BACKGROUND OF THE INVENTION
[0001] This invention relates to an apparatus for treating tail yarns in textile spindle
assemblies of textile spinning machines, twisters or the like, more particularly to
the improvement of an apparatus for holding and automatically releasing tail yarns,
for example, separated ends of yarns wound on bobbins including portions interconnecting
the bobbins and spindle assemblies.
[0002] When the doffing operation for changing completed yarn packages to empty bobbins
is automatically conducted by using auto-doffers in textile spinning machines, twisters
or the like, it is necessary to securely fix each tail yarn wrapped several turns
on a tail yarn winding portion formed on a base portion of a spindle so as not to
move for the purpose of making sure the automatic yarn winding on the bobbin. If it
happens that yarn underwindings formed on the tail yarn winding portion move by a
slight force, the yarn underwindings are loosened on rising of a ring rail to a position
where the yarn is wound on the bobbin, which causes the disordered position of a traveler.
Consequently, yarn breakages are liable to occur at the start of the operation.
[0003] The greatest cause of hindering the tail yarn from the secure fixing on the tail
yarn winding portion is the presence of the yarn underwindings wound on the tail yarn
winding portion. Namely, the tail yarn is wrapped several turns on the tail yarn winding
portion such as a knurled surface formed on the base portion of the spindle so as
not to move. However, an interconnecting yarn formed between the bobbin and the tail
yarn winding portion is separated on the subsequent doffing operation, and a new tail
yarn is further wrapped several turns on the yarn underwindings remaining on the tail
yarn winding portion to repeat the doffing operation. A new tail yarn is wrapped several
turns on the yarn underwindings on all such occasions.
[0004] When a new tail yarn is further wrapped on the yarn underwindings which are residual
tail yarns previously wrapped, the fixing effect of the yarn underwindings by the
knurled surface and the like is lost, which permits the yarn underwindings to move
by a slight external force, thereby loosening the yarn underwindings.
[0005] Previously, in order to eliminate such inconvenience, the yarn underwindings have
been periodically manually removed by use of a cutter or the like while the machine
is stopped. However, such a prior-art method is reduced in the operation efficiency
of the machine, because the operation is complex, labor intensive and time-consuming.
[0006] Then, for the purpose of solving such problems of the prior art to securely fix the
tail yarn on the base portion of the spindle and to surely remove the yarn underwindings
during the machine operation, the present inventor has formerly proposed an apparatus
for treating the tail yarn which comprises an upper slit ring fixedly mounted on the
base portion of the spindle, a cylindrical member having a lower slit ring at an upper
end thereof and a lower portion outwardly expandable by centrifugal force, and a guiding
surface fixed on a lower part of the base portion of the spindle, the cylindrical
member being axially slidably fitted on the base portion of the spindle beneath the
upper slit ring and mounted so that a lower end of the expandable portion thereof
capably comes into contact with the guiding surface, the upper slit ring and the lower
slit ring being pressed together to form a tail yarn gripping means, whereby the expansion
of the lower portion of the cylindrical member by centrifugal force causes the cylindrical
member to slide axially downward to release a pressed state between the upper slit
ring and the lower slit ring (U.S. Pat. No. 4 796,422).
[0007] However, in the use of such an apparatus, the lower portion of the cylindrical member
gets fatigued by repetition of its expansion and restoration to weaken the restoring
force thereof upon standstill of the spindle, which results in an decrease in the
pressing force of the lower slit ring to the upper slit ring, whereby it happens that
the tail yarn can not be securely fixed to the tail gripping means.
SUMMARY OF THE INVENTION
[0009] It is therefore an object of the present invention to provide an apparatus for treating
a tail yarn which has a lower portion of a cylindrical member not reduced in restoring
force even if used for a long period of time and can maintain the effect of fixing
securely the tail yarn (interconnecting yarn) to a tail yarn gripping means.
