[0001] This invention relates to a mixture of cationic and anionic polymers useful as a
strengthening additive in papermaking processes, and to the use of the mixture in
a conventional aqueous suspension of cellulosic fibers in a process for making paper.
[0002] The production of paper of improved dry strength from pulps composed of unbleached
fibers, especially when the pulp contains black liquor, has presented a special problem
to the paper manufacturing art. Washed, unbleached pulp normally contains 1 to 10
weight percent black liquors. Most conventional dry strength polymers (both anionic
and cationic) are inadequate as dry strength additives when used with such pulps.
There is a need for new dry strength additives that improve dry strength when used
in pulps composed of unbleached fibers, particularly when the pulp contains black
liquor.
[0003] Polyacrylamides are disclosed in a number of patents to improve dry strength, and
acrylamide copolymers have been developed in attempting to provide increased dry strength
to papers made from unbleached pulps, and, more particularly, those containing black
liquor. U. S. Patent 3,819,555 discloses autodispersible, nonionic, anionic, cationic
and amphoteric vinyl polymers containing at least 60 weight percent acrylamide linkages
and at least 5 weight percent of acrolein linkages, including anionic and cationic
polymers that are said to provide improved dry and wet strength when added to unbleached
pulps, and pulps containing black liquor. U. S. Patent 3,840,489 discloses substantially
autodispersible vinylamide polymers comprising at least 60 weight percent of unsubstituted
vinylamide linkages as dry strengthening components and at least 5 weight percent
of hydrophobic linkages as components for improving absorptivity to cellulose. The
latter polymers may also carry a small amount of anionic or cationic substituents.
[0004] U.S. Patent 4,167,439 discloses that a nonionic copolymer composed of 5 to 30 weight
% N-vinyl pyrrolidone, 15 to 60 weight % acrylamide, and 30 to 70 weight % methyl
methacrylate is useful as dry strength additive when used in the presence of black
liquor.
[0005] Other acrylamide copolymers, disclosed to be water-insoluble or dispersible, are
stated to be useful as dry strength additives for use with unbleached pulps containing
black liquors. For instance, U.S. Patents 3,874,994, 3,875,097, and 3,875,098 disclose
use of a water-insoluble polymer containing at least about 60 weight percent of unsubstituted
acrylamide linkages, at least about 5 weight percent of hydrophobic linkages, and
at least about 2 weight percent of N-[di-(C₁₋₃alkyl)amino methyl]acrylamide.
[0006] Combinations of anionic and cationic polymers have also been described to be useful
in improving dry strength. U.S. Patent 3,049,469 discloses that a water soluble, carboxyl
containing polymer can be impregnated to a fibrous cellulosic material when a cationic
thermosetting polyamide-epichlorohydrin resin is added to the papermaking system.
U.S. Patent 3,332,834 discloses a complex comprised of anionic polyacrylamide, water-soluble
non-thermosetting resin and alum. And U.S. Patent 4,002,588 discloses a polysalt that
consists essentially of an anionic acrylamide-styrene-acrylic acid interpolymer (molar
ratio, respectively, of 94-65:5-15:1-20) and a water-soluble cationic polyamine having
a molecular weight in excess of 1,000 is an efficient strengthening agent, even when
used with unbleached pulps containing black liquor.
[0007] U.S. Patents 3,660,338 and 3,677,888 disclose a strength additive consisting essentially
of (a) an ionically self-crosslinked polysalt of a normally water-soluble polyanionic
polymer with a normally water-soluble polycationic polymer, at least one polymer of
which is a weak electrolyte having an ionization constant less than 10⁻³ and (b) a
water-soluble ionization suppressor.
[0008] South African Patent Application 78/2037 discloses water-soluble dry strength polymers,
which are asserted to be suitable for the manufacture of paper from unbleached fibers,
both in the presence of and in the absence of black liquor, comprising acrylamide
linkages and N-[di-(C₁₋₃alkyl) aminomethyl]acrylamide linkages have the specified
formulae in a mole ratio of 98:2 to 50:50, respectively. These polymers may have additional
linkages, which are nonionic, anionic or cationic, including cationic dimethyl diallyl
ammonium chloride and 2-dimethylaminoethyl acrylate linkages. They have a viscosity
of 2 to 10 centipoises (cps), preferably 3 to 8 cps, in a 0.5% aqueous solution of
pH 11 and 25
oC.
[0009] U.S. Patent 4,347,100 discloses that addition of an anionic organic surface active
agent into mechanical or thermomechanical pulp at elevated temperature and pressure
is effective to cause dispersion of the lignin and to retard redeposition or coating
of the lignin on the fibers during defibering of the wood and during subsequent cooling
of the pulp. Useful water-soluble anionic agents are disclosed to be relatively high
molecular weight anionic organic polyelectrolytes or polymers, such as sodium lignin
sulfonates, or relatively lower molecular weight anionic detergents. The resultant
pulp is disclosed to have improved strength. Further improvement of the strength is
disclosed to be achieved by incorporating in the furnish a cationic organic polyelectrolyte
or polymer that is capable of reacting with the anionic additive to form a polysalt.
Best results are disclosed to result when starch is added with the cationic component.
[0010] Yamashita, in Japanese Kokai No. 191394-82, discloses the addition of low molecular
weight cationic polymers having a charge density of at least (or more than) 3.0 meq/g,
preferably at least 5.0 meq/g, to unbleached pulp containing at least 3 percent,
based on the weight of the pulp, of lignin to improve the dry strength of the resultant
paper. This lignin is generally present in the black liquor. However, where sufficient
lignin is not present in the pulp, additional amounts may be added.
[0011] Yamashita also describes that the prior art includes use of an anionic or weakly
cationic water-soluble polymeric substance, or greater molecular weight than his
cationic polymers, in combination within lignin to improve dry strength, but that
the prior art processes do not provide improved dry strength.
[0012] Canadian Patent Application No. 1,110,019 discloses a process for manufacturing paper
having improved dry strength using, first, a water-soluble cationic polymer having
a viscosity greater than about 5 cps in a 10% aqueous solution at 23°C and, subsequently,
a cation content of greater than about 1.0 gram ion/kg polymer in combination with
a water soluble anionic polymer. Exemplary cationic components include a copolymer
of acrylamide and methacryloyloxyethyltrimethyl ammonium chloride having a viscosity
of 9800 cps (10% solution) and a cationic content of 2.68 gram ion/kg polymer, a copolymer
of acrylamide and methacryloyloxyethyltrimethyl ammonium chloride having a viscosity
of 9700 cps (10% solution) and a cationic content of 1.64 gram ion/kg polymer, and
a copolymer of acrylamide and dimethyldiallyl ammonium chloride having a viscosity
of 33 cps and a cationic content of 2.21 gram ion/kg polymer.
