[0001] The object of this invention is a perfected machine, which, with a continuous operating
cycle, makes it possible to package a plurality of rolls of various strap-shaped materials
obtained by means of a plurality of longitudinal cuts of a wide strip of material
fed by a roller.
[0002] Machines of the above type are noted, like the problems they present in operation,
as specified below for some of them.
[0003] A first problem of the traditional machines derives from the fact that they must
be stopped each time the rolls of material reach the required diameter, for discharge.
The machine must also be stopped to change the cutting means or blades which make
the longitudinal cut of the material, which reaches the machine in the form of a
wide strip.
[0004] The replacement of the blades is a more negative drawback than the first, as it is
lengthy.
[0005] Another drawback of the machines of known type is that the supporting means of the
rollers, known in the specific technique as "spindle", must undergo a compound movement,
in particular first a rotation then a transverse, to discharge the rolls of material
and load a new plurality of cores destined to receive further strap-shaped material
for the formation of another plurality of rolls.
[0006] The above problem, besides the intrinsic increase of operat ing times, involves
the necessity to prepare complicated mechanisms that make it possible to carry out
the above-mentioned compound movement.
[0007] A perfected machine of the above type has now been invented, and forms the object
of this invention, which eliminates all problems of the traditional machines.
[0008] According to a first basic aspect of the perfected machine according to this invention,
it is provided with means, described in detail later, which consent it to make a
continuous processing cycle without stops.
[0009] Consequently, the operating times of the perfected machine according to the invention
are much shorter than those of traditional machines, with obvious reduction of costs.
According to a further notable characteristic of the perfected machine according
to the invention, all its operating phases are clearly visible to the operator, who
can therefore easily check that it is operating correctly.
[0010] Another advantage of the perfected machine according to the invention is that the
movement of the supporting means of the terminated rolls, subsequently simply called
"spindle", is reduced to a simple rotation, thus eliminating the complex movement
of the spindles of traditional machines.
[0011] A further new characteristic of the perfected machine according to the invention
is that discharge of the rolls and loading of the cores take place with the spindle
at a stand still.
[0012] Another particularly advantageous aspect of the perfected machine according to the
invention is the elimination of dead times to change the blades, as this machine is
provided with at least two pluralities of cutting blades, the first of which is made
immediately operative for a time corresponding to an efficient cut by the blades,
while the second plurality, inoperative for the abovementioned time, is automatically
carried to working condition without stopping the machine, while the first plurality
of blades is simultaneously moved away from the work zone.
[0013] A further innovation of the perfected machine according to the invention is that,
to supply the cores, a single loader is provided, in which the cores are fed vertically,
making this machine further simplified compared to the traditional type.
[0014] The characteristics and advantages of the perfected machine of this invention will
be seen more clearly from the following detailed description of an unbinding form
of its construction, made referring to the attached drawings, in which:
fig. 1 is a schematic view of the entire perfected machine according to this invention;
fig. 2 is a schematic front view of the means for the formation of the rolls and
their discharge;
fig. 3 is a schematic front view of one of the above means in the operative phase
of prearrangement of a new plurality of cores;
fig. 4 is a partial schematic view of the above means in the operative discharge phase
of the terminated rolls;
fig. 4A shows the connection between the discharge shaft of the terminated rolls and
loading of the cores;
figs. 5 to 5H are schematic lateral views showing the movement of the supporting means
of the rolls;
fig. 6 is a front view showing the means to synchronize the rotation speeds of the
abovementioned spindles;
fig. 7 is a schematic lateral view showing the means to replace worn blades and put
the new plurality of blades in operating condition;
fig. 7A shows the means for rapid replacement of the worn blades;
fig. 8 is a schematic lateral view showing the discharge phase of a terminated roll
and the start of a new one;
fig. 9 is a schematic lateral view showing the supply of cores to the spindles;
fig. 10 is a view in cross-section of a detail of the supporting means of the cores.
[0015] Referring first to fig. 1, the perfected machine according to the invention comprises,
as a whole, a feed station 10 in which a roller of notable width is prepared, indicated
with 12, from which, through the perfected machine according to the invention, a plurality
of rolls as specified below will be obtained, starting from a series of longitudinal
cuts on the strip of material fed by the abovementioned roller 12.