[0010] Another object of the invention is to provide the apparatus for treating the tail
yarn which can easily remove yarn underwindings, when the yarn underwindings are not
released from the tail yarn gripping means under adjustment in the case that the apparatus
for treating the tail yarn is newly installed and can improve the effect of fixing
securely the tail yarn (interconnecting yarn) to the tail yarn gripping means.
[0011] According to the present invention, there is provided an apparatus for treating a
tail yarn in a textile spindle assembly having an upper slit ring fixedly mounted
on a base portion of a spindle, a cylindrical member having a lower slit ring at an
upper end thereof and a lower portion outwardly expandable by centrifugal force of
the spindle, and a guiding surface fixed on a lower part of said base portion of the
spindle, said cylindrical member being axially slidably fitted on said base portion
of the spindle beneath said upper slit ring and mounted so that a lower end of the
expandable portion thereof capably come into contact with said guiding surface, said
upper slit ring and said lower slit ring being pressed together to form a tail yarn
gripping means, whereby expansion of said lower portion of said cylindrical member
by centrifugal force causes said cylindrical member to slide axially downward to release
a pressed state between said upper slit ring and said lower slit ring, characterized
by further comprising a spring member for positively restoring said lower portion
of said cylindrical member from an expanded state to an initial state upon standstill
of the spindle, said lower portion of said cylindrical member being split by a plurality
of slits.
[0012] As this spring member, there may be used a ring-like spring fitted around a periphery
of the lower portion of the cylindrical member or a leaf spring attached to the lower
portion of the cylindrical member. In order to make it easy to remove the yarn underwindings
and improve the effect of fixing the tail yarn (interconnecting yarn) to the tail
yarn gripping means, a predetermined number of grooves may be radially outwardly formed
on an upper surface of this lower slit ring.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Fig. 1 is a sectional side view showing an embodiment of the present invention;
Figs. 2 and 3 are side views showing cylindrical members which may be used in the
present invention;
Figs. 4 to 8 are side views, partly in cross sections, for illustrating operation
of an apparatus of the present invention;
Fig. 9 is a side view, partly in cross section, showing another cylindrical member
which may be used in the present invention; and
Fig. 10 is a plan view showing another embodiment of the cylindrical member shown
in Fig. 9.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] Apparatus of the present invention will hereinafter be described according to the
drawings.
[0015] Fig. 1 is a sectional side view showing an embodiment of the present invention. A
cutter holder 4 provided with a cutter 3 is securely fixed on an upper part of a base
portion of a spindle 2 on which a bobbin 1 is mounted. In this embodiment, the cutter
holder 4 is used as an upper slit ring 5. However, a separate upper slit ring 5 may
be securely fixed under the cutter holder 4. A cylindrical member 8 having a lower
slit ring 6 at an upper end thereof and a lower portion 7 outwardly expandable by
centrifugal force is axially slidably fitted on the base portion 2 of the spindle
beneath the upper slit ring 5 (cutter holder 4).
[0016] The cylindrical member 8 is mounted so that a lower end 9 of the expandable portion
(lower portion) 7 thereof capably comes into contact with a guiding surface 10′ fixed
on the base portion 2 of the spindle. The upper slit ring 5 (cutter holder 4) and
the lower slit ring 6 are pressed together to form a tail yarn gripping means 11.
When the spindle rotates and the lower portion 7 of the cylindrical member 8 is outwardly
expanded by the centrifugal force of the spindle, the lower end 9 comes into contact
with the stationary guiding surface 10, which causes the cylindrical member 8 to slide
axially downward (in the direction shown by arrow A) to release a pressed state between
the upper slit ring 5 and the lower slit ring 6. The mark Y designates a yarn to be
wound on the bobbin 1, the numeral 12 designates an interconnecting yarn formed between
the tail yarn gripping means 11 and the bobbin 1, the numeral 12′ designates a tail
yarn corresponding to the interconnecting yarn 12 after separated (see Figs. 7 and
8), the numeral 16 designates a ring-like coil spring fitted in a groove 17 formed
around a periphery of the lower end 9 of the lower portion 7 of the cylindrical member
8, and the numeral 18 designates a cover.