[0013] Guar and its derivatives are also known as dry strength additives. For example, U.S.
Patent 3,303,184 discloses use of aminoethyl gums, such as aminoethyl ethers of guar,
as dry strength additives.
[0014] The aforementioned dry strength additives have not been found to provide suitable
results with unbleached pulps containing black liquors. There is a need for a strengthening
additive for papermaking processes that provides improved dry strength to paper products
produced using unbleached pulps, particularly those containing black liquors.
[0015] According to the invention, a mixture of cationic and anionic polymers useful as
a strengthening additive in paper-making processes, is characterized in that it comprises
a water-soluble, linear, cationic polymer having a reduced specific viscosity (0.05
weight % in a 2 M NaCl solution at 30
oC) greater than 2 dl/g and a charge density of 0.2 to 4 meq/g, and a water-soluble,
anionic polymer having a charge density of less than 5 meq/g that is reactable in
the presence of water with the cationic polymer to form a polyelectrolyte complex.
[0016] Also according to the invention, a process for making the mixture of cationic and
anionic polymers according to the invention is characterized in that a water-soluble,
linear, cationic polymer having a reduced specific viscosity (0.05 weight % in a 2
M NaCl solution at 30
oC) greater than 2 dl/g and a charge density of 0.2 to 4 meq/g is incorporated into
a conventional aqueous suspension of cellulosic fibers, in an amount of 0.1 to 15%,
by dry weight of the fibers, in a process for making paper in which the suspension
of cellulosic fibers contains a water-soluble, anionic polymer having a charge density
of less than 5 meq/g.
[0017] Preferably in the said process, the amount of the cationic polymer is 0.2 to 3%,
by dry weight of the fibers.
[0018] Also according to the invention, the use of the mixture of cationic and anionic polymers
according to the invention is characterized in that the said mixture is incorporated
into a conventional aqueous suspension of cellulosic fibers in a process for making
paper.
[0019] The polymers useful in this invention are water-soluble cationic and anionic polymers.
By "water-soluble" it is meant that the polymers form a non-colloidal 1% aqueous solution.
By "linear" it is meant that the polymers are straight-chained, with no significant
branching present. Exemplary polymers are described below.
[0020] "Charge Density" can be determined based on the known structure of the polymer by
calculating as follows:

It may also be determined by experimentation, for instance, by using the colloidal
titration technique described by L. K. Wang and W. W. Schuster in Ind. Eng. Chem.,
Prd. Res. Dev., 14(4)312 (1975).
[0021] Herein, molecular weight is expressed in terms of the polymers reduced specific viscosity
(RSV) measured in a 2 M NaCl solution containing 0.05 weight percent of the polymer
at 30°C. Under these conditions, a cationic acrylamide copolymer of molecular weight
1 x 10⁶ has a RSV of approximately 2 dl/g.
[0022] The polyelectrolyte complex that may form from the mixture of cationic and anionic
polymers may be soluble, partially soluble or insoluble in water. Thus, it forms what
may be conventionally termed a "solution", "suspension", "dispersion", etc. Herein,
to avoid confusion, the term "aqueous system" will be used to refer to the same. In
some instances the term "aqueous system" is also used with respect to aqueous solutions
of the water-soluble polymers that form the polyelectrolyte complex.
[0023] The cationic polymers of this invention have a RSV greater than 2 dl/g, preferably
in the range of about 10 to about 25 dl/g. They have a charge density in the range
of from 0.2 to 4 meq/g, preferably 0.5 to 1.5 meq/g. Optimum performance is obtained
with cationic polymers having a charge density of about 0.8 meq/g. Exemplary cationic
polymers include polysaccharides such as cationic guar (e.g., guar derivatized with
glycidyltrimethylammonium chloride) and other natural gum derivatives, and synthetic
polymers such as copolymers of acrylamide. The latter include copolymers of acrylamide
with diallyldimethyl-ammonium chloride (DADMAC), acryloyloxyethyltrimethylammonium
chloride, methacryloyloxyethyltrimethyl ammonium methylsulfate, methacryloyloxyethyltrimethyl
ammonium chloride (MTMAC) or methacrylamidopropyltrimethylammonium chloride, etc.
Preferred are copolymers of acrylamide with DADMAC or MTMAC.
[0024] Some of the cationic polymers described above may undergo hydrolysis of their ester
linkages under conditions of high temperature, extreme pH's, or extended storage.
This hydrolysis results in the loss of cationic charge and the introduction of anionic
sites into the polymer. If sufficient hydrolysis occurs, the polymer solution may
become hazy. However, this hydrolysis has been found to have no significant effect
on the performance of the polymer so long as the net cationic charge density (sum
of cationic polymer charge density (meq. +/g) plus anionic polymer charge density
(meq. -/g)) remains within the ranges specified.
[0025] The anionic components of this invention include those normally present in unbleached
pulps such as solubilized lignins and hemicelluloses; synthetic anionic polymers;
and anionically modified natural polymers (i.e., those other than lignins and hemicelluloses).
When present in the paper-making process in sufficient quantity, the anionic polymer
normally present in unbleached pulps are preferred.
[0026] Solubilized lignins and hemicelluloses are normally present in unbleached pulps as
a result of incomplete removal of materials solubilized during manufacture of the
pulp. Such products result from both chemical and mechanical pulping.
[0027] Typically, black liquors, such as kraft black liquor or neutral sulfite brown liquor,
comprise solubilized lignin and hemicellulose. Washed, unbleached pulp normally contains
1 to 10 weight percent black liquors.
[0028] Exemplary synthetic anionic polymers and anionically modified natural polymers useful
in the present invention include copolymers of acrylamide and sodium acrylate, sodium
methacrylate and sodium-2-acrylamide-2-methylpropane sulfonate; sodium carboxymethylcellulose;
sodium carboxymethyl guar; sodium alginate; sodium polypectate; and poly-(sodium-2-acrylamide-2-methylpropane
sulfonate). They may be used by themselves or in any combination.
[0029] Also useful are anionically modified forms of lignin and hemicellulose, such as are
obtained, e.g., by oxidation, sulfonation or carboxymethylation. Oxidized and sulfonated
lignins and hemicelluloses are naturally present as by-products of the pulping process
and are normally present in unbleached pulps useful in this invention. The naturally
present lignins and hemicellulose may also be modified by synthetic processes such
as oxidation, sulfonation and carboxymethylation.
[0030] The polyelectrolyte complex of this invention provides paper having improved dry
strength in most papermaking systems. It is especially useful in the presence of the
anionic materials found in unbleached papermaking systems, i.e., black liquors, as
prior dry strength additives show reduced effectiveness in such systems.