[0016] Downstream from the feed station 10, the machine comprises a station 14, provided
with a plurality of shafts or spindles on which the rolls of material will be formed.
[0017] On one side of the reaction 14 a further station 16 is provided, in which the cores
are loaded, then carried, as described below, to the station 14.
[0018] On the side opposite the previous one, the perfected machine according to the invention
comprises a further station 18 in which the terminated rolls are discharged to be
sent, for example, to a stocking station not shown.
[0019] Making particular reference to fig. 2, the formation station of the rolls 14, the
loading station of the cores 16 and the discharge station of the terminated rolls
18 are described in detail.
[0020] The formation station of the rolls of material 14 will be first described.
[0021] This station comprises supporting means 20, subsequently called "spindle", which
initially support the cores on which the strips of material obtained with a series
of longitudinal cuts on the material coming from the roller 12 will gradually be
wound.
[0022] In fig. 2 it is assumed that a plurality of terminated rolls 22 is already present,
only some of them shown, which must be carried into the discharge station 18. The
spindle 20 is supported, for this purpose, at its end by a pair of movable supporting
elements or revolvers 24, provided with tailstocks to keep said spindle 20 in position.
[0023] The revolvers 24 can be revolved round their longitudinal axis so that the spindle
20 is carried, through rotation, donwards in the direction of the arrow F opposite
a discharge unit indicated in the complex with 28.
[0024] The discharge unit 28 permits removal of the terminated rolls of material 22 from
the spindle 20 and their temporary prearrangement on a supporting shaft 30 provided
in the discharge station of the terminated rolls 18.
[0025] The discharge unit 28, a lateral view of which is shown in fig. 5, comprises a supporting
bracket 31, above which are provided two uprights 32, which support a series of U-shaped
sections 34, inserted in special seats of the uprights 32. Said sections 34 form,
as can be seen in detail in fig. 2, a substantially comb-shaped structure designed
to receive the terminated rolls 22, each of which are positioned between two adjacent
sections 34. When the spindle 20 has terminated its downward rotation and all terminated
rolls 22 have been placed between the sections 34, a hollow shaft 36 is longitudinally
operated, in which the cores 44 of the core loading unit are positioned; this unit,
through traverse in direction of the discharge unit 28 carries out removal of the
rolls 22 from the spindle 20 and their temporary support on the shaft 30.
[0026] The shaft 36 is controlled by a motor 38, which, by means, for example, of a worm
screw 40 controls its advances in the direction of arrow G of fig. 2. The shaft 36
thus causes a transversal transverse of the bracket 31 on its means of support 42
and therefore the transversal transverse of the uprights 32 and terminated rolls 22.
[0027] As can be seen in detail in fig. 3, the terminated rolls 22 are therefore positioned
on the supporting shaft 30, freeing the spindle 20 on which a new set of cores 44
is positioned, again to drive the shaft 36. The spindle 20 is now returned to its
starting position by rotation of the revolver 24 in opposite direction to the previous
one. Discharge of the terminated rolls 22, with particular reference to figs. 3 and
4, takes place in the following way. The supporting shaft 30 is connected to a control
motor 46, which, by means of a mechanism of worm screw type or similar, can cause
it to move back by a pre-established length (fig. 4) so that the terminated rolls
22 fall one at a time into a collection station, not shown, in the direction of arrow
H of fig. 4. The terminated rolls 22 are made fall at a time by returning to the initial
position the comb-shaped structure provided with sections 34, which is connected to
the shaft 36 by a mechanism described below with reference to fig. 4A. The connection
between the shaft 36 and the upright 32 is obtained by means of a pair of small rods
33, which present, longitudinally, a slit 35 which extends for almost their entire
length.
[0028] The small rods 33 are engaged at their ends with stop elements 33, respectively
integral to the upright 32 and shaft 36. The stop elements therefore slide into the
slits 35 and therefore, when the shaft 36 moves in the direction of arrow G of fig.
2, the opposite ends of the upright 32 and shaft 36 can approach each other, coming
into contact.
[0029] When the shaft 36 moves in opposite direction to the previous one, the abovementioned
opposite ends return to the position illustrated in fig. 4A,
[0030] Through this connection the shaft 36 can control a traverse of the uprights 32, thus
carrying all terminated rolls 22 to place them on the shaft 30, as shown in fig. 3.