[0017] As shown in Figs. 2 and 3, the upper end of the cylindrical member 8 constitutes
the lower slit ring 6 and the lower portion 7 thereof is split by a plurality of slits
13 so as to be outwardly expanded by centrifugal force. The lower end 9 of the lower
portion 7 is not limited to a polygonal shape as shown in Figs. 2 and 3, but may have
any shape such as a circular or a elliptic shape.
[0018] The cylindrical member 8 may be composed of any material such as metal or plastic,
as long as the lower portion 7 and the lower end 9 thereof are outwardly expandable
by centrifugal force.
[0019] The groove 17 is formed around the periphery of the lower end 9 of the lower portion
7 of the cylindrical member 8, and the ring-like coil spring 16 is fitted in the groove
17 so that the lower portion 7 of the cylindrical member 8 and the lower end 9 thereof
are positively restored from an expanded state to an initial state upon standstill
of the spindle (see Fig. 2). In place of the ring-like coil spring, a leaf spring
16′ may be embedded in or stuck on the lower portion 7 of the cylindrical member 8
as shown in Fig. 3. Any type and any shape of spring may be used, as long as the lower
portion 7 of the cylindrical member 8 and the lower end 9 thereof can be positively
restored from the expanded state to the initial state when the spindle is stopped
and thereby centrifugal force comes not to be exerted.
[0020] By suitable selection of the force of the springs 16 and 16′, the material of the
cylindrical member 8, the thickness of the lower portion 7, the number and the shape
of the slits 13 and the like, the cylindrical member 8 can be slided downward at a
desired spindle revolution, and thereby the pressed state between the upper slit ring
5 and the lower slit ring 6 can be released.
[0021] The cover 18 is provided for the purpose of preventing floating cottony substances
from entering the stationary guide during operation, when the cylindrical member 8
is lowered by the rotational centrifugal force of the spindle and the yarn underwindings
are released and removed from the tail yarn gripping means, which cover may be formed
integrally with the lower slit ring 6.
[0022] One of peripheral end portions of both the slit rings 5 and 6 may be flat, instead
of the expanded form shown in the drawings.
[0023] Then, the operation of the apparatus of the present invention, when the apparatus
shown in Fig. 1 is used, will hereinafter be described in accordance with Figs. 4
to 8.
[0024] In Figs. 4 to 8, the same parts as in Fig. 1 are designated by the same numerals
as in Fig. 1, and the descriptions thereof are omitted.
[0025] Fig. 4 shows a state just before the start of winding on the bobbin 1 in the textile
spindle assembly of the spinning machine, wherein the cylindrical member 8 is pressed
upward and the lower slit ring 6 is pressed to the upper slit ring 5 to form the tail
yarn gripping means 11.
[0026] A yarn Y fed from the roller part (not shown in the drawings) of the spinning machine
is passed through the traveler 15 fitted on the traverse ring 14 and held to the tail
yarn gripping means 11 by wrapping its end about half to one turn thereon.
[0027] Then, on the start of winding, the traverse ring 14 is raised to the winding position
of the bobbin 1 as shown in Fig. 5, and the interconnecting yarn is formed between
the tail yarn gripping means and the bobbin 1. The ring rail 15 and the traverse ring
14 reciprocate within the yarn winding range of the bobbin 1 to start the winding
of the yarn Y on the bobbin 1 as shown in Fig. 6. Subsequently, when the rotation
of the spindle 2 is increased to a predetermined rotation speed, the lower portion
7 of the cylindrical member 8 is outwardly expanded by centrifugal force, as shown
in Fig. 7, As a result, the lower end 9 comes into contact with the stationary guiding
surface 10.