[0031] The process for manufacturing paper comprises three principal steps: (1) forming
an aqueous suspension of cellulosic fibers; (2) adding the strengthening additive;
and (3) sheeting and drying the fibers to form the desired cellulosic web.
[0032] The first step of forming an aqueous suspension of cellulosic fibers is performed
by conventional means, such as known mechanical, chemical and semichemical, etc.,
pulping processes. After the mechanical grinding and/or chemical pulping step the
pulp is washed to remove residual pulping chemicals and solubilized wood components.
These steps are well known, for instance, as described in Casey, Pulp and Paper (New
York, Interscience Publishers, Inc. 1952).
[0033] The second step may be carried out by adding the polyelectrolyte complex, or cationic
component, or cationic and anionic components, or blends of the anionic and cationic
components directly to the papermaking system. The individual components and blends
of the components may be dry or they may be in aqueous systems. Further, this step
may be carried out by forming an aqueous system comprising the polyelectrolyte complex,
or polymer, or polymers, and adding the same to the papermaking system.
[0034] The third step is carried out according to well-known and conventional means, such
as those described in, e.g., Casey, Pulp and Paper, cited above.
[0035] The polyelectrolyte complex forms when the components are mixed in an aqueous system,
preferably under high shear. It may be formed and then added during the paper-making
process, or may be formed in the papermaking process. In the latter instance, the
cationic component may be added by itself to react with naturally present anionic
polymers or may be simultaneously or successively added with an anionic component.
When added successively, the anionic polymer is generally added prior to the cationic
polymer in order to avoid flocculating the pulp. Here, the amount of each anionic
polymer to be incorporated in the polyelectrolyte complex is reduced to take into
account the amount of that polymer already in the system.
[0036] The specific amount and type of polyelectrolyte complex that is preferable will depend
on, among other things, the characteristics of the pulp; the presence or absence of
black liquors and, where present, the amount and nature thereof; characteristics of
the polymers used to form the complex; the characteristics of the complex; the desirability
of transporting an aqueous system comprising the polyelectrolyte complex; and the
nature of the papermaking process in which the aqueous system is to be used. The polyelectrolyte
complex will typically comprise polymers in a ratio of cationic polymer(s):anionic
polymer(s) of 4:100 to 40:1, preferably 1:4 to 4:1. Aqueous systems formed prior to
addition to the pulp normally comprise 0.1 to 10 weight percent, based on the weight
of the water in the system, of the polyelectrolyte complex. Generally, the polyelectrolyte
complex is effective when add d to the stock in an amount of 0.1 to 15%, preferably
0.2 to 3%, by dry weight of the pulp.
[0037] The amount of anionic polymer to be used is dependent on the source of the anionic
material. Naturally present anionic polymers are typically found at a level of 0.1
to 5%, based on the dry weight of the pulp. When anionic polymers are added to the
sytem, the total weight of anionic polymers generally falls in the range of 0.1 to
10%, based on the dry weight of the pulp. Preferably, the total weight of added anionic
polymers is in the range of 0.1 to 2.5%, based on the dry weight of the pulp.
[0038] The level of cationic polymer required is highly dependent on the level of anionic
material present. The level of cationic polymer is generally 0.1 to 5%, preferably
0.1 to 2.5%, based on the dry weight of the pulp.
[0039] The anionic charge fraction is indicative of the nature of the polyelectrolyte complex.
It can be determined by the following formula:

in which the total anionic charge is determined by multiplying the absolute value
of the charge density (electrostatic charge per weight of polymer, e.g., in meq/g)
of each anionic polymer forming the polyelectrolyte complex by the weight of that
polymer in the polyelectrolyte complex and adding the total charge of all of the anionic
polymers. The total cationic charge is determined by multiplying the charge density
of each cationic polymer forming the poly-electrolyte complex by the weight of that
polymer in the polyelectrolyte complex and adding the total charge of all of the
cationic polymers. Generally, the polyelectrolyte complex is completely soluble at
an anionic charge fraction of less than 0.2, colloidal at an anionic charge fraction
of 0.2 to 0.4, and fibrous (in some instances as a stringy gel that precipitates from
solution, but which becomes colloidal under high shear) at an anionic charge fraction
greater than 0.4. Polyelectrolyte complexes of this invention generally have an anionic
charge fraction of 0.1 to 0.98, preferably an anionic charge fraction of 0.3 to 0.8,
and more preferably 0.45 to 0.6. All polyelectrolyte complexes per this invention
provide enhanced dry strength, particularly in the presence of black liquors. However,
except as described below, the fibrous polyelectrolyte complexes (particularly those
having the more preferred anionic charge fraction listed above) provide larger improvement
in dry strength than colloidal or water-soluble polyelectrolyte complexes prepared
from the same polymers. Under high shear in papermaking, these fibrous particles break
into colloidal particles that provide excellent dry strength properties.
[0040] Unique properties are obtained by forming the polyelectrolyte complex by mixing
the anionic and cationic components in an aqueous system at a temperature of at least
75°C and letting the mixture cool to less than about 60°C, preferably less than 50°C.
This can be achieved by adding the dry powder polymers to water heated to at least
75°C and, then, allowing the resultant aqueous system to cool to less than about 60°C.
Premixing of the polymers into a dry polymer mixture may facilitate handling. The
same properties can be obtained by preparing separation aqueous systems of the anionic
and cationic polymers, heating each of the aqueous systems to at least 75°C, mixing
them together, and, then, allowing the resultant aqueous system to cool to less than
about 60°C. Polyelectrolyte complexes prepared by these processes generally have an
anionic charge fraction of 0.1 to 0.98, preferably 0.4 to 0.9, and most preferably
0.65 to 0.85. High shear mixing aids in the rapid preparation of these polyelectrolyte
complexes, but is not necessary. Maintaining the temperature of the preparation solution,
dispersion, or slurry at above about 75°C for one hour aids in the homogenization
of the mixture.
[0041] Polyelectrolyte complexes having an anionic charge fraction of less than about 0.2
prepared by heating to at least 75°C and cooling will be water-soluble and perform
in the same manner to those having the same anionic charge fraction prepared at lower
temperatures. Polyelectrolyte complexes with anionic charge fractions of from about
0.2 to less than about 0.65 form colloidal particles that perform similar to the colloidal
and fibrous particles prepared without heating to at least 75
oC and cooling.
[0042] When the anionic charge fraction is about 0.65 or higher and the polyelectrolyte
complexes are prepared by heating to at least 75°C followed by cooling, water-soluble
polyelectrolyte complexes are obtained that perform even better as dry strength additives
than the other species of this invention. These soluble polyelectrolyte complexes
are also useful as shear activated flocculants, retention aids on high speed paper
machines, viscosifiers and drag reduction agents, and in water treatment.