[0031] At this point, the shaft 36 is made move back in reverse direction to that of arrow
G, so that the above connection, obtained by means of the small rods 35, makes it
possible to return the uprights 32 to the position indicated in fig.2, thus discharging
the terminated rolls 22 at the collection station, as specified above.
[0032] Once a new set of cores 44 has been positioned on the spindle 20, the latter, through
rotation of the revolver 24 in reverse direction to the previous one, is restored
to its initial position.
[0033] With particular reference to fig. 5, the above operating phases are shown, in lateral
view, for the movement of the spindle 20 to the discharge station 28 and its positioning
for the formation of a new set of rolls of material 22.
[0034] In fig. 5, in which the same elements as the previous drawings have been indicated
with the same reference numbers, we further note, associated to the revolver 24 sketched
in this figure, a turret 50 carried by the casing of the machine revolvingly by a
revolving shaft 52, suitably shaped on one face to receive and discharge the spindles
20. In the abovementioned figs. 5 to 5H, one end side of the turret 50 is illustrated,
as, on the opposite end of the shaft 52, a corresponding, identical side will be provided.
The turret 50 is provided, on one side, with two shaped essentially semicircular hollows
54, each of them suitable to receive and support one of the ends of a spindle 20.
[0035] In particular, the distance between the hollows 54 will be such that the turret 50
can simultaneously support a spindle 20 supporting the cores 44, together with a spindle
20 supporting a plurality of terminated rolls 22, as results, in particular, from
an examination of figs. 5D and 5E. In fig. 5 the turret 50 is represented with continuous
line in the position in which it is about to receive a spindle 20 loaded with cores
44 thanks to the movement of an operative arm 56 of which more will be said later.
[0036] In fig. 5A the turret 50 has made a clockwise rotation of approximately 90° with
respect to the previous position in clockwise direction marked by arrow 0 of the same
figure. The abovementioned spindle 20 loaded with cores 44 will now be suitably housed
with its ends on the two turrets 50.
[0037] As can be seen from the abovementioned fig. 5A, the adjacent hollows 54 are empty
for the moment, as they do not support any spindle.
[0038] Always with particular reference to fig. 5A, we note that the revolver 24 is provided
with suitable means of support, essentially positioned 180° from each other, provided
to support a pair of spindles 20.
[0039] Furthermore, the revolver 24 is carried revolvingly by a shaft 55.
[0040] The spindle located on the left of the revolver 24 in fig. 5A is loaded with cores
44, while the spindle 20 on the right of the same figure is also loaded with cores
44, but on them are forming the rolls 22, as it is seen that they are being reached
by the strips of material 72.
[0041] The revolver 24 is now given, in any known way, an anticlockwise rotation in the
direction of arrow P of fig. 5A with such a speed, referring also to figs. 5B and
5C, so that the two spindles 20 gradually occupy the position previously occupied
by the other. At this point, the rotation of the revolver 24 is momentarily stopped
(fig. 5C) and on the spindle 20, which is now located on the left, will be placed
a plurality of terminated rolls 22, while on the spindle 20, now on the right, will
start the formation of a new set of rolls 22.
[0042] As can be noted again from fig. 5C, the strips of material 72 now present a direction
that is substantially tangent to the cores 44 of the spindle 20 on the right.
[0043] A cutting station 90, described in detail below, now cuts the strips 72, having predominantly
or simultaneously applied a terminal strip.
[0044] At this point the machine, thanks to means of coordination not shown, discharges
the terminated rolls 22, removing the relevant spindle 20 from the revolver 24.
[0045] This operative phase will now be described with reference to figs. 5C to 5H.
[0046] The turret 50 is first put in rotation so that it rotates round the shaft 52, which
can slide in a suitably shaped groove 53.
[0047] In this way, simultaneously to rotation of the turret 50, it is raised upwards.
[0048] In fig. 5D it is seen that the empty hollows 54 of the turret 50 grip the spindle
20 on which are present the termi nated rolls of material 22, while simultaneously
on the other spindle 20, located on the revolver 24, are forming a new set of rolls
22.