[0028] Thereupon, the movement of the lower end 9 is restricted by the stationary guiding
surface 10. Hence, further addition of centrifugal force lowers the cylindrical member
8 automatically downward (in the direction of the arrow A). Thus, the interconnecting
yarn 12 which has been held with the tail yarn gripping means 11 is released for removal
from the tail yarn gripping means 11 by the rotational centrifugal force of the spindle
2 to form the tail yarn 12′.
[0029] In this case, the upper end of the stationary guide closely comes into contact with
the lower surface of the lower slit ring 6 inside the cover 18, which covers the stationary
guide. It does not therefore happen that floating cottony substances enter the stationary
guide.
[0030] When the yarn package building on the bobbin 1 is completed, the ring rail 15 and
the traverse ring 14 are rapidly lowered again to the position corresponding to the
tail yarn gripping means 11 as shown in Fig. 8, and the tail yarn is held by wrapping
less than 1 turn around the tail yarn gripping means 11. Then, the spindle is stopped.
In this case, the previous tail yarn 12′ has been completely released for removal
from the tail yarn gripping means 11, and the lower portion 7 of the cylindrical member
8 has positively returned from the expanded state to the initial state by the force
of the spring 16, with a decrease in rotation speed of the spindle 2. Consequently,
the lower end 9 has come into contact with the lower stationary guiding surface 10′
to press the cylindrical member 8 upward, and thereby the tail yarn gripping means
11 has returned to the pressed state. Hence, the end of the yarn Y which has been
completely wound is very firmly held with the tail yarn gripping means 11.
[0031] After the rotation of the spindle is terminated, the completed yarn package is pulled
up with an auto-doffer.
[0032] At that moment, the interconnecting yarn 12 of the yarn Y formed when the traverse
ring 14 lowered to the position corresponding to the tail yarn gripping means 11 is
pressed onto the cutter 3 in its stretched condition to separate the interconnecting
yarn 12. By repetition of the procedures described above, the doffing operation can
be automatically achieved.
[0033] When a textile spinning machine, a twister or the like provided with the tail yarn
treating apparatus of the present invention is newly installed, or when the base portions
of the spindles in a prior-art textile spinning machine, a prior-art twister or the
like are changed to the tail yarn treating apparatus of the present invention, the
wrapping number of the tail yarn around the tail yarn gripping means 11 is gradually
adjusted to less than 1 turn so that the yarn underwindings (not shown in the drawings)
which are the residual yarns of the previous separated tail yarn 12′ remaining in
the tail yarn gripping means 11 are automatically released, prior to the production
operation.
[0034] In this stage, if the grooves 19 are radially outwardly formed on the upper surface
of the lower slit ring 6 as shown in Figs. 9 and 10, the yarn underwindings not released
from the tail yarn gripping means 11 can be removed by sliding a hook-like tool having
a hook-shaped tip (not shown in the drawings) along the grooves 19 radially formed.
[0035] Moreover, the tail yarn of the yarn Y is engaged with upper edge portions 19′ of
the grooves 19 radially formed, and therefore the effect of fixing the tail yarn to
the tail yarn gripping means 11 is further improved.
[0036] Further, any number of grooves 19 radially formed may be used without limitation,
though 3 grooves are formed in this embodiment. Usually, 2 to 6 grooves are suitable.
[0037] In Figs. 9 and 10, the lower slit ring 6 and the cover 18 are formed as an integral
body.
[0038] According to the present invention, the lower portion of the cylindrical member is
not reduced in restoring force from the expanded state even if used for a long period
of time and can be positively restored from the expanded state to the initial state.
Further, the tail yarn can be securely held and the doffing operation can be automatically
carried out without failure.
[0039] A predetermined number of grooves radially outwardly formed on the upper surface
of the lower slit ring make the removal of the yarn underwindings easy and can improve
the effect of fixing the tail yarn to the tail yarn gripping means.