[0043] Such water-soluble complexes can be prepared from all of the aforementioned types
of anionic components. However, temperatures are not normally sufficiently high during
paper-making for formation of such a water-soluble polyelectrolyte complex. Therefore,
to use those anionic polymers normally present in unbleached pulps, it is necessary
to separate the anionic component from the pulp. This separation is normally carried
out in the papermaking process, making such anionic components readily available.
[0044] Water-soluble polyelectrolyte complexes can be prepared from, for example poly(acrylamide-co-dimethyldiallyammonium
chloride) and Marasperse N-3 sodium lignin sulfonate (Reed Lignin Inc., Greenwich,
CT), or Aqualon™ CMC 7M (Aqualon Company, Wilmington, DE), or southern pine black
liquor; quaternary amine modified waxy maize starch and Marasperse N-22 sodium lignin
sulfonate (Reed Lignin Inc., Greenwich, CT); poly(acrylamide-co-methylacryloxyethyltrimethylammonium
chloride) and Marasperse N-3 sodium lignin sulfonate; and poly(acrylamide-co-methylacryloxyethyltrimethylammonium
chloride) and Marasperse N-3 sodium lignin sulfonate. However, some combinations of
cationic and anionic components prepared in this manner yield polyelectrolyte complexes
having anionic charge fractions of 0.65 or higher that are particulate or colloidal
and perform equivalent to their counterparts that are formed without heating to at
least 75°C and cooling.
[0045] Other additives useful in the papermaking process of this invention include sizes,
defoamers, fillers, wetting agents, optical brighteners, inorganic salts, etc.
[0046] This invention is illustrated in the following examples. All percentages, parts,
etc., are by weight, based on the weight of the dry pulp, unless otherwise indicated.
Examples 1 - 6
[0047] These examples demonstrate preparation of paper with improved dry strength according
to the process of this invention using a water-soluble, linear, high molecular weight,
low charge density, cationic polymer by itself and in combi nation with the water-soluble
anionic polymers that result from the manufacture of wood pulp (e.g., solubilized
lignins and hemicelluloses found in black liquor).
[0048] Handsheets were made on a Noble and Wood Sheet Machine (Noble and Wood Machine Co.,
Hoosick Falls, NY) using the following:
1. Pulp: unbleached southern kraft pulp beaten to 550 Canadian Standard Freeness (CSF)
at pH 8.
2. Standard Hard Water: Standard hard water having 50 ppm alkalinity and 100 ppm hardness
was prepared by adding CaCl₂ and NaHCO₃ to distilled water, and adjusting the pH to
6.5 with H₂SO₄.
3. Black Liquor (Union Camp Corp., Savannah, GA): |
Total Solids: |
15.9% (measured by Tappi Standard T650) |
Sulfate Ash: |
8.9% |
Sodium: |
2.6% (by atomic absorption spectroscopy) |
Sulfur: |
0.7% (by x-ray fluoresence) |
Lignin: |
5.2% (by UV spectroscopy) |
Charge density (by colloidal titration): |
.057 meq/g at pH 5.5 |
|
.103 meq/g at pH 9.0 |
4. Defoamer: Defoamer 491A (Hercules Incorporated, Wilmington, DE).
[0049] A 3920 ml sample of 2.5 weight % stock, from a well mixed batch of beaten pulp, was
placed into a 4 liter metal beaker. Defoamer (0.025% based on cut of dry pulp) was
added to the beaker and stirring was begun. Then, black liquor was added to the beaker
in the amount listed in Table 1 below and stirring was continued for three minutes.
The stock was transferred to the proportioner and diluted to 18 liters with the pH
6.5 standard hard water described above. Next, a cationic copolymer (indicated in
the following table) was added to the stock and the pH of the stock was adjusted to
5.5 with H₂SO₄, and the stock was mixed for five minutes.
[0050] A clean thoroughly wetted screen was placed on an open deckle. The deckle was clamped
closed and then filled with the 6.5 pH standard hard water (described above), from
the white water return tank, to the bottom mark on the deckle box. A one liter aliquout
of stock was drawn from the proportioner and poured into the deckle. The stock in
the deckle was stirred using three rapid strokes of the dasher, the dasher was removed,
and the deckle was drawn into the white water return tank. The screen and retained
pulp was then transferred to the open felt at the entrance to the press.
[0051] The felted sheets were run through the press with the press weights adjusted so as
to obtained a pressed sheet having 33-34% solids. Then, the sheet and screen were
placed in the drum dryer, having an internal temperature of 240
oF and a throughput time of 50-55 seconds, and run through two times (during the first
run the sheet was in contact with the drum and during the second run the screen was
in contact with the drum.). The sheets were conditions at 72
oF and 50% relative humidity for 24 hours. Eight sheets were prepared in this manner,
with the last five being used for testing.
[0052] The handsheets were evaluated by way of the following tests:
Mullen Burst: Tappi Standard T403 ("Bursting Strength of Paper").
STFI Compression: Tappi Standard T826 ("Short Span Compressive Strength of Paperboard").
Results are shown in Table 1.
Table 1
Effect of Addition of Cationic Polymer |
Example No. |
Polymer¹ (%)² |
Black Liquor Solids Added(%)² |
|
|
0 |
3.2 |
0 |
3.2 |
|
|
STFI (lbs/in) |
Mullen Burst (psi) |
1.(Control) |
- |
17.6 |
17.6 |
56.7 |
53.0 |
2. |
0.1 |
18.2 |
18.9 |
60.7 |
59.4 |
3. |
0.2 |
19.0 |
19.7 |
67.4 |
67.7 |
4. |
0.3 |
17.8 |
21.0 |
69.4 |
76.5 |
5. |
0.4 |
18.2 |
21.8 |
65.0 |
77.0 |
6. |
0.5 |
18.2 |
21.9 |
66.5 |
76.6 |
1. Copolymer of 6.2 mole % diallyldimethyl ammonium chloride and 93.8 mole % acrylamide,
having a RSV of 12.2 dl/g. |
2. Weight percentage, based on the weight of the dry pulp. |
[0053] The data in Table 1 shows that improved results are obtained with respect to both
the STFI Compression Strength and Mullen Burst tests when a cationic polymer of this
invention is added to a pulp containing black liquor. Looking at the rows of data
it can be seen that best STFI Compression Strength results were obtained with samples
containing black liquor. Similarly, Mullen Burst results were better for samples containing
black liquor than samples that did not contain black liquor at polymer levels of 0.2%
or more, despite the fact that better results were obtained when the control did not
contain black liquor. Looking at the columns, it can be seen that results were significantly
better with samples containing black liquor having 0.2% or more of the cationic polymer.
Thus, this example demonstrates formation of a polyelectrolute complex between the
cationic polymer added and the anionic polymers present in the black liquor, and that
improved dry strength is obtained with the polyelectrolyte complex of this invention.