[0049] Rotation of the turret 50 continues while the spindle is maintained at a standstill
until (fig. 5E) the spindle 20 loaded with the cores 44 is placed on the revolver
24. The turret 50, which suitably supports the spindle 20 loaded with rolls 22 just
removed from the revolver 24, continues rotating until it reaches the position in
fig. 5F.
[0050] At this point starts, as regards the revolver 24, an operative phase substantially
identical to that described in figs. 5A to 5C.
[0051] In fact, it is re-rotated, always in anticlockwise direction, marked by arrow P at
a speed like that specified above.
[0052] The turret, during this operative phase, is not rotated and the machine, by means
of means described below, removes the spindle 20 loaded with terminated rolls 22 from
the turret. Figs. 5G and 5H illustrate, for the revolver 24, the operative completion
phase of the rolls 22 and the cutting phase of the strips of material 72.
[0053] The machine according to the invention, to remove the spindle 20 loaded with rolls
22 from the turret 50, comprises an operative arm 56 which can advance both in horizontal
direction backwards and forwards, as indicated by arrow L in fig. 5, and vertically
upwards and downwards, as as indicated by arrow M of the same figure.
[0054] The operative arm 56 is controlled in its horizontal displacements by noted schematized
means, e.g. as means with rack 58. Its vertical displacements will be controlled by
noted means not shown, e.g. means with piston or similar. It is now assumed to start
from the position of the operative arm 56 shown in fig. 5E, from which it is made
advance up to the position in fig. 5F. The special conformation of the hollows 60
provided at the ends of the two operative arms 56 will permit the coupling and withdrawal
of the spindle 20 loaded with rolls 22 by turret 50.
[0055] Said operative phase is easily understood from the examination of figure 5F (coupling
of spindle 20) and fig. 5G (deposit of the spindle in discharge station 28), as it
is seen that the operative arms 56 have been first made move back, and, now referring
also in particular to fig. 5, they have undergone a downward traverse up to the position
represented with dotted line from which they are again made move back, leaving the
spindle loaded with rolls 22 in discharge station 28.
[0056] The operative phases described above for one of the spindles 20 must be considered
identically valid for the other spindle 20, for which the description of the above
phases is obviously omitted.
[0057] According to a further particularly advantageous aspect of the perfected machine
according to the invention, means are provided to control the rotations of the spindles
20 in synchroniam with one another.
[0058] These means are shown in detail in fig. 6 and described below.
[0059] With reference to the abovementioned figure, these means comprise a first and second
control motor 60 and 62, which are connected to the spindles 20 by means of return
kinematisms which carry the movement of rotation of both the first control motor
60 and the second control motor 62 to the axis 64 of one of the spindles 20 whose
rotations involve those of the spindles 20, in such a way that, through said kinematisms,
the peripheral speeds are identical.
[0060] One of the spindles 20 will be loaded with rolls of material 22 almost terminated,
while the other will be loaded with rolls 22 started.
[0061] The motors 60 and 62 can be controlled in noted way by means of a card programmer
which controls the operation of both motors in order to obtain the abovementioned
desired synchronism so that the peripheral speed of the spindles 20 is similar.
[0062] A detailed description will now be given of the cutting unit of the perfected machine
according to the invention, which, according to an advantageous aspect, permits automatic
replacement of a set of worn blades with a set of new blades without interrupting
operation of the machine.
[0063] With reference to fig. 7, the material in strip 66 of notable width comes from a
return roller 68 and advances, after a further return roller 70, in the direction
of arrow N to be cut into strips of prefixed width which are wound on cores 22a,
which, traditionally, are prefabricated in cardboard, plastic or similar.
[0064] The means which cut the strip 66 into thin strips 62 comprise a first plurality
of blades 76 carried by suitably shaped means of support 78, which, at one end, are
fixed on a supporting shaft 74 carried revolvingly by the casing of the machine which
can rotate in the direction of the double arrow 0 in fig. 7.
[0065] The abovementioned first set of blades 76 is in the operative position in which
the blades cut the wide strip 66 into thin strips 72, and, in particular, it is noted
that cutting takes place on one side of the wide strip 66, which can be defined as
external side with respect to same.
