BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a casing driver for thrusting/retracting of a steel
pile or casing of a large diameter during the foundation work of building or civil
engineering projects.
Description of the Related Art
[0002] There are two types of casing drivers: the oscillating type which oscillates a casing
to thrust and retract the casing and the rotary type which rotates the casing for
the thrusting/retracting thereof.
[0003] As disclosed in, for example, Japanese Patent Disclosure No. 61-270418, the rotary
type casing driver has a chuck device provided on a rotational body to hold the casing
with a split ring compressed by a hydraulic cylinder. While this rotational body is
being rotated by a hydraulic motor, a thrust frame which rotatably supports the rotational
body is lowered or raised to thrust or retract the casing. This type, as compared
with the oscillating type, can be driven into a harder layer of the ground, and allows
a high degree of perpendicularity because of the unidirectional load applied to the
casing.
[0004] With the above arrangement, however, the chuck device rotates together with the rotational
body, requiring frequent attachment/detachment of hydraulic hoses for supplying oil
to the hydraulic cylinder. This has been an obstruction to efficient work.
SUMMARY OF THE INVENTION
[0005] Accordingly, it is an object of this invention to improve the efficiency in thrusting
and retracting the casing by eliminating the attachment/detachment of the hydraulic
hoses.
[0006] To achieve the object, there is provided a casing driver having a rotational body
for rotating a casing, a thrust frame for rotatably supporting the rotational body
and an elevating device for moving the thrust frame up and down for thrusting/retracting
of the casing, characterized by comprising:
a casing insertion hole formed in the rotational body and having a tapered surface
convergent toward the casing;
a support frame;
a rotational frame so provided as to face the rotational body and rotatably supported
on the support frame;
a plurality of wedge-shaped chuck members formed on the rotational frame and each
having a tapered surface for sliding on the tapered surface of the casing insertion
hole; and
a chuck cylinder, provided on the thrust frame, for moving the support frame up and
down.
[0007] With the above arrangement, when the chuck cylinder is actuated, the chuck members
slide on the tapered surface of the casing insertion hole and are pushed in between
the casing and rotational body, thus holding the casing so that it allows free rotation
of the casing together with the rotational body. This ensures the thrusting/retracting
of the casing without rotating the chuck cylinder.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
Fig. 1 is a front view of a casing driver according to one embodiment of this invention;
Fig. 2 is a plan view of the casing driver;
Fig. 3 is a cross-sectional view of a chuck mechanism; and
Fig. 4 is a front view illustrating the casing driver in use.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0009] An embodiment of this invention will be described below with reference to the accompanying
drawings.
[0010] In a casing driver 1, three thrust cylinders 5, serving as elevating devices to move
a thrust frame 4 up and down, are mounted at equal intervals on a base frame 3 which
is supported horizontally by four jacks 2.
[0011] A ring-shaped rotational body 6 is rotatably supported on the thrust frame 4 by a
bearing 7. Around the periphery of this rotational body 6 is a gear 8 formed which
is engaged through an idler 10 with two hydraulic motors 9 mounted on the thrust frame
4.
[0012] An casing insertion hole 12 is formed formed in the inner wall of the rotational
body 6, and six chuck flutes 14 each having a tapered surface 13 convergent toward
the casing 11 are provided in the hole 12.
[0013] A rotational frame 15 is disposed above the rotational body 16. Six wedge-shaped
chuck members 17, which move up and down on the chuck flutes 14 and each have a tapered
surface 16 to slide on the tapered surface 13 of the associated chuck flute 14, are
hung through a linkage 18 from the rotational frame 15.
[0014] The rotational frame 15 is supported rotatable through a bearing 20 on a support
frame 19 disposed above the rotational frame 15. The support frame 19 is supported
elevatable on four chuck cylinders 21 mounted on the thrust frame 4.
[0015] Reference numeral 22 in Fig. 2 is a reaction counterbalancing lug.
[0016] The following is a description of thus constituted casing driver 1. In the case where
the casing driver 1 is mounted on an earth drill 23 to drive the casing 11, the thrust
frame 4 is raised by the thrust cylinders 5 first. The casing 11 is lifted up and
then lowered to be fitted in the casing insertion hole 12. When the support frame
19 is pulled down by actuating the chuck cylinders 21, the chuck members 17 are lowered
together with the rotational frame 15. The chuck members 17, sliding down at their
tapered surfaces 16 on the tapered surfaces 13 of the chuck flutes 14, are pushed
in between the rotational body 6 and the casing 11 to chuck the casing 11.
[0017] When the rotational body 6 is rotated by the hydraulic motor 9 under this condition,
the chuck members 17, rotational frame 15 and casing 11 are rotated together with
the rotational body 6. When the thrust frame 4 is lowered by actuating the thrust
cylinders 5 while the casing 11 is rotating, the casing 11 will be driven into the
ground by one stroke length of the thrust cylinders 5.
[0018] Then, the chuck cylinders 21 are actuated to lift up the chuck members 17 to thereby
release the chucking of the casing 11, and the thrust cylinders 5 are actuated to
lift up the thrust frame 4. The chuck cylinders 21 are actuated again so that the
chuck members 17 are forced in between the rotational body 6 and the casing 11 to
chuck the casing 11, and the thrust frame 4 is lowered by one stroke length of the
thrust cylinders 5 while rotating the casing 11. The above operation is repeated.
[0019] In the case of retracting the casing 11, the thrust frame 4 is lifted up by means
of the thrust cylinders 5 while rotating the casing 11 in chucked state.
[0020] With the above arrangement, at the time the casing 11 is rotated, the rotational
body 6, chuck members 17 and rotational frame 15 are rotated; however, the chuck cylinders
21 do not rotate but push the chuck members 17 between the rotational body 6 and the
casing 11. Unlike in the prior art, therefore, it is unnecessary to effect the attachment/detachment
of hoses for oil supply to, or discharge from, the chuck cylinders, thus significantly
improving the work efficiency.
[0021] Although the description of the above embodiment has been given with reference to
the case where chuck flutes each having a tapered surface convergent downward are
formed in the casing insertion hole of a rotational body and chuck members are pushed
downward from above the rotational body, the chuck members may each have a tapered
surface convergent upward and may be formed in the rotational body instead so that
they can be pushed from under the rotational body. Alternately, the casing insertion
hole may be formed to have its entire surface tapered.
[0022] According to this invention, as described above, a casing insertion hole having a
tapered surface convergent toward the casing is formed in a rotational body that is
rotatably supported on a thrust frame of a casing driver, and wedge-shaped chuck members,
which slide on the tapered surfaces to be pushed between the rotational body and casing
to chuck the casing, are rotatably supported by chuck cylinders provided on the thrust
frame. Therefore, the casing can be rotated in chucked manner without rotating the
chuck cylinders.
[0023] Unlike the prior art, therefore, this invention does not require the attachment/detachment
of hoses for oil supply to, or discharge from, the chuck cylinders, thus ensuring
a significant improvement in work efficiency.
[0024] Although this invention has been described with reference to the above particular
embodiment, it is in no way restricted to this type but can be modified in various
manners within the scope and spirit of the invention.