Examples 7-9
[0054] The examples illustrate the effect of molecular weight on the performance of the
cationic polymer forming the polyelectrolyte complex. The procedure of examples 1-6
was repeated using 0.4%, by dry weight of the pulp, of the polymer used in examples
2-6 which was ultrasonically degraded in order to obtain samples of lower molecular
weight. Results, along with data for control Example No. 1 and Example No. 4 which
is included for convenience, are shown in Table 2 below.
Table 2
Effect of Weight of Cationic Polymer |
Example No. |
Polymer RSV¹ (dl/g) |
Black Liquor Solids Added(%)² |
|
|
0 |
3.2 |
0 |
3.2 |
|
|
STFI (lbs/in) |
Mullen Burst (psi) |
1.³(Control) |
- |
17.6 |
17.6 |
56.7 |
53.0 |
4.³ |
12.2 |
18.2 |
21.8 |
65.0 |
77.0 |
7. |
6.8 |
18.2 |
20.0 |
64.8 |
66.7 |
8. |
5.9 |
18.0 |
19.6 |
59.5 |
61.2 |
9. |
2.3 |
18.1 |
19.2 |
60.0 |
60.6 |
1. Reduced specific viscosity (as defined above). |
2. Weight percent, based on the weight of the dry pulp. |
3. From Table 1. |
[0055] The above results show that improved results are obtained with respect to both the
STFI Compression Strength and Mullen Burst tests with the cationic polymers per this
invention having RSV's of 2 dl/g or more. Looking at the rows of data it can be seen
that better STFI Compression Strength results were obtained with samples containing
black liquor. Similarly, Mullen Burst results were better for samples containing black
liquor than samples that did not contain black liquor. This indicates formation of
a polyelectrolyte complex between the added cationic polymers and naturally present
anionic polymers of the black liquor.
[0056] Looking at the columns, it can be seen that best results were obtained with samples
having higher molecular weights (represented by higher RSV) and that significantly
better results were obtained with sample No. 4 having a RSV in the preferred range,
i.e., 12.2 dl/g, when the sample was prepared in the presence of black liquor.
Examples 10-15
[0057] These examples illustrate the effect of the charge density of the cationic polymer.
Charge density was varied by preparing acrylamide copolymers having different amounts
of diallyldimethyl ammonium chloride cationic monomer. The procedure of Examples 1-6
was repeated using the polymers described below. The polymers all had RSV's in the
range of 8-9.5 dl/g. Results are shown in Table 3, below.
Table 3
Effect of Charge Density |
Example No. |
Mole % Cationic Monomer in Polymer¹ |
Cationic Polymer Added(%)² |
Charge Density (meq/g) |
Black Liquor Solids Added (%)² |
|
|
|
|
0 |
3.2 |
0 |
3.2 |
|
|
|
|
STFI (lbs/in) |
Mullen Burst (psi) |
10. (Control) |
- |
- |
- |
18.3 |
18.5 |
58.5 |
60.9 |
11. |
5.3 |
0.4 |
0.70 |
20.5 |
21.7 |
72.5 |
73.6 |
12. |
8.0 |
0.4 |
1.02 |
19.3 |
21.5 |
65.7 |
72.4 |
13. |
11.0 |
0.4 |
1.36 |
19.3 |
21.5 |
71.4 |
73.4 |
14. |
14.4 |
0.4 |
1.71 |
19.0 |
20.7 |
66.9 |
66.9 |
15. |
16.7 |
0.4 |
1.94 |
18.2 |
20.6 |
68.2 |
70.9 |
1. Mole % of diallyldimethyl ammonium chloride in a cationic copolymer comprised of
acrylamide and diallyldimethyl ammonium chloride units. |
2. Weight percent, based on the weight of the dry pulp. |
[0058] Looking at the rows, in all but one instance superior results are obtained in the
presence of black liquor, indicating that a polyelectrolyte complex is being formed
by the cationic polymer and the naturally present anionic polymers. Looking at the
columns of data, it can be seen that there is a trend towards better results occurring
with polyelectrolyte complexes of lower charge density cationic polymers.
Examples 16-22
[0059] These examples demonstrate use of a number of different cationic polymers per this
invention. The procedures of Examples 1-6 was repeated using the polymers and obtaining
the results shown in Table 4, below.
Table 4
Various Cationic Copolymers |
Example No. |
Polymer |
RSV¹ (dl/g) |
Cationic Polymer Added(%)² |
Black Liquor Solids Added² |
|
|
|
|
0 |
3.2 |
0 |
3.2 |
|
|
|
|
STFI (lbs/1"width) |
Mullen Burst (psi) |
16. |
-- |
|
|
17.7 |
18.4 |
58.3 |
59.6 |
17. |
8% MTMMS:92% acrylamide³ |
7 |
0.4 |
19.2 |
20.5 |
67.4 |
72.5 |
18. |
11% MTMMS:89% acrylamide³ |
8 |
0.4 |
19.1 |
20.0 |
67.3 |
69.9 |
19. |
8% ATMAC:92% acrylamide⁴ |
10 |
0.4 |
18.9 |
20.1 |
67.4 |
68.7 |
20. |
Cationic Guar, MS=0.28⁵ |
- |
0.4 |
19.2 |
20.2 |
66.1 |
72.9 |
21. |
7.5% ATMAC:92.5% acrylamide⁴ |
20.2 |
0.4 |
19.4 |
20.8 |
75.2 |
76.6 |
22. |
15% MAPTAC:85% acrylamide⁶ |
6.6 |
0.4 |
18.3 |
19.8 |
72.6 |
66.6 |
1. Reduced specific viscosity (as defined above). |
2. Weight percent, based on the weight of the dry pulp. |
3. Copolymer of acrylamide and methacryloyloxyethyltrimethylammonium methylsulfate. |
4. Copolymer of acrylamide and acryloyloxyethyltrimethylammonium chloride. |
5. Glycidyltrimethylammonium chloride cationizing agent. Molar substitution is 0.28. |
6. Copolymer of acrylamide and methacrylamidopropyltrimethyl ammonium chloride. |
[0060] The data in Table 4 shows that improved STFI Compression Strength and Mullen Burst
results are obtained using the cationic polymers of this invention. In each instance,
the samples prepared with cationic polymers per this invention performed better than
the control sample. STFI Compression Strength was better in each instance with black
liquor. Mullen Burst results were better with the samples prepared with black liquor
than samples that were not prepared with black liquor, except with respect to sample
No. 22. Thus, the results indicate that a polyelectrolyte complex forms between the
cationic polymers of this invention and anionic polymer present in black liquors.
Examples 23-27
[0061] These examples show the effect of addition of both anionic and cationic polymers
during papermaking and the beneficial effect of addition of higher levels of anionic
component. The procedures of Example 1 were repeated using 0.5% of the cationic polymer
used in example 2-6 and the anionic polymers listed in Table 5, below. The results
are shown below in Table 5.