[0066] As mentioned above, the perfected machine according to the invention has made it
possible to eliminate dead times for replacement of the cutting means, as, as noted
in particular in fig. 7, it presents a second plurality of blades 82 carried by means
of support 80, which are destined to operatively replace the blades 76 of the first
set when the latter are worn.
[0067] The blades 82 of the second set, now in inactive position, are placed on a second
shaft 81 which can be made rotate in the direction of double arrow R of fig. 7.
[0068] The second shaft 81 is staggered with respect to the first shaft 74 and essentially
parallel to it.
[0069] Furthermore, the second shaft 81 is placed, with respect to the thin strips 72, on
the side opposite what may be defined as internal side with respect to same.
[0070] Making particular reference to fig. 7A, the means are described which consent rapid
replacement of the blades when they are worn.
[0071] The above means are identical for each set of blades and comprise a small piston
83 whose shank is movable inside a hollow 89 of the means of support 78 and 80, said
shank being provided with a projection 85, engaged in a hollow 87 of the means of
support 78 and 80.
[0072] The width of the hollow 87 is greater than that of the projection 85. In this way,
when the blades, e.g. blades 82, are in operative cutting position, the shank 83 is
made re-enter in the small piston so that the projection 85 is engaged in a face of
the hollow 87 locking the supports 80. When the blades must be changed, as is now
the case of the blades 76, a limited emission of the shank 83 is controlled in noted
way so that the abovementioned projection 85 is released from the supporting elements
78, which may be easily and quickly removed.
[0073] A new set of blades is then applied to support 78.
[0074] Referring to figs. 7 and 7A, it is noted that cutting of the wide strip 66 takes
place on its external side (fig.7) or internal side (7A).
[0075] These two forms of construction, which may be used alternatively, are chosen according
to the material to be cut. It should also be noted that, in the form of construction
shown in fig. 7, means to release supporting elements 78 and 80 are not provided as
these elements are supported in any noted way by a cross-piece supported at the end
by two supporting arms 80a and 78a.
[0076] It will be sufficient to remove the cross-piece supporting the worn blades and replace
said blades with a set of new ones.
[0077] Naturally, also in the case of the form of construction in fig. 7A, the supporting
means of the blades will be supported by a corresponding cross-piece and the procedure
will be similar, operating the small pistons 83 later when the cross-piece has been
removed from the machine.
[0078] From the above description it is evident that there is a considerable advantage in
being able to replace a cutting unit 76 with another 82 without having to stop the
machine. With particular reference to fig. 8, the part of the perfected machine according
to the invention is described, which ejects a terminated roll of material 22 and starts
a new roll on a core 44.
[0079] The strip of material of notable width 66 also comes in this case from a return roller
68 and it, being in double layer, is directed to the abovementioned return roller
70 shown in fig. 7 and to another return 85, so that the strip 66 is sent to the upper
spindle 20 in the direction of arrow N and to the lower spindle 20 in the direction
of arrow T.
[0080] Longitudinal cutting of the wide strip 66 takes place as described above, and, in
fig. 8, is shown and described below, the way with which the formation of a new roll
of material 22 starts on a core 44.
[0081] This part of the machine comprises an operative piston not illustrated, provided
for the movement in the direction of double arrow S of fig. 8 of an arm 86, hinged
in 88, and a unit for the formation of a new roll of material indicated in the complex
with 90.
[0082] The unit 90 comprises a support 92 whose rotation is controlled by the arm 86, as
the abovementioned support 92 is hinged in 94 to the casing of the machine.
[0083] The support 92 is shown with broken line in the inactive position and with continuous
line in the work position. Once the arm 86 is driven to make an upward traverse, the
support 92 will correspondingly be brought to the lowered position in which it is
represented with continuous line. On the support 92 is placed a further operative
arm 96, hinged in 98 to support 92, which is provided, at one end, with cutting elements
100 to operate on the cores 44 for the start of a new roll of material and for the
transversal cutting of the thin strip of material 72 so that it is fixed on the core
44.
[0084] The second operative arm 96 is provided with means 102, which, pressing the end of
the thin strip 72 on the core 44, stretch the latter, causing its peripheral adhesion
on core 44 after application with known means, not shown, of a strip. When the thin
strip 72 has continued its forward movement, thanks also to the rotation of core 44,
its end is engaged in cutting element 100 of the operative arm 96, which therefore
cuts said end so that the thin strip 72 can be wound on core 44.
