectable
work positions to be stored according to the various requirements.
[0024] Sleeve locking means act on the sleeve 12 and include, as is more clearly illustrated
in figures 3 and 4, a pair of mutually opposite shaped jaws 41 and 42 which respectively
have a shaped portion 41a and 42a which engages with the sleeve and an abutment portion
41b and 42b which abuts against the fixed structure.
[0025] One of said jaws, and in particular the first jaw 41, has a threaded hole 43 engaged
by the threaded stem 44 of a rod 45 which passes through the other jaw 42 and has
a widened head 46 which exerts the locking pushing action for the jaw 42.
[0026] The widened head 46 engages, by means of a key-like coupling or the like, with the
tang 47 of a rotating piston 48 which has a cam 49 which interacts with the contact
50 of an enabling microswitch 51 which enables the operation of the motor 30 only
after the locking means of the sleeve 12 have been released. The rotating piston 48
may be actuated by an own motor means, also controlled through unit 40 so as to cause
releasing of the locking means and the actuation of motor 30.
[0027] In practical operation the user, by acting on a button, actuates the motor 30, which
rotates the gear 20 and thus moves the sleeve 12 until the grinder reaches the required
position.
[0028] The user can store a series of preset positions which he can recall in each instance
during machining, and he can modify them in any case according to his requirements.
[0029] Every successive actuation requires the preliminary intervention of the rotating
piston 48 which releases the sleeve and consequently enables the operation of the
motor 30, the rotation whereof is controlled by the encoder 31 which always allows
to visualize the position of the grinder, thus allowing an extremely precise machining.
[0030] From what has been described above it can thus be seen that the invention achieves
the proposed aim and objects, and in particular the fact is stressed that the particular
mechanical actuation adopted for the translatory motion of the sleeve 12 allows to
automate the selection of the various positions, storing a plurality of positions
which can be recalled in each instance during machining.
[0031] All the steps of axial translation of the grinder may furthermore be performed in
an extremely rapid and automatic manner without requiring the operator's manual intervention,
as instead occurs in the solutions of the known art which adopted tappets for the
various positionings.
[0032] Another important aspect of the invention resides in that the use of locking means
which control and prevent the operation of the motor 30 if the sleeve 12 has not been
released, allows to always have great assurances of safety during the various work
steps.
[0033] The invention thus conceived is susceptible to numerous modifications and variations,
all of which are within the scope of the inventive concept.
[0034] All the details may furthermore be replaced with other technically equivalent elements.
[0035] In practice the materials employed, so long as compatible with the specific use,
and the dimensions and contingent shapes may be any according to the requirements.
[0036] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
1. A grinding head particularly for chamfering profiling machines for glass plate
elements, comprising a support frame (10) which defines a cylindrical body (11) for
accommodating and guiding a sleeve (12) which is axially slidable and rotatably supports
an actuation shaft (13) for a tool (14) which is rotated by motor means (19), positioning
means (20-22, 30) being furthermore provided for moving said sleeve with respect to
said cylindrical body and positioning said tool, characterized in that said positioning
means comprise a kinematic coupling (20, 22) arranged between said sleeve and a control
shaft (21), and a sleeve positioning motor (30), said control shaft being substantially
parallel to said sleeve, said control shaft being fixed in an axial direction and
rotated about its own axis by said sleeve positioning motor, which is controlled by
a control and adjustment unit (40).
2. A grinding head, according to claim 1, characterized in that said kinematic coupling
comprises a worm screw (20) which is keyed on said control shaft (21) and meshes with
a rack-like portion (22) which extends axially on said sleeve (12).
3. A grinding head, according to any of the preceding claims, characterized in that
said sleeve positioning motor comprises a direct-current motor (30) controlled by
an angular control encoder (31).
4. A grinding head according to any of the preceding claims, characterized by means
(41-48) for locking said sleeve, said sleeve positioning motor (30) being controlled
by said locking means.
5. A grinding head according to any of the preceding claims, characterized in that
said locking means comprise a pair of jaws (41, 42) which define a shaped portion
(41a, 42a) for engaging with said sleeve (12) and an abutment portion (41b, 42b) for
engaging with said supporting frame (10), said jaws being actuated by a stem (45)
which is kinematically connected to a rotating piston (48) which has a cam (49) interacting
with a microswitch (51) for enabling operation of said sleeve positioning motor (30).
6. A grinding head according to any of the preceding claims, characterized in that
said control and adjustment unit (40) is adapted to drive said direct-current motor
(30) and to store a plurality of preselectable positions for said tool (14).