Table 5
Addition of Natural Polymers |
Example No. |
Anionic Polymer |
Anionic Polymer (% Added)¹ |
STFI (lbs/1"width) |
Mullen Burst (psi) |
23. (Control) |
- |
- |
17.9 |
68.5 |
24. (Invention) |
Kraft black liquor² |
2.4 |
19.5 |
71.0 |
25. (Invention) |
Kraft black liquor² |
3.2 |
21.9 |
76.6 |
26. (Invention) |
Kraft lignin³ |
0.84 |
19.8 |
72.2 |
27. (Invention) |
sodium lignin sulfonate⁴ |
0.47 |
18.9 |
72.3 |
1. Weight percentage, based on the weight of the dry pulp. |
2. Union Camp Corp., Savannah, GA. Properties listed in the discussion of Examples
1-6. |
3. Indulin AT Kraft lignin (Westvaco Corporation, New York, NY) |
4. Lignosol XD sodium lignin sulfonate (Reed Lignin, Inc., Greenwich, CT). |
[0062] The data in Table 5 demonstrates that superior dry strength properties are obtained
when both an anionic and cationic polymer are added during papermaking so as to form
a polyelectrolyte complex. In addition, example 25 shows that improved results are
achieved when the amount of anionic polymer is such that the cationic and anionic
changes are nearly balanced (i.e., the charges are neutralized).
Examples 28-35
[0063] These examples illustrate the effect of using anionic polymers, other than those
resulting from the pulping operation, that fall within the scope of this invention.
Comparison samples prepared with anionic and cationic samples outside the scope of
this invention are also presented. The procedures of examples 1-6 were repeated using
0.7% of the cationic polymer of examples 2-6, except that polyamideepichlorohydrin
was used as a cationic polymer in sample No. 35. The anionic polymers were added after
the black liquor and before the cationic polymer. Results are shown in Table 6, below.
Table 6
Addition of Anionic Polymer |
Example No. |
Anionic Polymer (% Added)¹ |
STFI (lbs/1"width) |
|
|
No Black Liquor |
3.2 % Black Liquor Solids¹ |
28. |
- |
16.2 |
19.1 |
29. |
CMC 7M² (0.2%) |
18.7 |
19.9 |
30. |
CMC 4M² (0.32%) |
19.3 |
20.5 |
31. |
acrylamide - sodium acrylate copolymer³ (0.5%) |
18.7 |
19.0 |
32. |
acrylamide - sodium acrylate copolymer⁴ (0.17%) |
19.1 |
19.5 |
33. |
Poly(sodium-2-acrylamide-2-methylpropylsulfonate)⁵ (0.13%) |
18.5 |
19.9 |
34. |
Poly(sodium) acrylate⁶ (0.06%) |
17.4 |
19.3 |
35. |
Polyaminoamide epichlorohydrin/CMC 7M² (0.68%/0.35%) |
22.0 |
20.0 |
1. Weight percent, based on the weight of the dry pulp. |
2. Carboxymethylcellulose, available from Aqualon Company, Wilmington, DE. |
3. Accostrength 86 copolymer, a copolymer of 90 mole % acrylamide and 10 mole % sodium
acrylate (American Cyanamide Company, Wayne, NJ). |
4. A copolymer of 75 mole % acrylamide and 25 mole % sodium acrylate. |
5. HSP 1180 poly(sodium-2-acrylamide-2-methylpropylsulfonate) (Henkel Corporation,
Ambler, PA). |
6. Acrysol LMW-45NX poly(sodium) acrylate (Rohm and Haas, Philadelphia, PA). |
[0064] The data in Table 6 shows the superior dry strength properties of paper prepared
with the polyelectrolyte complex of this invention.
[0065] Looking at the columns, it can be seen that all of the samples prepared in the absence
of black liquor performed better than the control sample in which no anionic polymer
was used and that the samples prepared using the anionic polymers of this invention
(nor present naturally) performed much better than the sample prepared only with poly(sodium
acrylate), an anionic polymer outside the scope of the instant invention.
[0066] Looking at the rows, it can be seen that in every sample, but sample No. 35, the
sample prepared with black liquor performed better than the sample prepared without
black liquor. Specifically, in Example No. 28 a polyelectrolyte complex forms with
the cationic polymers and the naturally present anionic polymers in black liquor,
providing improved dry strength. Examples 29 and 30 have superior dry strength compared
to example 28 in the absence of black liquor, indicating formation of a polyelectrolute
complex by the cationic polymer and CMC. Similar results were found to occur with
other cationic/anionic polymer combination per this invention, in the absence of black
liquor, in examples 31 to 33. The lower STFI value achieved with poly(sodium)acrylate
(no black liquor present) indicates that additive anionic polymers per the instance
invention provide superior dry strength as compared to other additive anionic polymers.
[0067] The results obtained in example 34 in the presence of black liquor can be attributed
to formation of a polyelectrolyte complex between the cationic polymer and the anionic
polymers forming the black liquor.
[0068] Sample 35 is a comparative example showing the use of a cationic polymer outside
the scope of the instant invention. The STFI value was lower in the presence of black
liquor using this cationic polymer.
[0069] From the above, it can be seen that this invention provides superior dry strength
in the presence of black liquor than in the absence of black liquor, whereas a decrease
in dry strength occurs in the presence of black liquor using dry strength additives
outside the scope of this invention.
Examples 36-38
[0070] These examples illustrate the effect of premixing a portion of the anionic component
with the cationic polymer so as to form an aqueous system containing a polyelectrolyte
complex and adding the aqueous sytem to a papermaking furnish. The procedure of examples
106 were repeated so as to prepare a control example having no cationic polymer, example
36, and a sample prepared with a cationic copolymer comprised of 87.6 mole % acrylamide
units and 12.4% diallyldimethylammonium chloride units. Example 37.
[0071] Sample 38 was prepared using an additive composition comprising 86 parts of the aforementioned
acrylamide copolymer and 14 parts sodium lignin sulfonate, which was premixed in a
Waring blender so as to form a water-insoluble particulate polyelectrolyte complex
prior to addition to the papermaking furnish according to the following procedure.
In a Waring blender, 45g of a 20 weight percent solution of sodium lignin sulfonate
(Lignosol XD, available from Reed Lignin Inc., Greenwich, Connecticut, having a charge
density of 0.79 meq/g at pH 6.5) was mixed into 1833 g of a 3 weight percent solution
of a copolymer comprised of 87.6 mole % acrylamide units and 12.4 mole % diallyldimethyl
ammonium chloride (RSV 13; 1.51 meq/g). This mixture was diluted with demineralized
water to form a 0.5 weight percent total solids solution that was slightly turbid.