[0085] Making particular reference to fig. 9, the feed station of the cores 22a to the machine
is described.
[0086] According to a characteristic of this invention, the cores 44 are visible outside
the machine as in this latter there are no mechanisms in movement in front of the
feed station of the cores as in traditional machines.
[0087] The feed station of the cores 44 comprises a feed hopper 104 provided in noted way
with a device which makes it possible to arrange the cores 44 in order even if they
are inserted haphazardly in the hopper 104.
[0088] The cores 44 descend, from the hopper 104, into a feed duct 106 by gravity and are
superimposed one on the other to be able to be sent one at at time to the station
in which the shaft 36 on which they must be loaded is positioned.
[0089] The means which feed the cores 44, one at a time, to the packaging station of each
of the spindles 20, comprise means to temporarily stop one core 44 at a time and permit
its feed to the station in which the shaft 36 is placed. The above means, which may
be connected to a card programmer or similar for sequential operation, comprise deenergizable
stops placed on two planes, each corresponding to one of the spindles 20.
[0090] Fig. 9 shows a detailed shematic view of the unit that permits the feed of one support
of the cores, as the other will be identical.
[0091] The unit to feed the cores one at a time comprises first of all a first de-energizable
stop 108 composed of an arm against which a core 44 stops, withheld, on the opposite
side, by the side wall of the feed duct 106.
[0092] The stop 108 is hinged on a small shaft 110, which can be rotated in clockwise direction
according to the direction of arrow U so that it permits the fall of core 44 on a
further stop 112, also composed of an arm hinged in 114 on its own small control shaft,
connected, like the small shaft 110, to means not shown and programmable. The stop
arm 112 is longer than the stop arm 108 as it has a different, supplementary function.
[0093] The arm 112 can, in fact, permit the feed of core 44 and a duct 116 carrying the
cores 44 to the relevant loading station, or, alternatively, rotated in the direction
of arrow U in fig. 9, permits the further descent of core 44 into a further feed duct
118 to carry the cores 44 towards the other loading unit of the cores.
[0094] As can be noted in particular in fig. 9, the cores 44 are perfectly aligned in both
the ducts 116 which carry them to the loading station 36, and in the vertical ducts
118 fed by hopper 104.
[0095] Each of the feed ducts of cores 44 to the loading station comprises, along its route,
a plurality of de-energizable stops 120, consisting, like stops 108 and 112, of stop
arms each hinged on its small control shafts 122 connected to the same programmable
means which control operation of the small shafts 110 and 114.
[0096] Once the cores 44 are fed to ducts 116, the stop arms 120 withhold the latter in
the position shown in fig. 9. In the form of construction shown, the perfected machine
according to the invention withholds one pair of cores 44 at a time as there are two
stop arms 120.
[0097] The abovementioned programmable means first free the core 44 placed in the front
by means of anticlockwise rotation of the arm 120 associated to it, and, once this
arm is returned to stop position, an anticlockwise rotation of the arm 120 will be
commanded so that another core 44 goes to the exit end of feed duct 116.
[0098] The operating cycle of the perfected machine according to the invention can alternatively
provide complete feed of the upper duct 116 with consequent filling of the loading
station of the cores, associated to upper spindle 20, and, subsequently, complete
feed of the loading station of the cores associated to lower spindle 20, or feed of
one core 44 at a time for the loading station of the upper and lower cores.
[0099] In both the above alternatives, loading of the cores 44 to the machine will be fast
and reliable.
[0100] A description will now be given, with particular reference to fig. 10 but taking
into account also fig. 9, of the loading station of the cores 44, which are fed,
as described above, by the feed station of the cores described with reference to
fig. 9.
[0101] The discharge and collection station of the cores 44 receives them by means of any
known means, e.g. an inclined plane 126 shown with broken line in fig. 9. This station,
formed by shaft 36, is now described in detail.
[0102] The shaft 36 is in two parts or jaws which made be made integral to one another,
which, to receive cores 44 are initially open.
[0103] The collection station of cores 44 will therefore subsequently be indicated as shaft
or station 36.
[0104] The position described above of the shaft 36 is shown in fig. 9, in which the station
36 presents a first jaw 128 integral to supporting means 130 and a second jaw 132
hinged in 134 to an upright integral to supporting means 130.
[0105] Both jaws 128 and 132 present an essentially semicircular form, so that, when they
are coupled to one another and made integral, they enclose cores 44 in their suitable
seats, as shown in fig. 10.
[0106] With reference to the above figure, sensor means 136 are provided in discharge station
36 to detect the presence of the single cores 44 in the above station and their correct
positioning in same.
[0107] The abovementioned sensor means may consist of an electric switch comprising a plate
138 which is stressed upwards by a pin 140 pushed in the direction now considered
by the core 44. The sensor means 136 will be connected in known way to luminous, acoustic
or similar means to confirm correct positioning of cores 44.
[0108] From the above description, the advantages are evident of the use of the perfected
machine according to the invention which, thanks to its special conformation, can
offer a continuous operation with automatic cycle, thus eliminating the dead times
of traditional machines.
[0109] Finally, it is clear that variants and/or modifications may be made to the perfected
machine according to this invention, without affecting its protection.
1) Perfected machine with continuous operating cycle for the packaging in rolls of
various strap-shaped materials starting from longitudinal cutting of same along a
strip of notable length, comlrising a feed station of said strip, a cutting station
of said strip into thin strips of predetermined width, and a core loading station
suitable to receive for winding said thin strips for the formation of rolls, comprising
finally a discharge station of the terminated rolls, characterized by the fact that
the formation station of the terminated rolls (22) comprises at least one spindle
(20), on which said rolls in formation are placed, supported by means (24) suitable
to control a movement of rotation towards a discharge station of same (28), provided
with a series of supports (34) suitable to receive, between each of them, a terminated
roll (22), said discharge station (28) being movable towards a temporary supporting
shaft (30) on which the series of terminated rolls (22) is destined to remain, while,
simultaneously, is energized a feed station (16) of a further set of cores (44) destined
to receive the strips of material, which places said cores (44) on the spindle (20),
which, once the feed station of said supports has returned to starting position, is
returned to the initial position.
2) Perfected machine according to claim 1, characterized by the fact that the discharge
station (28) of the terminated rolls (22) comprises, on a supporting bracket (31),
a series of sections (34) substantially of U shape, suitable to receive, between a
section (34) and the adjacent one, a terminated roll (22).
3) Perfected machine according to claim 2, characterized by the fact that the bracket
(31), supporting the sections (34) housing the spindle (20), is transversally displaceable
by an arm (36) of the feed station of the cores (44).
4) Perfected machine according to claim 3, characterized by the fact that the arm
(36) provided for transversal displacement of the bracket (31) supporting the spindle
(20) is a hollow shaft suitable to receive internally the cores (44), while simultaneously,
during the transversal movement given to it, it is suitable to control the position
of the terminated rolls (22) on the shaft (30).
5) Perfected machine according to claim 4, characterized by the fact that the hollow
shaft (36) is connected to control means of its feed, e.g. a worm screw or similar
(40).
6) Perfected machine according to claim 5, characterized by the fact that the worm
screw (40) is controlled by a motor (38) provided with means to reverse its direction
of rotation.
7) Perfected machine according to claim 1, characterized by the fact that the shaft
(30) temporarily supporting the terminated rolls (22) is connected to control means
(46) to cause its backward movement with respect to the spindle (20) on which the
cores (44) have been positioned, permitting the fall of the terminated rolls (22)
towards a collection station.
8) Perfected machine according to claim 7, characterized by the fact that the hollow
shaft (36) and uprights (32) supporting the terminated rolls (22) are connected to
each other by at least one pair of cross-bars (33) provided with a longitudinal slit
(35) in which are inserted in sliding manner pins (39), respectively integral to the
shafts (36) and uprights (32).
9) Perfected machine according to claim 1, characterized by the fact that to the supporting
means (24) of the spindles (20) is associated at least one turret (50) carried revolvingly
by a shaft (52) of the casting of the machine, which is also smooth-running in a shaped
groove (53) prepared to carry said turret (50) to the seats of the supporting mzans
(24) of the spindles (20).