[0072] This material was evaluated in handsheets using the procedures of examples 1 to 6.
Results are shown in Table 7.
Table 7
Premixing Polymers |
Example No. |
Cationic Polymer Added (%)¹ |
Black Liquor Solids Added (%)¹ |
|
|
0 |
3.2 |
0 |
3.2 |
|
|
STFI (lbs/1"width) |
Mullen Burst (psi) |
36. (Control) |
|
16.9 |
17.2 |
57.4 |
62.2 |
37. |
0.3 |
17.2 |
18.4 |
71.4 |
72.6 |
38.² |
0.3 |
18.0 |
20.0 |
71.2 |
73.8 |
1. Weight percent, based on the weight of the dry pulp. |
2. In addition, 0.05% Lignosol XD anionic polymer (Reed Lignin Inc., Greenwich, CT)
was used in this example . |
[0073] The data in Table 7 demonstrates that excellent dry strength properties are obtained
using an anionic and cationic polymer per this invention, particularly when they are
premixed to form a particulate polyelectrolyte complex prior to addition to the papermaking
process. Excellent dry strength properties occur in the presence of black liquor,
and superior performance to the cationic polymer only is shown in the absence of black
liquor.
Examples 39-46
[0074] These examples illustrates the performance of comparative polymers. The procedure
of Examples 1-6 was repeated using the following polymers: no cationic polymer, (sample
No. 39); Corcat P600 polyethyleneimine (PEI) (Cordova Chemical Co. Muskegon, MI) (sample
No. 40); poly(diallyldimethylammonium chloride) (sample No. 41); poly(acryloyloxyethyltrimethylammonium
chloride) (sample No. 42); polyaminoamide epichlorohydrin resin (sample No. 43);
copolymer prepared from 11 mole % styrene, 5 mole % sodium acrylate and 84 mole %
acrylamide, prepared according to the procedures of example 12 of U.S. Patent No.
3,840,489) (sample No. 44); a copolymer prepared by mixing the copolymer of Example
44 with polyaminoamide epichlorohydrin resin according to the procedures of U.S. Patent
No. 4,002,588 (the polymers were mixed at an equal charge ratio) (sample No. 45);
and a Mannich Reaction product of polyacrylamide, formaldehyde and dimethylamine,
5% molar substitution (viscosity in 0.5% solution, at pH 11, 6.5 cps), prepared according
to Example 1 of South African Application 78/2037 (sample No. 46). Results are shown
in Table 8, below.
Table 8
Comparison Polymers |
Example No. |
RSV² (dl/g) |
Charge Density (meq/g)³ |
Polymer Added (%)¹ |
Black Liquor Solids Added(%)¹ |
|
|
|
|
0 |
3.2 |
0 |
3.2 |
|
|
|
|
STFI (lbs/1"width) |
Mullen Burst (psi) |
39. (Control) |
- |
- |
- |
17.5 |
17.8 |
61.3 |
63.2 |
40. |
0.4 |
16 |
0.5 |
19.1 |
18.3 |
62.5 |
61.8 |
41. |
1.1 |
6.2 |
0.5 |
17.0 |
15.9 |
51.5 |
53.8 |
42. |
5.2 |
5.2 |
0.4 |
18.8 |
18.1 |
67.7 |
67.1 |
43. |
0.4 |
2.5 |
0.4 |
18.6 |
18.6 |
80.1 |
77.0 |
44. |
-- |
-- |
0.4 |
19.7 |
19.8 |
71.1 |
71.3 |
45. |
-- |
-- |
0.4 |
18.8 |
18.1 |
65.7 |
69.3 |
46. |
-- |
-- |
0.4 |
18.3 |
18.4 |
63.1 |
60.9 |
1. Weight percent, based on the weight of the dry pulp. |
2. Reduced specific viscosity (defined above). |
3. Calculated based on structure. |
[0075] In almost every instance of using the comparative cationic polymers, either or both
of STFI and Mullen Burst properties were worse when black liquor was present during
the preparation of paper compared to when black liquor was not present; this, despite
the fact that superior results were obtained by merely adding black liquor in the
control (absence of a cationic polymer). In one instance (sample 44), negligible improvement
occurred.
Examples 47-49
[0076] The following examples demonstrate a preferred embodiment of this invention in which
two aqueous systems comprising components are prepared, heated to greater than 75
oC, mixed and cooled to less than about 60°C.
[0077] Separately, 196 g of a 0.5 weight percent solution of a copolymer of acrylamide and
diallyldimethylammonium chloride (6 mol %) and 200 g of a solution containing the
amount of Marasperse N-3 sodium lignin sulfonate (Reed Lignin Inc., Greenwich, CT)
listed in the following table (no sodium lignin sulfonate was used in control example
47) were heated to 80°C. The two solutions were added to a baffled, heated vessel
and mixed with a Cowles disperser blade for 5 minutes at 750 rpm, while the temperature
was maintained at 80°C, and then the resulting aqueous system was allowed to cool
to room temperature. The results are shown in Table 9 below.
Table 9
Ex. |
Anionic Charge Fraction |
Sodium Lignin Sulfonate(g) |
Nature of Polyelectrolyte Complex |
Brookfield Viscosity¹ |
47 |
0 |
0 |
None formed |
37 cps |
48 |
0.6 |
0.993 |
0.6 micron colloidal particle |
5.7 cps |
49 |
0.8 |
2.648 |
soluble |
4.6 cps |
Examples 50-54
[0078] In order to study the properties of paper prepared using the complexes of Examples
48 and 49, and complexes prepared by adding the anionic and cationic components directly
to a papermaking system, the procedures of Examples 1 - 6 were repeated used the cationic
polymer at an addition level of 0.5 weight %, by weight of dry pulp. A control sample
was prepared without using an additive. The results are shown in Table 10 below.
Table 10
Ex. |
Additive |
STFI Compression (lbs/in) |
Mullen Burst (psi) |
50 |
Control (none) |
14.9 |
42 |
51 |
Complex of Example 48 |
17.6 |
88 |
52 |
Components used in Example 48¹ |
18.2 |
72 |
53 |
Complex of Example 49 |
19.5 |
91 |
54 |
Components used in Example 49¹ |
17.9 |
82 |
1. The components were added directly to the papermaking system, as 0.5% aqueous solutions,
with the anionic component being added prior to the cationic. |
[0079] The above table shows that premixing the components at about 75°C and cooling them
to less than about 60°C does not significantly effect complex performance at an anionic
charge fraction of 0.6, but results in superior performance at a charge fraction of
0.8. Thus, this comparison demonstrates the superiority of the water-soluble polyelectrolyte
complexes of this preferred embodiment.
Examples 55-56
[0080] The following examples demonstrate a preferred embodiment of this invention.
[0081] A dry powder was prepared by mixing 0.98 g of copolymer of acrylamide and diallyldimethylammonium
chloride (6 mole %) and the amount of Marasperse N-3 sodium lignin sulfonate (Reed
Lignin Inc., Greenwich, CT) listed in the following table. The dry powder mixture
was then added to 200 g of water that had been heated to 80°C and the mixture was
stirred using a Cowles disperser blade in a baffled, heated vessel for 5 minutes at
750 rpm, while the temperature was maintained 80°C, and then allowed to cool to room
temperature. The results are shown in Table 11, below.
Table 11
Ex. |
Anionic Charge Fraction |
Sodium Lignin Sulfonate(g) |
Nature of Polyelectrolyte Complex |
Brookfield Viscosity¹ |
55 |
0.5 |
0.66 |
colloidal particle |
not measured |
56 |
0.8 |
2.65 |
soluble |
5 cps |
[0082] The properties of the polyelectrolyte complex of Example 56 are similar to those
of the polyelectrolyte complex of example 49, indicating that they are essentially
the same. Therefore, performance would be similar to that of Example 53.
From all of the above examples, it can be seen that the polyelectrolyte complex of
the instant invention provides improved dry strength, particularly in papers prepared
with unbleached pulp and black liquor. Therefore, the polyelectrolyte complex of
this invention is suitable for use as dry strength additive in all types of paper
and is particularly useful as a dry strength additive for unbleached paper and paper
board.
1. A mixture of cationic and anionic polymers useful as a strengthening additive in
papermaking processes, is characterized in that it comprises a water-soluble, linear,
cationic polymer having a reduced specific viscosity (0.05 weight % in a 2 M NaCl
solution at 30oC) greater than 2 dl/g and a charge density of 0.2 to 4 meq/g, and a water-soluble,
anionic polymer having a charge density of less than 5 meq/g that is reactable in
the presence of water with the cationic polymer to form a polyelectrolyte complex.
2. A mixture of cationic and anionic polymers as claimed in claim 1, further characterized
in that the cationic polymer has a reduced specific viscosity of 10 to 25 dl/g.
3. A mixture of cationic and anionic polymers as claimed in claim 1 or 2, further
characterized in that the cationic polymer has a charge density of 0.5 to 1.5 meq/g.
4. A mixture of cationic and anionic polymers as claimed in claim 1, 2, or 3, further
characterized in that the cationic polymer is selected from the group consisting of
cationic guar and copolymers of acrylamide and diallyldimethylammonium chloride,
acryloyloxyethyltrimethylammonium chloride, methacryloyloxyethyltrimethylammonium
methylsulfate, methacryloyloxyethyltrimethylammonium chloride and methacrylamidopropyltrimethylammonium
chloride.
5. A mixture of cationic and anionic polymers as claimed in claim 4, further characterized
in that the cationic polymer is selected from the group consisting of copolymers of
acrylamide and diallyldimethylammonium chloride and methacryloyloxyethyltrimethyl
ammonium chloride.
6. A mixture of cationic and anionic polymers as claimed in any of the preceding claims,
further characterized in that the anionic polymer is selected from the group consisting
of copolymers of acrylamide and sodium acrylate, sodium methacrylate and sodium-2-acrylamide-2-
methylpropane sulfonate, sodium carboxymethyl cellulose, sodium carboxymethyl guar,
sodium alginate, sodium polypectate and poly(sodium-2-acrylamide-2-methylpropane sulfonate).
7. A mixture of cationic and anionic polymers as claimed in any of the preceding claims,
further characterized in that the polymer mixture is in the form of a polyelectrolyte
complex.
8. A mixture of cationic and anionic polymers as claimed in claim 7, further characterized
in that the polyelectrolyte complex has an anionic charge fraction of 0.1 to 0.98.
9. A mixture of cationic and anionic polymers as claimed in claim 7, further characterized
in that the polyelectrolyte complex has an anionic charge fraction of 0.3 to 0.8.
10. A mixture of cationic and anionic polymers as claimed in claim 7, further characterized
in that the polyelectrolyte complex has an anionic charge fraction of 0.65 to 0.85.
11. A mixture of cationic and anionic polymers as claimed in claim 7, further characterized
in that the polyelectrolyte complex has an anionic charge fraction of 0.45 to 0.6
and is fibrous.
12. A mixture of cationic and anionic polymers as claimed in any of the preceding
claims, further characterized in that the weight ratio of the cationic polymer to
the anionic polymer is 4:100 to 40:1.
13. A mixture of cationic and anionic polymers as claimed in claim 12, further characterized
in that the the weight ratio of the cationic polymer to the anionic polymer is 1:4
to 4:1.
14. A process for making the mixture of cationic and anionic polymers as claimed in
any of the preceding claims, characterized in that a water-soluble, linear, cationic
polymer having a reduced specific viscosity (0.05 weight % in a 2 M NaCl solution
at 30oC) greater than 2 dl/g and a charge density of 0.2 to 4 meq/g is incorporated into
a conventional aqueous suspension of cellulosic fibers, in an amount of 0.1 to 5%,
by dry weight of the fibers, in a process for making paper in which the suspension
of cellulosic fibers contains a water-soluble, anionic polymer having a charge density
of less than 5 meq/g.
15. A process for making the mixture of cationic and anionic polymers as claimed in
claim 14, characterized in that the amount of the cationic polymer is 0.2 to 3%, by
dry weight of the fibers.
16. A process for making the mixture of cationic and anionic polymers as claimed in
claim 14, characterized in that the amount of the cationic polymer is 0.1 to 2.5%,
based on the dry weight of the fibers.
17. A process for making the mixture of cationic and anionic polymers as claimed in
claim 14, 15, or 16, characterized in that the the amount of the anionic polymer is
0.1 to 5%, based on the dry weight of the fibers.
18. A process for making the mixture of cationic and anionic polymers as claimed in
any of claims 14 to 17, characterized in that 0.1 to 5% of the anionic polymer, based
on the dry weight of the fibers, is added to the suspension of cellulosic fibers.
19. A process for making the mixture of cationic and anionic polymers as claimed in
claim 14 or 15, characterized in that the anionic polymer is selected from the group
consisting of anionic polymers present in unbleached pulps, synthetic anionic polymers
and anionically modified natural polymers.
20. A process for making the mixture of cationic and anionic polymers as claimed in
any claims 1 to 14, characterized in that the cationic polymer and the anionic polymer
are added to water having a temperature of at least about 75°C and the resultant aqueous
system is cooled to less than about 60°C.
21. Use of the mixture of cationic and anionic polymers according to the invention,
characterized in that the said mixture is incorporated into a conventional aqueous
suspension of cellulosic fibers in a process for making paper.