10) Perfected machine according to claim 9, characterized by the fact that the movement
of the turret (50) consists of a rotation associated with a traverse in direction
of the supporting means (24) of the spindles (20).
11) Perfected machine according to claim 10, characterized by the fact that the turret
(50) consists of at least one pair of shaped plates, each provided with at least one
pair of hollows (54) to receive and withhold the ends of the spindle (20).
12) Perfected machine according to claim (11), characterized by the fact that the
movement of rotation and simultaneous traverse of the turret (50) is such that it
carries at least one of the hollows (54) to suitable supports of the spindle (20)
of the means of support (24) of the latter.
13) Perfected machine according to claim 10, characterized by the fact of comprising,
associated to each turret (50), an operative arm (56) for each end of said turret,
driven by control means designed to carry a spindle (20) loaded with cores (44) on
said turret (50) and withdraw from same a spindle (20) loaded with terminated rolls
(22).
14) Perfected machine according to claim 13, characterized by the fact that the operative
arm (56) is controlled by means designed to give it a bidirectional traverse with
respect to the turret (50) and a vertical movement, also bidirectional, with respect
to said turret (50).
15) Perfected machine according to claim 14, characterized by the fact that the operative
arm (56) is provided with seats (60) suitably shaped at its end to receive the ends
of the spindle (20) automatically.
16) Perfected machine according to claim 1, characterized by the fact of comprising
transmission kinematisms to synchronize the rotating speed of the spindles (20) with
which the machine is equipped.
17) Perfected machine according to claim 1, characterized by the fact of comprising
a first set of cutting elements (82) of the wide strip (66) of material and a second
set of cutting elements (76) of the abovementioned strip to be carried alternatively
to work position when one of the above sets is worn.
18) Perfected machine according to claim 17, characterized by the ract that the cutting
elements (82) of the first set and the cutting elements (76) of the second set are
carried by supporting means (80) and respectively (78) supported by means of support
(80a), respectively (78a), connected to revolving shafts (81), respectively (74).
19) Perfected machine according to claim 18, characterized by the fact that the shafts
supporting the means of support of the cutting elements (82), (76) are essentially
parallel to each other and disaxised.
20) Perfected machine according to claim 18, characterized by the fact that the cutting
elements (82) and (76) of the wide strip (66) of material can cut same on one side
or the other.
21) Perfected machine according to claim 18, characterized by the fact that the means
of support (80) and (78) of the cutting elements (82) and (76) of the wide strip (66)
are supported by a cross-piece removable from means of support of the machine.
22) Perfected machine according to claim 20, characterized by the fact that the means
of support (80) and (78) of the cutting elements (82) and (76) are locked by piston
means (83), engaged with said means of support (80) and (78) with a projection (85)
freeable from said means of support (80) and (78).
23) Perfected machine according to claim 1, characterized by the fact of comprising
a cutting unit (90) to interrupt the feeder at at least one roll of material terminated
(22) and apply a terminal strip.
24) Perfected machine according to claim 1, characterized by the fact of comprising
a feed station of the cores (44) provided with at least one essentially vertical duct
(118) from which a series of ducts (116) depart to carry the cores (44) to the various
collection stations (36).
25) Perfected machine according to claim 24, characterized by the fact of comprising,
on both the feed ducts (118) and the ducts (116) stop arms (120), which can be de-energized,
to feed one core at a time to the collection station (36).
26) Perfected machine according to claim 25, characterized by the fact that the arms
(120) are adjustable and programmable by means of automatic control.
27) Perfected machine according to claim 25, characterized by the fact that the collection
station of the cores (44) consists of the hollow shaft (36) which is shaped in two
separable portions (128) and (132) to receive and withhold the cores (44).
28) Perfected machine according to claim 27, characterized by the fact that to one
of the portions (132) of the shaft (36) are associated sensors (140) to detect the
presence of a core (44) and send a signal to detectors.
29) Perfected machine according to the previous claims, characterized by the fact
of comprising programmers for coordinated operation of the controls of the machine
parts.
30) Perfected machine with continuous operating cycle for the packaging in rolls of
various strap-shaped materials by means of a series of simultaneous longitudinal cuts
of a wide strip of material fed by a roller, substantially as described above and
shown in the attached drawings.